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COSEN

╱

SAWS

 

 
 
 
 
 
 
 

 

 

 
 

 

SH-1300LDM 

Semi

‐

Automatic

 

Linear

 

Guide

   

Double

 

Miter

‐

Cutting

 

Horizontal

 

Bandsaw

   
 

(Non

‐

CE

 

Model)

 

Instruction

 

Manual

 

 
 
 

 

The

 

Pinnacle

 

of

 

Cutting

 

Performance

 

Cosen

 

Mechatronics

 

Co.,

 

Ltd.

 

Summary of Contents for SH-1300LDM

Page 1: ...COSEN SAWS SH 1300LDM Semi Automatic Linear Guide Double Miter Cutting Horizontal Bandsaw Non CE Model Instruction Manual The Pinnacle of Cutting Performance Cosen Mechatronics Co Ltd ...

Page 2: ...348324 Instruction Manual SH 1300LDM Semi Automatic Linear Guide Double Miter Cutting Horizontal Bandsaw non CE Ver 2 2014 11 26 2013 by COSEN MECHATRONICS CO LTD No part of this publication may be photocopied or otherwise reproduced without the prior written permission of COSEN Printed in Taiwan FROM THE MANUFACTURER Thank you for your purchase of COSEN s bandsaw machine and your trust in the COS...

Page 3: ...operating the machine Never wear gloves or loose clothing when operating the machine It may lead to serious injury if they are caught in the running machine Wrap or cover long hair Use a water soluble cutting fluid on this machine Oil based cutting fluids may emit smoke or catch fire depending on how they are used ...

Page 4: ... or other fire control device near the machine when cutting titanium magnesium or any other material that produces flammable chips Never leave the machine unattended when cutting flammable materials Never adjust the wire brush or remove chips while the saw blade is still running It is extremely dangerous if hands or clothing are caught by the running blade Never touch the running saw blade with gl...

Page 5: ...the running blade Never start the saw blade unless the workpiece has been clamped firmly If the workpiece is not securely clamped it will be forced out of the vise during cutting Take preventive measures when cutting thin or short pieces from the work to keep them from falling It is dangerous if the cut pieces fall ...

Page 6: ...k It is dangerous if the work piece falls off the machine Never step or stand on the roller table Your foot may slip or trip on the rollers and you will fall Turn off the shop circuit breaker switch before performing maintenance on the machine Post a sign indicating the machine is under maintenance ...

Page 7: ... 1 10 CE Compliance 1 10 Risk Assessment 1 10 Section 2 General Information 2 1 Specification 2 2 Machine Parts Identification 2 3 Floor Plan 2 4 Section 3 Moving Installation 3 1 Location Environment 3 1 Unpacking Inspecting 3 2 Lifting 3 3 Illustration Lifting Points 3 5 Removing Shipping Bracket 3 6 Cleaning 3 6 Installing 3 6 Supplying Hydraulic Oil 3 6 Supplying Coolant 3 7 Connecting Electri...

Page 8: ...e Speed 4 24 Test Running the Machine 4 24 Breaking In the Blade 4 25 Using Top Clamp for Bundle Cutting 4 25 Cutting Operation 4 26 Terminating a Cutting Operation 4 26 Section 5 Electrical System 5 1 Electrical Circuit Diagrams 5 1 Section 6 Hydraulic System 6 1 Hydraulic Diagrams 6 1 Section 7 Bandsaw Cutting A Practical Guide 7 1 Introduction 7 1 Saw Blade Selection 7 1 Some Sawing Practices 7...

Page 9: ...endation for Maintenance 8 4 Section 9 Troubleshooting 9 1 Introduction 9 1 Precautions 9 2 General Troubles Solutions 9 2 Minor Troubles Solutions 9 3 Motor Troubles Solutions 9 3 Blade Troubles Solutions 9 4 Sawing Problems Solutions 9 5 Re Adjusting the Roller Table 9 6 Section 10 Warranty 10 1 Warranty 10 1 Section 11 Parts 11 1 Spare Parts Recommendations 11 1 Part List 11 2 ...

Page 10: ...he machine or part of its functions These important safety instructions do not cover all possible situations that might occur It is your responsibility to take caution and follow procedures stated in this manual when installing maintaining and operating your machine Cosen will not be liable for damages resulting from improper use SAFETY INSTRUCTIONS What the icons and signs in this user manual mea...

