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CPS MAXXAIR MX1234, Owner'S Manual, Page: 1 / 56

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MAXXAIR

™

 MX3030

AUTOMOTIVE REFRIGERANT MANAGEMENT CENTER

Recover, Recycle, Evacuate & Recharge A/C Systems

In Passenger Vehicles & Light Trucks

For Use With R-134a and R-1234yf Refrigerants

OWNER’S MANUAL 

(English) 

Latest updates: www.cpsproducts.com

 

TO BE OPERATED BY QUALIFIED PERSONNEL ONLY

UL1963 EEI, CSA C22.2 120 DEI, SAE J3030

Summary of Contents for MAXXAIR MX1234

Page 1: ...ver Recycle Evacuate Recharge A C Systems In Passenger Vehicles Light Trucks For Use With R 134a and R 1234yf Refrigerants OWNER S MANUAL English Latest updates www cpsproducts com TO BE OPERATED BY QUALIFIED PERSONNEL ONLY UL1963 EEI CSA C22 2 120 DEI SAE J3030 ...

Page 2: ......

Page 3: ...Shop Information 22 Select SAE Or Global Standards 23 Operation 24 Refrigerant Recovery Refrigerant Identifier 24 A C System Evacuation 26 Refrigerant Charging 27 Full Cycle 29 Refrigerant Tank Refill 30 Maintenance 32 Filter Dryer Change 32 Vacuum Pump Oil Change Frequency 34 Oil Change Procedure 34 Pro Set Premium Vacuum Pump Oil 34 Refrigerant Change 35 Refrigerant Charging Scale 37 Pressure Tr...

Page 4: ... and skin Please read the manufacturers Material Safety Data Sheet for further safety information on refrigerants and lubricants CAUTION To reduce the risk of fire avoid the use of extension cords thinner than NO 16 awg 1 5mm2 The following table references extension cord wire size vs maximum length EXTENSION CORD Imperial EXTENSION CORD Metric Gauge awg Length Ft 16 10 14 20 12 25 Gauge mm2 Lengt...

Page 5: ... tank or into a vehicle AC system The charge function may be used to transfer internally stored refrigerant to an external storage facility Tank Overfill Limit AGENCY APPROVALS STANDARDS PATENTS UL 1963 EEI Issued 2013 10 11 Ed 4 Refrigerant Recovery Recycling Equipment CSA C22 2 120 DEI Issued 2013 03 01 Ed 4 Refrigeration Equipment R2018 SAE J3030 Issued July 1 2015 Automotive Refrigerant Recove...

Page 6: ...he loss of expensive refrigerant which can also harm the atmosphere Filter Dryer The installed filter drier filters the R 1234yf refrigerant inside the vehicle s A C system and absorbs any system contaminants which can reduce compressor life Motorized Ball Valves Automatically open or close for a selected charge recovery or evacuation routine Temperature Probe Accessory MX Machines include a corde...

Page 7: ...cement 2 CFM at 60 Hz 48l m 50 Hz Motor Size HP RPM 50 60Hz 1 3 HP 1440 RPM 50 Hz Or 1720 RPM 60 Hz Voltage Watts Amps 110 120VAC Or 220VAC 50 60 Hz Ignition Proof Construction Meets ANSI 12 12 1 Ultimate Vacuum 10 Microns Refrigerant Class A1 A2 Operating Temperature Range 32 F to 125 F 0 C to 52 C Storage Temperature Range 32 F to 104 F 0 C to 40 C Pro Set Vacuum Pump Oil Capacity 11 oz 330 ml I...

Page 8: ... Auxiliary port for optional overfill sensor Liquid and Vapor UL listed Y valve powder coated for maximum rust protection 1 4 SAE Male fittings CRX430T FACTORY INSTALLED ON MX SERIES MACHINES CRX430TB 40 PALLET OPTIONAL ORDER QTY 30 lb CRX400T OPTIONAL SIZE TANK CRX400TB 24 PALLET OPTIONAL ORDER QTY 50 lb REFRIGERANT CYLINDER HEATER BLANKET OPTIONAL ACCESSORY SPECIFICATIONS AR27XHB115 1 Voltage Hz...

Page 9: ...OL PANEL Storage Tray For Small Tools Or Fittings 3 5 High Side Gauge Analog 3 5 Low Side Gauge Analog 7 Color Touch Screen LCD Display Machine Model RCA Port For Temperature Probe TMX2P Accessory Included Power On Off Button USB Port ...

