Version 2.0 RF(2007)
COROB
TM
D300
Automatic dispensing machine
User manual
Page 1: ...Version 2 0 RF 2007 COROBTM D300 Automatic dispensing machine User manual ...
Page 2: ...s otherwise mentioned entirely incidental and meant only to clarify how CPS Color Equipment Oy s products are used We develop our products continuously The information in these instructions do not bind CPS Color Equipment Oy in any way In unclear cases we ask you to contact the manufacturer or service provider Additional copies of these instructions or additional technical information is available...
Page 3: ...sed by chemicals 13 7 5 Explosion safety 13 8 INSTRUCTIONS FOR USE 14 8 1 Starting up the machine 14 8 2 Opening the upper cover 15 8 3 Filling the colourant canisters 16 8 4 Using the can table 17 8 5 Punching a hole in the base paint can s lid optional 17 8 6 Tinting 18 8 7 Daily attention 18 8 7 1 Moistening the nozzles 18 8 7 2 Purging 19 8 7 3 Punching blade optional 19 8 7 4 Solvent borne co...
Page 4: ... D300 has punching see Punching a hole in the base paint can s lid optional on page 17 8 Begin tinting 9 When tinting is finished remove the paint can and close if present the punched hole with a plug or put the lid back in place 10 Write the tint code on the can s lid Every day Check the colourant levels in the canisters and add colourant if needed Filling the colourant canisters on page 16 Check...
Page 5: ... The COROBTM D300 is also available with 24 colourant canisters COROBTM D300 24 Read more about this machine in section The COROBTM D300 with 24 canisters on page 22 2 2 Technical information Measurements COROBTM D300 16 SR Length 1040mm Width 745mm Height 1465mm Space 1 1m3 Weight 174kg includes PC Electricity Current 100 240V Power 50 60Hz Fuses 2 10A Technical specifications Number of canisters...
Page 6: ...f the dispensing machine NOTE Some of the pictures in this manual were taken from prototypes some details may differ in machines in standard production 1 Monitor 2 Keyboard 3 Water reservoir 4 Main switch 5 Hydraulic can table 6 Mouse 7 Punching handle 8 ON OFF switch 9 Punching blade 1 3 5 7 6 Figure 2 1 COROBTM D300 s parts 2 8 4 9 ...
Page 7: ...here are eight four litre canisters in front and eight six litre canisters at the back of the rack Every colourant canister has a stirring motor which moves the impeller inside the canister in the bottom section of the canister The automatic regular stirring of colourants is explained in the section Automatic stirring on page 20 The dispensing module is in front of the upper frame The dispensing m...
Page 8: ...dispensing machine and computer programmes The automatic dispensing machine consists of a dispensing machine with a computer PC colour monitor keyboard and mouse If the customer so wishes the package may also include a label printer or a colour indicator The computer may be positioned on a separate table or in connection with the dispensing machine The computer is connected to COROBTM D300 by mean...
Page 9: ...ements foreseen by the regulations Machinery Directive 98 37 EC Low Voltage Directive 73 23 EEC Electromagnetic Compatibility Directive 89 336 EEC and EN 60204 1 The machine also respects the directives 2002 96 EC and 2003 108 EC on waste electrical and electronic equipment WEEE XXXXXXXX F A C S I M I L E ...
Page 10: ...he machine distance 1 m height 1 6 m Measuring device Wärtsilä Type 7078 Measuring method An emphasised sound pressure equivalent level Measuring device settings A Int Fast Leg Lmax Noise at the machine s operating site was determined by measuring the equivalent level of sound pressure from 1 m away when the machine was operating 4 2 Measuring results Machine noise emission is less than 70dB A ...
Page 11: ...r transportation which can be handled with a forklift and a pump operated cart The package must be handled and stored upright according to the arrows on the package The transportation and storage temperature must be between 25 and 55 C and the relative humidity in the storage room from 30 to 95 Protect the crate from rain The 24 hour average temperature in the storage room must be below 70 C In so...
Page 12: ... Separate collection is the precondition to ensure specific treatment and recycling of the WEEE and the crossed out wheeled bin symbol on the equipment label as repeated here below indicates this requirement Pursuant to the WEEE Directive collection treatment recovery and environmentally sound disposal of WEEE from users of products containing electrical and electronic equipment put on the market ...
Page 13: ...ne 1 Carefully open the transport package 2 Check that the dispensing machine and accompanying equipment have not been damaged during transport 3 Check that all the ordered items have been delivered see the section Contents of the basic package on page 9 NOTE If the machine is damaged or the content does not correspond to the order contact the service centre or seller NOTE If the dispensing machin...
