Costco 5P-08WT Manual Download

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MULTI-PISTON MUFFIN/CAKE BATTER DEPOSITOR
w/ENHANCED SAFETY TRAY & SCALE & NSF
COMPLIANT

MODEL No.: 5P-08WT (

NSF

)

Piston Filler & Depositing Systems
Air Piston & Hydraulic Transfer Pumps
Spotters & Stripers
Icers & Glazers
Custom Integrated Designs

HINDS-BOCK CORPORATION

2122 – 222

Street S.E. – Bothell, WA 98021 – U.S.A.

TEL:

877.292.5715

(MAIN – TOLL FREE)

TEL:

888.557.7881

(PARTS DEPT. – TOLL FREE)

TEL

425.885.1183

(MAIN)

FAX:

425.885.1492

(MAIN)

FAX:

425.897.4110

(PARTS DEPARTMENT)

WEB:

HINDS-BOCK.COM

E-MAIL:

SALES INFO.:

[email protected] –

PARTS DEPT.:

[email protected]

EXCLUSIVELY FOR COSTCO WHOLESALE

U.S.A. LOCATIONS ONLY

JAN 2017

Summary of Contents for 5P-08WT

Page 1: ...Glazers Custom Integrated Designs HINDS BOCK CORPORATION 2122 222nd Street S E Bothell WA 98021 U S A TEL 877 292 5715 MAIN TOLL FREE TEL 888 557 7881 PARTS DEPT TOLL FREE TEL 425 885 1183 MAIN FAX 425 885 1492 MAIN FAX 425 897 4110 PARTS DEPARTMENT WEB HINDS BOCK COM E MAIL SALES INFO info hinds bock com PARTS DEPT parts hinds bock com EXCLUSIVELY FOR COSTCO WHOLESALE U S A LOCATIONS ONLY JAN 201...

Page 2: ...to 1200 dozen muffins hr GENTLE DEPOSITING IMPROVES PRODUCT QUALITY The short unrestricted flow path and large port openings provide gentle handling of delicate particulates such as blueberries raisins nuts and chocolate chips without crushing or bridging ACCURATE SCALING REDUCES COST Consistent accurate deposit weights reduce product giveaway Rapid cycling reduces depositing labor Large port open...

Page 3: ... single batches of different flavors of products Safely lifts mixing bowl up to the hopper of depositor 5P 08WT WITH HINDS BOCK P 128 PRODUCT TRANSFER PUMP Fill the Depositor with a P 128 pump Transfer pump is ideal when producing multiple batches of the same flavor of product Can handle products with or without large particulates TECHNICAL DATA 5P 08WT OF PISTONS 5 HEIGHT 35 LENGTH 36 HOPPER WIDT...

Page 4: ...Standard Operation Procedure Costco Table Top Depositor NSF Compliant Jan 2017 ...

Page 5: ...ing the Product Valve 5 Product Pistons 5 Removing the Product Pistons 6 Checking the Product Pistons 6 Replacing Product Piston O Rings 6 Installing the Product Pistons 7 Stroke Adjust 7 Stroke Adjust Placement 7 Tray Drain Plug 8 Air Pressure Regulator 8 Adjusting the Air Pressure 8 Scale 9 Safety Tray 9 Safety Tray Setup 9 Safety Procedures 10 Pinch Points 10 Air Dump Valve 10 Hand Guard 10 Saf...

Page 6: ...anitizing the System 12 Maintenance 12 Daily Maintenance Checks 12 Common Wear Items 12 Two Hand Control Valve 13 Operation 13 Deposit Trigger 13 Adjusting Weight Deposits 13 Flow Control 14 Troubleshooting 15 Problem 15 Solution 15 Problem 15 Solution 15 Problem 16 Solution 16 Warranty 17 ...

Page 7: ...rovide a flow path from the bores to the pan 3 Hopper Holds product supply for depositing process Mounted on top of the product head 4 Main Air Cylinder Used to push deposit and pull suction the product pistons while in the product head for each deposit cycle 5 Product Pistons Each piston is attached to a piston rod and each piston rod is attached to the strong back Part of the metering portion in...

Page 8: ...Standard Operation Procedure 2 2 Product Valve 1 Product Head 3 Hopper 5 Product Pistons 3 Hopper 1 Product Head 4 Main Air Cylinder 6 Strong Back 7 Stroke Adjust 10 Scale ...

