Coveya EASYVEYOR Operation And Maintenance Manual Download Page 1 | Manualshive

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TRAILER

ROAD TOWABLE CONVEYOR

OPERATION AND MAINTENANCE

MANUAL

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Summary of Contents for EASYVEYOR

Page 1: ...TRAILER ROAD TOWABLE CONVEYOR OPERATION AND MAINTENANCE MANUAL ...

Page 2: ... resulting from the use of our equipment All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise unless the permission of the publisher has been given beforehand All specifications are subject to change without notice ...

Page 3: ... without prior notice Great care has been taken to ensure that the information is correct at the time of publication However it is the owners users sole responsibility to ensure that they and the trailer fully comply with all legal requirements Coveya Ltd cannot and will not accept any liability for any inaccuracy or incorrectly stated legal requirements Coveya Ltd reserves the right to alter trai...

Page 4: ...lug Holder 4 Breakaway Cable 5 Jockey Wheel Handle 6 Jockey Wheel Lock Bar 7 Jockey Wheel 3 KNOW YOUR EASIVEYOR TRAILER Coupling Head Jockey Wheel Data Plate Wheel Prop Stand Side Reflector Side Reflector Front Reflectors Breakaway Cable Forklift Points ...

Page 5: ...f in any doubt contact your local Police station or see DVLA fact sheet INF30 for further details 5 2 Towing Vehicle Suitability The towing vehicle must be suitable for towing the trailer Information on maximum towing weight or maximum train weight can normally be found in the vehicle handbook If the handbook is not available you MUST obtain confirmation from the vehicle manufacturer 5 3 Towing Br...

Page 6: ... the required height is achieved To lower the trailer coupling turn the handle clockwise 6 2 The clamp is used to hold the jockey wheel stem either in the raised or lowered position It is vital that the clamp is functioning correctly to ensure the safety of the operator 6 3 t should always be securely clamped whether the stem is in the lowered or the raised position After lowering the trailer coup...

Page 7: ...eplaced before the trailer is towed again 8 1 Turn the jockey wheel operating handle anticlockwise to raise the coupling head to a height greater than that of the vehicle s tow ball 8 2 Reverse the towing vehicle up to the trailer so that the coupling head is directly over the tow ball 8 3 Fully apply the towing vehicle parking brake and switch its engine off 8 4 Attach the breakaway cable clip to...

Page 8: ...olling or sinking into the ground 9 2 Where the trailer is to be parked on a slope the trailer s wheels must be chocked 10 1 With the trailer positioned on firm level ground see Section 9 Parking the Trailer for options apply the towing vehicle handbrake 10 2 Where the trailer is on unlevelled ground chock the wheels 10 3 Detach the trailer lights power cable plug from towing vehicles socket and i...

Page 9: ...r 11 6 For correct wiring information follow the wiring diagram supplied with the replacement plug Alternatively have it replaced by your supplier 12 1 The trailer should be on firm level ground 12 2 As the trailer is unbraked it is very important to chock the opposite wheel 12 3 A suitable jack should be placed close to the axle Do not position the jack under the chassis 12 4 If unavoidable great...

Page 10: ... bolt holes with those in the drum 13 8 Tighten each nut by hand then lower the trailer to the ground remove the jack and fully tighten all the wheel nuts 14 1 Your trailer requires the same care and attention as the towing vehicle Although the trailer does not require an MOT or similar type of test it is still a legal requirement that the trailer is in a roadworthy condition 14 2 Therefore period...

Page 11: ...d and retighten the clamps 15 4 Release the jockey wheel clamp and raise the jockey wheel up so the weight of the trailer is now on the prop stands and securely tighten the jockey wheel clamp 15 5 Take the D Rings out of the two locking lynch pins that secure the conveyor to the trailer chassis and remove the pins 15 6 Next ensure the hydraulic pump release tap is tightened fully by turning it clo...

Page 12: ...using the yellow power cable supplied 15 10 Switch on the power Either by switching on the transformer or by plugging in the power lead to the supply 15 12 To stop the conveyor first ensure the belt is empty press the Red stop button on the starter box 15 13 In an emergency pull the emergency stop wire situated around the tail end of the conveyor 15 14 If the emergency stop has been activated the ...

Page 13: ...wing Keep the conveyor clean particularly under and around the loading section 16 1 Belt Check belt tension and adjust if necessary by evenly tightening adjusting nuts situated either side of the conveyor tail section See details below The correct tension is the minimum required to maintain drive to the belt 16 2 Gearbox Lubricated for life check oil seals on output shaft for leaks If the gearbox ...

Page 14: ...ion bolts evenly on the tail section See Fig 16 1 on Page 13 Restore the power and institute the start up check belt tracking and adjust as necessary 17 4 Motor cuts out ISOLATE POWER SUPPLY Check that power supply leads are not too long causing drop in voltage at motor Check that nothing has jammed any moving parts particularly behind loading back guard If in doubt contact your supplier for assis...

Page 15: ... Adjust on tracking stud as shown in Fig 16 2 Adjust on tracking stud as shown in Fig 16 2 Fig 17 1 Belt Tracking to one side at the discharge point Fig 17 2 Belt Tracking to one side at the loading point ...

Page 16: ... or spillage onto the surrounding area Any material build up will create a hazard which will develop into a potential for conveyor failure and cause subsequent down time 18 3 RUBBER BELT Rubber belt and belt joints are classed as wear items and not covered under the manufacturer s warranty Regular checking of the belt joints and tracking will help prevent any unnecessary damage to these items and ...

Page 17: ...should be checked periodically as indicted in the maintenance schedule It is important that all fixings are securely tightened 18 12 BOTTOM COVERS Bottom covers should be checked periodically as indicated in the maintenance schedule Remove the bottom covers as required to remove excess material that might have built up and been carried around by the returning belt It is important that all fixings ...

Page 18: ... pins are correctly inserted and retained If the conveyor will not reach this maximum position it is an indication that there is insufficient hydraulic oil in the system Next lower the conveyor to its lowest position ensuring that the hydraulic ram is in its closed position Proceed to add oil to the hydraulic pump as necessary 18 19 DOCUMENTATION All maintenance should be documented accordingly in...

Page 19: ..._____ Next service due ____ ____ _____ MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE ...

Page 20: ..._____ Next service due ____ ____ _____ MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE ...

Page 21: ..._____ Next service due ____ ____ _____ MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE ...

Page 22: ...nts due to fair wear and tear Faults arising from the use of non standard or additional parts or any consequential damage or wear caused by the fitting or use of such parts IMPORTANT warranty may at the sole discretion of the manufacturer be voided if the scheduled service inspections are not carried out in accordance with the logbook The Manufacturer and or their recognised agents directors emplo...

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