Page 11: ...rate while under the influence of drugs alcohol or medication All users must read it before performing any activity on the machine such as replacing the saw band or doing regular maintenance Some personal protective equipment is required for the safe use of the machine e g protection goggles Keep blade protection cover and wheel covers in place and in working order Use recommended accessories Impr...

Page 12: ...d devices under any circumstances except when servicing the machine Even skilled service technicians should still take cautions when performing repairs or service on the machine with any of these protectors removed It is the responsibility of the user to make sure all these elements are not lost and damaged Take note of the following main moving parts on the machine prior to and during machine ope...

Page 13: ...o assure that the machine will stop whenever the wheel covers are open This device is to protect users from being cut by the running saw blades Among all these safety switches some of them are used to protect the users and some of them are used to prevent damage to saw blades the workpiece and the machine itself etc We have taken every precaution to prevent injury or damage and to provide safe and...

Page 14: ...1 5 Illustration Emergency Stop Emergency Stop 急停按鈕 ...

Page 15: ...jury The arrow indicates direction of the blade WARNING Labels An orange and black WARNING label marks hazards or unsafe practices that can result in severe personal injury or damage to the machine Label Meaning Label Meaning Cutting Hazard KEEP COVER CLOSED while the blade is running Turn power off before opening cover Failure to follow the warning can result in severe injury Cutting Hazard KEEP ...

Page 16: ...ades or adjusting wire brush NOTICE Labels Blue and white NOTICE labels mean unsafe practices that could result in damage to products or property Label Meaning Replace the hydraulic oil every six months or every 1 200 hours of operation Oil specification Shell TELLUS 27 or Mobil DTE OIL LIGHT HYDRAULIC 28 To extend blade life always adjust the location of wire brush so that it is properly touching...

Page 17: ...wear gloves neckties jewelry or loose clothing while operating the machine 3 Always wear eye protection goggles 4 Check blade tension and adjust blade guide before starting to cut 5 Always clamp stock firmly in place before cutting 6 Do not remove jammed or cut off pieces until blade has stopped 7 Keep fingers out of path of blade 8 Blade guards should be in place and used at all times 9 Disconnec...

Page 18: ...1 9 Illustration Safety Labels ...

Page 19: ... interface problem that may make people feel uncomfortable Our products pass noise testing less than 78 dBA If your machine produces an undesirable noise while it is running you should 1 Make sure all maintenance tasks have been performed following the prescribed maintenance schedule Refer to Section 7 2 If maintenance does not seem to solve the problem follow the troubleshooting procedures under ...

Page 20: ...tically when the saw blade is broken protecting both the operator and the machine Convenience High Performance The machine is designed in the way that the operation and adjustment can be easily performed The machine will stop automatically when out of stock Dual valve system is designed to achieve optimal cutting performance with the simple setting of feed rate and perspective cutting pressure for...

Page 21: ...op clamp W 240 1315 mm 9 4 51 7 in H 0 675 mm 0 26 5 in Saw Blade Speed 15 80 m min 49 262 ft min Size 10 700 x 67 x 1 6 mm 421 2 x 2 6 x 0 06 in Tension Hydraulic with automatic blade breakage detection Guide Interchangeable tungsten carbide Cleaning Steel wire brush with flexible drive shaft driven by main motor Motor Output Saw Blade 20 HP 14 7 kW Hydraulic 3 HP 2 2 kW Coolant Pump 1 2 HP 0 37 ...

Page 22: ...near Guides Idle Wheel Blade Tension Controller Cross Link Drive Wheel Front Top Clamp optional Rear Top Clamp optional Chip Conveyor optional Front Vise Cylinder Movable Guide Arm Wire Brush Assembly Movable Vise Fixed Vise Swivel Track Coolant Pump ...

Page 23: ...2 4 FLOOR PLAN Machine top view Machine front view ...

Page 24: ...2 5 Machine side view ...

Page 25: ...efer to Section 1 Description for machine dimensions and floor space Environment Well lighted 500 lumen at minimum Floor kept dry at all times in order to prevent operators from slipping Away from direct exposure to the sunlight Room temperature between 5 C to 40 C Humidity level kept at 30 95 without condensation to avoid dew on electric installation and machine Away from vibration of other machi...

Page 26: ...attention to machine surface equipments furnished and the electrical and hydraulic systems for damaged cords hoses and fluid leaks In the event of damage caused during shipping please contact your dealer and consult about filing a damage claim with the carrier Your machine comes in with a set of tools for you to maintain the machine The accessories furnished are as follows 1 Tool box 1 pc 2 Grease...