Page 10: ...uum Pump Oil Level Sight Glass Handle Bar 1 Piece SD Card Port Access North American A C Database Left Right Side Hose Connections Refrigerant Identifier For MX1234 MX3030 Only 30 Lb Refrigerant Recovery Internal Tank One Piece Welded Frame Refrigerant Oil Recovery Bottle Refrigerant Identifier Replaceable Refrigerant Filter Dryer ...

Page 11: ...ight will then turn ON 6 Machine will go through the following internal status check not all screens are shown a Initial Start Up Screen shows Version b SERVICE HOSES SHOULD NOT BE CONNECTED TO CAR AT THIS TIME a Checking DOA Chamber for oil separation Pressure a ENSURE SERVICE HOSES ARE NOT CONNECTED TO VEHICLE 7 9 8 a Acceptable Distillation Chamber Pressure 10 QUICK START GUIDE a Automatic Air ...

Page 12: ...Vehicle Key Help Menu Key Machine Upkeep Key Setup Function Maintenance Menu Print Key OVERVIEW Primary Touch Screen Keys 1 Refrigerant Recovery Key Pg 24 Pg 26 Pg 27 Pg 29 Pg 30 2 A C System Evacuation Key 3 Refrigerant Charge Key 5 Selectable Functions Touch Keys Information Icons HOME SCREEN 5 Refrigerant Tank Refill Key 4 Full Cycle Key Recovery Evacuate Recharge This MX series machine feature...

Page 13: ...enerally 30 ft while Wi Fi is generally 150 ft both direct line of sight b Touch to receive a printed copy showing results of the LAST function performed 1 a Touch to enter the HELP MENU a Firmware Version shown at UPPER RIGHT b Touch to return to Home Screen 1 2 Home Screen Home Screen Help Screen OVERVIEW Primary Touch Screen Keys Cont d ...

Page 14: ...s Of Measure Tank Weight Or Refrigerant Weight Set Time Or Date Wireless Setup Language SETUP FUNCTIONS Home Screen Machine Upkeep Screen 1 2 Job Tracker SAE Or Global Standards Filter Change Automatic Air Purge Valves Controls Pressure Transducer Change Tanks Software Upgrade Scale Maintenance Modes MAINTENANCE MENU OVERVIEW Primary Touch Screen Keys Cont d MACHINE UPKEEP 2 Functions ...

Page 15: ...t service hoses to FLUSH PORTS b OPEN SERVICE COUPLERS a DISCONNECT SERVICE HOSES from Flush Block b Touch to move to Home Screen a CLOSE SERVICE COUPLERS a Touch if vehicle uses a HIGHVOLTAGE COMPRESSOR b Or touch to return to HOME SCREEN 1 Home Screen 3 2 4 5 7 6 OVERVIEW Primary Touch Screen Keys Cont d ...

Page 16: ...esponds to the screen language you prefer English Spanish French German b Touch to enter selected language a Touch to veiw languages to work in Use this function to set up the MX3030 so that it displays Pressure Temperature Weight and Altitude in SAE or Metric units of measure that you want to work with MX Series Machines have an English language default setting To change the default FROM English ...

Page 17: ... All Screens Are Shown a Touch and to move to next screen a If weights shown are correct touch b If weights shown must be changed touch a Use keypad to enter shop password example only shown above b Touch to enter password and move to the next screen a Enter EMPTY TANK WEIGHT example only shown above b Touch to enter tank weight and move to the next screen 1 2 3 4 a Touch W for WEIGHT OR V for VOL...

Page 18: ...Code Touch white box to have MX machine generate an encrypted warranty code for manufacturer s vehicle being serviced b Track Jobs Touch white box to have Job Data appear in next screen c Touch to enter selections and move to next screen 1 3 4 2 JOB TRACKER Not All Screens Are Shown Setup Function Screen Job Tracker Screen Job Tracker Screen Job Tracker Screen ...

Page 19: ...one and BlackBerry as well as macOS Linux Windows 8 and Windows 10 natively support Bluetooth Low Energy TACI100 CarSmart A C Inspector Temperature Probes an optional accessory from CPS Products can be paired via BLE to any of the MX Series Machines These 2 probes allow technicians to data log temperature feels like temperature humidity dry and wet bulb and dew point readings inside of or around p...

Page 20: ... or more of the 4 icons from a above will appear on the touch screen SETUP Cont d a Touch to set the Date or Time a Touch keys to enter the current date MM DD YYYY b In next screen touch keys to enter the time of day Hours Minutes Seconds c Touch to enter data 1 2 Set Date Or Time SET DATE OR TIME Not All Screens Are Shown Setup Function Screen BLE Or WiFi Device Screen Setup Function Screen a Tou...