Page 9: ...Standard Operation Procedure 3 8 Flow Control 9 Safety Tray 11 Hand Guard 12 Shuttle Valve ...

Page 10: ...one remove the pin that attached the product valve arm to the air cylinder and lift the lock bar which is located on the opposite side of the product head away from the product valve Pull the product valve out with a rotational motion to avoid breaking the O rings Figure 2 Removing the Product Valve Checking the Product Valve With the product valve out of the product head check to see if there is ...

Page 11: ...e been cleaned add more Petrol Gel to both O rings so that the product valve will have lubrication during production Insert the product valve with a rotational motion to help prevent the O rings from catching on the ports in the product head If there is resistance pull the product valve out and try again Figure 5 Installing the Product Valve Product Pistons Each piston is attached to a piston rod ...

Page 12: ... the Product Pistons Once the product pistons are out check to see if there is any damage to the piston or O rings If the O rings show any signs of wear i e knicks gouges grooves or flat spots then they will need to be replaced Figure 8 Checking the Product Pistons Replacing Product Piston O Rings If O rings show any signs of wear they should be replaced immediately When replacing or reinstalling ...

Page 13: ...ke Adjust The stroke adjust is used to change how far the strong back can retract during the suction process This should be set to provide the necessary volume for each deposit Be sure to loosen the lock knob before adjustments are made The stroke adjust indicator is for reference only Figure 11 Stroke Adjust Stroke Adjust Placement During production the stroke adjust should set so that each depos...

Page 14: ... air pressure regulator is used to maintain a constant pressure in the system Avoid pressure drops greater than 10psi If the pressure does drop more than 10psi the CFM being supplied to the depositor may be too low Maintain a consistent air pressure in the system 80 90psi to achieve best results Figure 14 Air Pressure Regulator Adjusting the Air Pressure To adjust the air pressure pull out on the ...

Page 15: ...deposit with both hands Both triggers must be pressed simultaneously and only one deposit occurs when the triggers are held down This is a safety feature because both hands must be on the triggers for the depositor to cycle Figure 17 Safety Tray Safety Tray Setup Slide the tray into the correct position Attach quick release airlines to the correct fittings on the side of the depositor The deposito...

Page 16: ...o get to one of these parts use the air dump valve to exhaust all of the air from the system Figure 19 Pinch Points Air Dump Valve To remove energy from the system use the air dump valve This will exhaust all of the air from the system Figure 20 Air Dump Valve Hand Guard The hand guard at the front of the depositor helps prevent hands and fingers from getting into potentially harmful areas Figure ...

Page 17: ...Hopper To clean the hopper start by rinsing it out with lukewarm water while cycling the depositor continuously After the hopper has been rinsed fill it back up and add cleansing solution Scrub the hopper side walls and then rinse the hopper Figure 23 Cleaning the Hopper Cleaning Depositor Components After cleaning the hopper remove the product valve and product pistons Remove the O rings for both...

Page 18: ...the System Maintenance Daily Maintenance Checks Check the depositor daily for any signs of wear Some of the things that should be checked daily are airlines fittings pins and various components like the product valve and product pistons Figure 26 Daily Maintenance Checks Common Wear Items Items that are most common to wear out should also be checked daily The most common items to wear out are the ...

Page 19: ...triggers The hand triggers can be only pressed once for a single deposit It cannot be held down for multiple deposits in a row This is a safety feature Figure 29 Deposit Trigger Adjusting Weight Deposits Adjust the weight of each deposit by bringing the stroke adjust forward or backward Do this by rotating the hand wheels in either direction Be sure to loosen the lock knob before attempting to mak...

Page 20: ...w Control Use the flow control to adjust the cycle rate of the depositor The user can either increase or decrease the air flow through the system as a result increasing or decreasing the cycle rate of the depositor Figure 31 Flow Control ...

Page 21: ... off Problem Delrin product valve or product pistons seize up Solution The Delrin product valve or product pistons will expand when exposed to heat The heat could have come from the product Depending on the product the product valve and product pistons can be exposed to excess friction The excess friction causes the product valve and product pistons to heat up If this is the case let the system si...