Page 27: ...alified crane operator to perform the job You must use tools and equipment with the proper tensile strength and use proper method when moving your machine Apply the wire rope sling to the lifting hooks on the four ends of the machine Slowly lift the machine Be sure to protect the machine from impact or shock during this procedure Also watch out your own fingers and feet to avoid injuries Keep the ...

Page 28: ...orklift operator to perform the job You must apply proper forklift technique to avoid damage to the machine Make sure the forks are able to reach in at least 2 3 of the machine depth You must keep the machine balanced at all times Make sure the forks are centered before use Illustration only Refer to Illustration Lifting Points for exact locations 3 Use rolling cylinders You can use rolling cylind...

Page 29: ...3 5 Illustration Lifting Points Minimum weight capacity for each lifting rod 9 ton Total number of lifting rods required 2 ...

Page 30: ...one to rust Do not remove the rust preventive grease with a metal scraper and do not wipe the painted surfaces with solvent as doing so would damage surface paint INSTALLING Cosen s bandsaw machine is relatively easy to install Follow these six easy steps to install your machine Supplying hydraulic oil Open the filler cap and fill the hydraulic oil tank to above 2 3 or full level Check the sight g...

Page 31: ... electrical connections If the power supply voltage is different from the transformer and motor connection voltage shown on the label attached to the electrical compartment of the machine contact COSEN or your agent immediately Connect to power supply independently and directly Avoid using the same power supply with electric spark machines such as electric welder Unstable electric tension may affe...

Page 32: ...g area is clear of any objects Start the blade and check the blade rotation If the electrical connections are made correctly the blade should run in a counterclockwise direction If not shut the hydraulics off turn off the machine as well as the shop circuit breaker Then swap the power the power cable conductors connected to R and T terminals 10 Repeat step 6 to 9 to ensure the electrical connectio...

Page 33: ...ling bolts Installing Fire Control Device Install a fire extinguisher or any other fire control device in the shop in case a fire breaks out RELOCATING We recommend you follow these procedures when relocating or shipping your machine to other place 1 Descend the saw frame to its lowest position then turn off the power 2 Fix the saw frame using the shipping bracket that originally came with the mac...

Page 34: ...STANDARD ACCESSORIES OPTIONAL ACCESSORIES UNROLLING INSTALLING THE BLADE ADJUSTING WIRE BRUSH ADJUSTING COOLANT FLOW ADJUSTING SAW ARM ADJUSTING BLADE SPEED TEST RUNNING THE MACHINE BREAKING IN THE BLADE USING TOP CLAMP FOR BUNDLE CUTTING CUTTING OPERATION TERMINATING A CUTTING OPERATION ...

Page 35: ...material in place before cutting long workpieces Always make sure the material is clamped firmly in place before starting to cut Do not remove jammed or cut off pieces until the blade has come to a full stop Keep fingers away from the path of the blade Protection devices should be in place at all times For your own safety never remove these devices Disconnect machine from the power source before m...

Page 36: ...he material is flammable Never take your eyes off the machine while in operation Cutting fluid For cooling and lubrication purpose we recommend you use water soluble cutting fluids The following table lists out its pros and cons for your reference Pro Con Have a high cooling effect Not flammable Economical Does not require cleaning of the cut products Remove machine paint Lose its rust protection ...

Page 37: ...h and button before operating the machine No Control Function No Name 1 Emergency stop button 8 Rear vise open button 2 Power indicator lamp 9 Front vise clamp button 3 Saw blade start stop switch move to HMI touch screen 10 Rear vise clamp button 4 Hydraulic start stop switch move to HMI touch screen 11 Blade speed control knob 5 Saw bow down button 12 Blade descend speed flow control valve 6 Saw...

Page 38: ...end speed flow control valve When this button is pressed at which saw bow is lower than the preset material height the saw bow descends at the preset speed of blade descend speed flow control valve Before lowering the saw bow please pay attention to the positions of the guide arm and the vises to avoid hitting the material and causing damages 6 Saw bow up button When this button is pressed for les...

Page 39: ... 11 Blade speed control knob Blade speed is controlled by the inverter located in the control box Turning the knob clockwise increases the blade speed 12 Blade descend speed flow control valve Set the blade descend speed according to different material Turning the knob clockwise increases the blade descend speed The blade descend speed value is shown on the little window of the flow control valve ...