Page 21: ...the Automotive drop down 3 4 1 2 Please use one of the following methods to register this MX3030 Refrigerant Management Center for warranty A On Line Method Visit www cpsproducts com hvac warranty registration ONLINE WARRANTY REGISTRATION Not All Screens Are Shown CPS Products Home Page CPSPRODUCTS COM SETUP Cont d ...

Page 22: ...eal keypad a If entries are OK touch to move to next screen a Touch b Touch a Touch and enter information by following the prompts a Use the keypad to enter data example shown b Touch to enter data and move to next screen 3 4 5 Shop Information Shop Information Enter Business Name 1 2 Setup Function Screen Home Screen SHOP INFORMATION Not All Screens Are Shown SETUP Cont d ...

Page 23: ...been set up for this machine b Touch to enter password 2 a Touch so the MX3030 machine operation follows SAE J2788 standard then touch OR b Touch for the MX3030 to follow INTERNATIONAL STANDARDS C Touch to enter selection and move to next screen 3 Setup Function Screen Setup Function Screen SETUP Cont d MX Series machines are shipped with a default SAE Mode setting for the U S and most Canadian ma...

Page 24: ...detects that the vehicle s system is void of refrigerant The color display will show the amount weight of refrigerant that has been recovered This information may be printed by touching on the Home Screen REFRIGERANT RECOVERY Not All Screens Are Shown a Before opening the vehicles A C system for repair first Recover Recycle refrigerant from the A C system a Touch b Touch Job Tracker white box for ...

Page 25: ...gerant Oil draining into the MX machine s included Oil Recovery Bottle b Countdown timer shows remaining time a Touch to return to Home Screen a Use keypad to enter amount of recovered oil b Touch to enter data and move to next screen 5 7 6 ...

Page 26: ...een properly evacuated assures that non condensable and moisture won t later harm the refrigerant or refrigerant oil in the system a Touch for vehicle s 2 CFM vacuum pump to evacuate the A C system 1 2 A C SYSTEM EVACUATION Not All Screens Are Shown a A custom vacuum time may be entered or one of the preset 15 or 30 minute times may be selected b If a vacuum time of 15 minutes or greater is select...

Page 27: ...ting SAE J2913 for R 1234yf to leak test the evaporator s 4 The MX3030 will complete the remaining 85 of the charge 5 Note During cold conditions a Heater Blanket CPS optional accessory CCXHB may be wrapped around the Recovery Tank to assist with charging If the MX3030 cannot complete a charge due to pressure equalization it will notify the user to close the high side coupler and start the vehicle...

Page 28: ...valves are OPEN a Start the vehicle a Inject mecessary amount of oil into vehicle a Start the vehicle a Close HP Valve follow screen instructions to b Close valves and disconnect coupler s a Final Charge Vs Dispensed amounts shown b Touch to proceed to the Home screen 5 7 9 6 8 10 ...

Page 29: ...e the desired charge amount will be installed in the vehicle 5 The MX3030 will then ask if you want to enter the Car Health Mode Select this mode to check print system pressures and vent temperature 6 If Car Health Mode is not selected the MX3030 will instruct how to transfer refrigerant contained in the hoses into the vehicle s AC system 7 Final results of the Full Cycle process can be printed by...

Page 30: ...d and the hoses removed Not doing so will result in refrigerant loss at the user s expense FOLLOW DIRECTIONS ON SCREEN AND DO NOT OPEN COUPLER OR TANK VALVE UNTIL SCREEN SHOWS TO OPEN BOTH IF YOU FAIL TO OPEN TANK START OVER REFRIGERANT TANK REFILL a Touch to add refrigerant to the MX3030 Tank FAILURE TO OPEN TANK VALVES WHEN INSTRUCTED WILL RESULT IN HAVING TO START OVER FROM BEGINNING a Connect ...

Page 31: ...can still be transferred to MX3030 tank untill it is full 5 6 7 A NO PRESSURE DETECTED IN THE TANK message will appear Touch Continue to proceed 8 A STILL NO PRESSURE DETECTED message will appear Touch Continue to proceed 9 The main menu will appear Touch and refer to page 30 previous page for further instructions on how to fill the tank 10 Please contact CPS Technical Support if you have any prob...