Page 22: ...atic valve bypassing the pulse valve If this corrects the problem then replace the pulse valve o Check air supply to verify that the Hinds Bock equipment is getting clean air The depositor requires 80 90psi while it is cycling If the air pressure drops lower than 55psi the depositor will not be able to cycle properly The same issue will occur if there is a pressure drop greater than 10psi If the a...

Page 23: ...D IN ACCORDANCE WITH HINDS BOCK CORPORATION S RECOMMENDATIONS AND SUCH WARRANTY DOES NOT APPLY WHERE HINDS BOCK CORPORATION DETERMINES THAT ANY CLAIMED DEFECT AROSE AS A RESULT OF PURCHASER S MISUSE NEGLECT IMPROPER INSTALLATION REPAIR ALTERATION ACCIDENT OR NORMAL WEAR AND TEAR WITH RESPECT TO ANY EQUIPMENT DELIVERED HEREUNDER WITH RESPECT TO THE EQUIPMENT MATERIALS PARTS AND ACCESSORIES MANUFACT...

Page 24: ...data depicted on this drawing is confidential and proprietary Do not copy or disclose in whole or part except by written permission of the HINDS BOCK CORPORATION 09443NSF ASSY CORE 5P 08WT w EST NSF COMPLIANT MECHANICAL PARTS LISTING SHEET 1 OF 2 ...

Page 25: ...27 1 EA NS LABEL NSF MARK Bothell WA 98021 425 885 1183 The design data depicted on this drawing is confidential and proprietary Do not copy or disclose in whole or part except by written permission of the HINDS BOCK CORPORATION 09443NSF ASSY CORE 5P 08WT w EST NSF COMPLIANT MECHANICAL PARTS LISTING SHEET 2 OF 2 NOTES A SEE SEPARATE PARTS LISTING NS NOT SHOWN ...

Page 26: ... The design data depicted on this drawing is confidential and proprietary Do not copy or disclose in whole or part except by written permission of the HINDS BOCK CORPORATION 09443810 ASSY CORE 5P 08WT EST NSF COMPLIANT MECHANICAL PARTS LISTING SHEET 1 OF 6 ...

Page 27: ...98021 425 885 1183 The design data depicted on this drawing is confidential and proprietary Do not copy or disclose in whole or part except by written permission of the HINDS BOCK CORPORATION 09443810 ASSY CORE 5P 08WT EST NSF COMPLIANT MECHANICAL PARTS LISTING SHEET 2 OF 6 ...

Page 28: ...The design data depicted on this drawing is confidential and proprietary Do not copy or disclose in whole or part except by written permission of the HINDS BOCK CORPORATION 09443810 ASSY CORE 5P 08WT EST NSF COMPLIANT MECHANICAL PARTS LISTING SHEET 3 OF 6 ...

Page 29: ...6 9 Bothell WA 98021 425 885 1183 The design data depicted on this drawing is confidential and proprietary Do not copy or disclose in whole or part except by written permission of the HINDS BOCK CORPORATION 09443810 ASSY CORE 5P 08WT EST NSF COMPLIANT MECHANICAL PARTS LISTING SHEET 4 OF 6 ...

Page 30: ...DETAIL B Bothell WA 98021 425 885 1183 The design data depicted on this drawing is confidential and proprietary Do not copy or disclose in whole or part except by written permission of the HINDS BOCK CORPORATION 09443810 ASSY CORE 5P 08WT EST NSF COMPLIANT MECHANICAL PARTS LISTING SHEET 5 OF 6 ...

Page 31: ...3 09443021 5 EA PISTON ROD 34 09443024 1 EA CLEVIS PLTD 35 09443025 1 EA BUMPER URETHANE 0 38 L 36 09443028 1 EA BUMPER DELRIN 62 L 37 09443037 1 EA SPACER CYL MOUNT 38 09443040 5 EA PISTON PROD DEL 2 DIA 39 09443041 1 EA PIN PIVOT ARM 40 09443042 1 EA ARM PIVOT WIDE 41 09443043 1 EA STRONGBACK WIDE 42 09443044 1 EA BAR SPACER WIDE ALUM 43 09443045 1 EA PRODUCT VALVE 5 PORT 44 09443048 1 EA HOPPER...