Page 14: ... Danger caused by the stirring mechanism The COROBTM D300 dispensing machine is equipped with a colourant stirring mechanism see figure 7 5 Stirring and the act of the mechanism moving the colourant create a danger of crushing cutting and entangling WARNING This machine is meant for tinting paint Any other use can cause a safety risk WARNING Neglecting to follow these safety instructions may lead ...
Page 15: ...iquid or burning dust are mixed with air or explosives causing a danger of explosion WARNING Punching blade may cause personal injury WARNING Never press the punching device arm before ensuring that the blade s movement will not cause danger CAUTION IMPORTANT Handle store and dispose of all agents according to the instructions supplied with them WARNING When using colorants containing volatile sol...
Page 16: ...the can table unit see also fig 2 1 on page 4 The main switch cuts off the power from the COROBTM D300 but leaves the power on to the mains connecting plate This means that equipment that got their power through the COROBTM D300 s connecting plate like the monitor or computer are not switched off WARNING Neglecting to follow safety instructions may lead to personal injury or loss of life Read the ...
Page 17: ...he end of the day Only the COROBTM D300 is left switched on Whenever COROBTM D300 is already switched on tinting can be started by switching on the computer and the monitor NOTE The COROBTM D300 has an automatic colourant stirring feature which stirs the colorants when the machine does not tint This function is always on and stirs the colourants when the machine is left in stand by mode for a long...
Page 18: ... see the numbering of the canisters in figure 8 12 NOTE Pour the colourant without making the upper parts of the walls wet The colourant may dry on the canister s walls CAUTION IMPORTANT Do not put any agents or objects other than colourant meant especially for this use into the canister If this happens the whole canister must be emptied and cleaned and the colourant replaced with clean colourant ...
Page 19: ...anister s walls 8 4 Using the can table Before tinting the can table lifts the paint can against the back stop for punching and tinting This ensures that the colourants enter the can accurately Hydraulic can table The COROBTM D300 s can table can be lifted and lowered with pedals figure 8 15 Lifting is achieved with the upper pedal located under the table Lift the table by repeatedly pressing the ...
Page 20: ...lid 8 7 Daily attention 8 7 1 Moistening the nozzles COROBTM D300 has a moisture system that keeps the nozzles moist and clean The system consists of a water reservoir hoses and a humidifier cap The aquarium pump pumps air to the bottom of the water reservoir A hose transfers moist air from the upper part of the canister to the nozzle The water reservoir is in front of the machine The minimum and ...
Page 21: ...ant from the nozzle During purging the nozzle is filled with fresh tinting colourant The purging is proposed to perform always when you start the COROBTM D300 programs for example in the morning NOTE Place a waste container close under the nozzles before purging This way you avoid colorants splashing all around This purging can also be performed through Tools menu in the Dispense Manager machine d...
Page 22: ...nds The factory settings are such that each impeller stirs for three seconds at a time and then has an hour s brake NOTE Use of automatic stirring is recommended Stirring is not possible if the dispensing machine is turned off at the end of the day Automatic stirring prevents the tinting colourant from stratifying in the machine during stand by and ensures flawless operation when the machine is us...
Page 23: ...e is properly connected The computer monitor shows no image 1 Check that the monitor power switch is ON 2 Check that the computer power switch is ON 3 Check that the monitor and computer mains cables are properly connected 4 Check that the connecting cable between the monitor and the computer is properly connected 5 Check the monitor adjustments e g brightness settings There is a faulty tinting 1 ...
Page 24: ... there are two rows of four litre canisters in front and two rows of six or four litre canisters at the back of the rack Below you can see the dimensions of the COROBTM D300 with 24 canisters The canister numbering order is shown in the figure below NOTE Use the COROBTM D300 with 24 canisters the same way you use the one with sixteen canisters Measurements Length 1048mm Width 1030mm Height 1470mm ...
Page 25: ...e machine Use spare parts supplied by these companies only You will receive information regarding your own service company at the time of installation The product identification data is printed on the type shield inside the protective cover The other type shield is on the right hand side of the machine under the side plate You will need the following information from the type shield when you call ...
Page 26: ...24 11 Electrical chart COROBTM D300 11 ELECTRICAL CHART Figure 11 23 The wiring diagram of COROBTM D300 ...
Page 27: ... of dispenser and canister size should be based mainly on a realistic estimate of the colourant consumption For usage with solvent free colourants special attention should be given to the closing of the canisters and the overall cleaning of the machine Hereunder you find some recommendations for maintaining the dispenser 12 2 1Operating conditions If the machine is sold with colourants inside stor...
Page 28: ... and the limitations for usage of biocides VOC free colourants provide a more convenient environment for microbes than traditional glycol based colourants By following the above mentioned recommendations the risk of contamination is limited It is however always possible that a solvent free colourant is contaminated in the dispenser Contamination is generally characterised by a strong unpleasant od...