Page 32: ...ank Ball Valve a Refrigerant Recovery cannot be performed if Filter Dryer life has been exceeded 2 4 1 3 Maintenance Filter Dryer Change Maintenance Screen Maintenance Filter Dryer Change Maintenance Filter Dryer Change The included filter Filter Dryer has the capacity to dry 150 Lbs of recovered refrigerant The remaining FILTER life is graphically displayed TOP CENTER of the HOME SCREEN When all ...

Page 33: ...ing the keypad enter the NEW Filter Dryer ID a Install the Filter Dryer a This screen will appear if an incorrect Filter ID has been entered b Touch to return to the keyboard screen and re enter the correct Filter Dryer ID 6 8 10 7 9 a Turn Filter Dryer on end 5 Maintenance Filter Dryer Change Maintenance Filter Dryer Change Maintenance Filter Dryer Change Maintenance Filter Dryer Change Maintenan...

Page 34: ...0 minutes Then before draining oil allow oil to reach room temperature If in doubt as to the temperature use an infrared thermometer to check the housing temperature 2 Turn MX Machine OFF then REMOVE POWER CORD FROM OUTLET 3 Place MX Machine series pump over a suitable container for draining oil 4 Remove Oil Drain CAP then remove Oil Drain PLUG from drain port AVOID CONTACT WITH HOT OIL HOUSING CO...

Page 35: ...frigerant type R 134a R 1234yf REFRIGERANT CHANGE Not All Screens Are Shown 3 5 6 4 On the Home Screen touch to access the MACHINE UPKEEP Screen Touch to enter the MAINTENANCE MENU 1 2 Home Screen Maintenance Menu Screen Change Refrigerant Screen Change Refrigerant Screen Select Refrigerant Screen Machine Upkeep Screen The MX3030 Refrigerant Change function feature allows you to switch between the...

Page 36: ...filter bracket and the blue hose to the new tank 3 Open all valves to check for leaks CPS is not responsible for lost refrigerant 3 Replace the Service Hoses Service hoses are located on the right side of the back of the unit again red top blue bottom Figure 3 1 Using a Philips head screwdriver remove the hose bracket cover 2 Disconnect the service hoses with a 9 16 wrench and attach the new servi...

Page 37: ...Calibration Tare Zero the Scale Scale Calibration by CPS Products only a Set the included 1 lb weight on the scale b If the scale weight in within 1 of 1lb 0 99 1 01 lbs touch the icon MAINTENANCE MODES Not All Screens Are Shown 3 6 4 5 a On the Home Screen touch to access the MACHINE UPKEEP Screen a Touch to enter the MAINTENANCE MENU 1 2 Home Screen Maintenance Menu Screen Tare Zero The Scale Sc...

Page 38: ...tion will require a certified pressure source above 70 PSIG Follow the displayed direction for the select transducer maintenance function Select Maintenance Mode for Pressure Transducer PRESSURE TRANSDUCER Tare Or Calibrate Not All Screens Are Shown Tare Zero The Pressure Transducer Not All Screens Are Shown Actual scale calibration is suggested only if the calibration test was off by more than 0 ...

Page 39: ...ressure Transducer 2 3 1 Calibrate Pressure Tranducer Calibrate Pressure Tranducer Calibrate Pressure Tranducer Calibrate Pressure Transducer Not All Screens Are Shown Zero The Pressure Transducer Zero The Pressure Transducer a Wait while PT2 zeros out a Chart will populate with PT data 5 6 MAINTENANCE Cont d ...

Page 40: ...e selected in the Maintenance Mode Air Purge reduces non condensable gases in the storage tank to an acceptable level and may take a few minutes to complete DO NOT TURN THE MACHINE OFF OR UNPLUG THE MACHINE DURING AN AIR PURGE CYCLE 1 This mode should only be entered with direction by CPS Products Technical Support or by a CPS Authorized Service Center 2 This mode enables the testing of each devic...

Page 41: ...Valves Controls PT s Scale etc to select for disgnostics a Or select PT1 or PT2 for diagnostics a Touch Valves Controls Icon a Select a valve or control for individual diagnostics a Zeroing PT1 PT2 2 4 4 3 5 1 MAINTENANCE Cont d Valves Controls Screen Valves Controls Screen Valves Controls Screen ...

Page 42: ...re has been loaded touch to move to the next screen 1 2 Software Upgrade Maintenance Menu FIELD SOFTWARE UPGRADE Not All Screens Are Shown TOUCH SCREEN DISPLAY CALIBRATION Under certain conditions the touch screen may lose its calibration i e touches on the screen don t result in the desired result When touching a screen function key if it does not actuate the function or engages an adjacent funct...