Page 32: ...Bothell WA 98021 425 885 1183 The design data depicted on this drawing is confidential and proprietary Do not copy or disclose in whole or part except by written permission of the HINDS BOCK CORPORATION 09443814 MECHANICAL PARTS LISTING SHEET 1 OF 2 ASSY TABLE TOP TRAY SUPPORT NSF ...

Page 33: ... EA WASHER THICK 391IDx 938ODx 188 6 HB010 M12 40MM 2 EA HEX CAP SCREW M12 x40mmL SS 7 HB010 M12 45MM 2 EA HEX CAP SCREW M12 x45mmL SS Bothell WA 98021 425 885 1183 The design data depicted on this drawing is confidential and proprietary Do not copy or disclose in whole or part except by written permission of the HINDS BOCK CORPORATION 09443814 ASSY TABLE TOP TRAY SUPPORT NSF MECHANICAL PARTS LIST...

Page 34: ... 6 5 7 Bothell WA 98021 425 885 1183 The design data depicted on this drawing is confidential and proprietary Do not copy or disclose in whole or part except by written permission of the HINDS BOCK CORPORATION 09443900 MECHANICAL PARTS LISTING SHEET 1 OF 2 SAFETY TRAY ASSY ...

Page 35: ...74 1 EA 5P T T SAFETY TRAY HNDL ASSY LEFT 11 09443525 1 EA NS Q D 5 32T 1 8NPT DBL SHUT ASSY 12 09443906 1 EA TABLE TOP SAFETY TRAY TAPERED DRAIN 13 09443908 1 EA SAFETY TRAY DRAIN PLUG FOR 1 1 2 POLISHED TUBE 14 09443909 2 EA CUSTOM PANSLOTHEAD 3 8 16x2 SS 15 09443932 1 EA CONTROL VALVE END CAP 16 HB140 06C 00SS 2 EA NUT SELF LOCK NY INS 3 8 16 SS Bothell WA 98021 425 885 1183 The design data dep...

Page 36: ...85 1183 The design data depicted on this drawing is confidential and proprietary Do not copy or disclose in whole or part except by written permission of the HINDS BOCK CORPORATION 09443PV2 ASSY POWER VALVE SINGLE SHOT MECHANICAL PARTS LISTING SHEET 1 OF 3 ...

Page 37: ...98021 425 885 1183 The design data depicted on this drawing is confidential and proprietary Do not copy or disclose in whole or part except by written permission of the HINDS BOCK CORPORATION 09443PV2 ASSY POWER VALVE SINGLE SHOT MECHANICAL PARTS LISTING SHEET 2 OF 3 ...

Page 38: ... 14 09192086 1 EA CONN HEXHD SK T M NPT 1 4x1 8 15 09192493 1 EA ELBOW STREET 90D 3 8 NPT S 16 09192543 1 EA FTG SWIVEL 3 8 NPT 17 09192579 1 EA CONN NIPPLE PIPE 3 8 NPT BRASS 18 09192595 1 EA NS TUBE AIR 1 4 BLUE 19 09192598 1 EA NS TUBE AIR 1 4 CLEAR 20 09192680 1 EA PLUG PIPE HLLW HXHD 3 8NPT S 21 09192921 1 EA CONN PIPE 1 8 NPT SS 22 09193051 1 EA ELBOW STREET 90D 1 8 NPT 23 09443614 1 EA A AS...

Page 39: ...3 The design data depictedon this drawing is confidential and proprietory Do not copy or disclose in whole or part except by written permission of the HINDS BOCK CORPORATION 09443578 NEW LOCKOUT KIT US LOCATIONS MECHANICAL PARTS LISTING SHEET 1 OF 2 ...

Page 40: ...43577 1 EA LOCKOUT BRACKET 8 HB010 05C 05SS 2 EA BOLT HXHD 5 16 18x5 8 L SS 9 HB040 05 00SS 2 EA WASHER FLAT 5 16 SS 10 HB140 05C 00SS 2 EA NUT SELF LOCK NY INS 5 16 18 SS Bothell WA 98021 425 885 1183 The design data depicted on this drawing is confidential and proprietory Do not copy or disclose in whole or part except by written permission of the HINDS BOCK CORPORATION 09443578 NEW LOCKOUT KIT ...

Page 41: ...2122 222nd Street S E Bothell WA 98021 4430 U S A Tel 425 885 1183 Fax 425 885 1492 Toll Free 877 292 5715 BUILT TO LAST ...

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