Page 43: ...e the filled circle LOWER RIGHT 1 3 2 4 TOUCH SCREEN DISPLAY CALIBRATION Cont d 5 7 6 8 a Touch and release the filled circle LOWER LEFT a Touch anywhere to check for accuracy b Touch rectangle to confirm accuracy c Wait timrout to REPEAT calibration a To repeat calibration reset the board while touching the screen until calibration prompt appears ...

Page 44: ...ch This will take users to the Home Screen If all is well touch and the machine will guide users through clearing the hoses of refrigerant back into the AC system CAR SYSTEM HEALTH MODE a Touch to view vehicle s AC system Low High Side Pressures and Probe Temperature if used a Ambient High Low Side pressures shown b Touch to proceed o next screen a CONFIRMATION Touch to proceed to RECOVERY or FULL...

Page 45: ...ating temperature range of 40 F to 257 F 40 C to 125 C a At any time plug the end of the corded Temperature Probe into the RCA jack on the FRONT of the MX Control Panel b Insert the probe end into a vehicle s A C Vent or other location where a temperature reading is needed Note Keep metal portion of probe away from any moving or electrical parts a View the resulting temperature in the Car System H...

Page 46: ...to the back of the MX3030 Machine 2 An End User License Agreement see APPENDIX in this manual will appear on the MX3030 color screen 3 By accessing any of the motor databases via this website you automatically agree to all the the terms and conditions of this agreement If you do NOT agree to all terms and conditions do NOT access or use the databases 4 This database shows the type and weight of al...

Page 47: ...DISCONNECT SERVICE HOSES then b Touch to continue c The Home Screen will appear after the clearing process has been completed 1 2 JOB TRACKER Not All Screens Are Shown a Touch on the Home Screen a If CURRENT JOB data was previously entered it will appear in TOP portion of screen b Touching the icon brings up the next screen c Enter your Shop Password Home Screen Current vs More Jobs Screen 3 a Tou...

Page 48: ...CRIPTION OFF ON AIR PURGE Touch to select AIR PURGE AMERICAN Touch to select AMERICAN Units BAR Touch to select BAR BOTH COUPLERS Touch to select BOTH couplers C Touch to select CELSIUS CALIBRATION Touch to select CALIBRATION CAR SYSTEM HEALTH MODE Touch to launch CAR SYSTEM HEALTH MODE CHANGE TANK The CHANGE TANK icon notifies the user to change the tank CHANGE UOM Touch to change the unit of mea...

Page 49: ...ers that a scale check is in progress FULL CALIBRATION Touch to perform full calibration APPENDIX Complete Icon Library ICON NAME DESCRIPTION OFF ON SCALE ZERO Touch to RE ZERO the scale SERVICE Touch to select SERVICE SERVICE HOSES BEING FLUSHED Indicates that the SERVICES HOSES are BEING FLUSHED SET TIME Touch to SET TIME SETTINGS Touch to launch the SETTINGS screen SETUP Touch to launch the SEU...

Page 50: ... arc welders 00002 Error 2 The air or gas readings were excessively high Solution Move the unit away from sources of EMF or RFI such as radio transmitters and arc welders 00003 Error 3 The air calibration resulted in a low output Solution Prevent refrigerant from flowing into the unit through the sample inlet during air calibration Solution Allow any refrigerant in the atmosphere to dissipate befo...

Page 51: ...he specified warranty periods mentioned above Proof of purchase date by the original owner must be supplied Warranty or service claims are subject to authorized inspection for product defect s At the discretion of CPS any part that fails or must be repaired within the warranty period may be a new or reconditioned part At the discretion of CPS if this machine fails or must be repaired within the wa...

Page 52: ...y graphics contained in the Databases other than as specifically granted in Section 1 above or x reverse engineer reverse assemble or reverse compile the Databases xi MOTOR in its sole judgment shall be entitled to discontinue providing any OEM proprietary data from the Databases in the event it is for any reason not available or in the event any OEM imposes commercially unreasonable fees or restr...

Page 53: ...TOR relating to the subject matter hereof and supersedes all prior oral written and or contemporaneous negotiations commitments and understandings of the parties b This Agreement shall be governed by the laws of the State of New York without giving effect to any principles of conflicts of law The United Nations Convention on Contracts for the International Sale of Goods shall not apply You hereby ...

Page 54: ...NOTES ...

Page 55: ...NOTES ...

Page 56: ...www cpsproducts com 73 804A REV A ...

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