Page 40: ...eration 10 60 Ambient humidity 30 85 RH No condensation Connection RS422 MMI port Environment No condensation and rust Startup Screen After the power is turned on Cosen s logo will appear as the startup screen followed by the main operation menu Main control menu The main control menu includes some operating button that were used on the control panel of the earlier machines Some convenient functio...

Page 41: ...of occurrence as well as provides troubleshooting support 6 pages in total 5 System parameter setting Press this button to set up system parameters Password is required All parameters have been set up by the manufacturer In order to prevent random change from being made to these parameters and affect cutting precision and machine life this function is protected with a set of password 6 Cutting pro...

Page 42: ...rted While the blade is running all controls except the emergency stop button saw bow up button saw blade stop button blade speed control knob and blade descend speed flow control valve on the control panel are temporarily disabled When cutting completes all controls on the panel become operable again 10 Saw blade stop Press this icon to stop the saw blade 11 Coolant ON OFF Press this button to tu...

Page 43: ...is button for more than 3 seconds to set the degree as 30 13 Saw bow swivel backward When this button is pressed the saw bow will start swiveling backward i e clockwise until the button is released or until reaching the maximum mitering capacity Press the button and release it when arriving at your desired mitering angle shown on the HMI touch screen The saw bow must be at the upper limit to swive...

Page 44: ...right Press this icon to move the guide arm to the right The saw bow must be at the upper limit and carbide inserts must be unclamped to move the guide arm Be sure that the guide arm will not bump into the front vise 18 Projection lamp ON OFF Press this button to turn on the projection lamp A beam of light will be projected on the work piece for alignment A solid yellow light bulb icon indicates t...

Page 45: ... clamp will not bump into the material rear vise or the guide arm 25 Last cut function ON OFF When the mode is selected the blade will automatically stop and the hydraulic system will shut down in 10 seconds after the current cut is finished 26 Blade speed display Displays current blade speed 27 Cut rate display Displays current cut rate 28 Current display Displays present current in ampere 29 Bla...

Page 46: ...to go to the PLC monitor Press Err to go to the error report Press PgUp to return to the main control menu Press NEXT to go to the next setup page Page 2 cutting status setup This page shows the following information from top to bottom Material height Press 0 00 button to set material height Material width Press 0 00 button to set material width Blade Used Current blade life in hours Blade Life Re...

Page 47: ... the required blade speed and cutting rate for each different material PLC Monitor Shows all signals of the PLC system Error report Page 1 error report Lists a historical report of the errors and the time of occurrence Press NEXT to go to the troubleshooting support page ...

Page 48: ...g Provides suggestions on troubleshooting 6 pages in total Also refer to below table for error codes descriptions and solutions Press Manual to return to the main control menu Press NEXT to go to the troubleshooting support page ...

Page 49: ...ks M313 OL1 abnormal Check if the blade motor overload relay has tripped M314 OL2 abnormal Check if the hydraulic motor overload relay has tripped M315 OL3 abnormal Check if the coolant pump motor overload relay has tripped M316 Saw bow upper limit abnormal Check the upper limit switch works M352 Front vise clamping error 1 Place new material 2 Check if the vise queen valve works 3 Check if the no...

Page 50: ...ent damages if a saw blade breaks or skids Once blade breakage or slippage is detected the drive wheel will stop in 10 seconds Inverter This inverter is installed inside the control box It is used to control and stabilize the saw blade speed during cutting To adjust blade speed use the blade speed control knob on the control panel Voltage used should not exceed AC 480V Note 1 Make sure the termina...

Page 51: ...ve system Height encoder With height encoder operator knows the saw bow ascending and descending value The encoder is a high precision electronic device It has been factory adjusted before shipment Please do not make any random change to it Avoid high impact on the device Photo electric sensor Located on the sides of the saw bow With the started saw blade if the sensor senses the material above th...

Page 52: ...sure Adjust vise pressure based on the material of your workpiece When cutting pipes or soft materials reduce vise pressure to prevent exerted pressure from damaging the workpiece shape or exterior Do not adjust vise pressure at any time during cutting Vise pressure should never be lower than 8 kg cm 2 Chip conveyor Chip conveyor is a spiral device to bring chips out during cutting When the hydrau...

Page 53: ...ial tightly so as to avoid material sliding during cutting Use the adjustment valve to adjust its speed during clamping unclamping When the vise moves the top clamp will act in synchronization 2M Roller Table The optional 2M roller table supports the work material and ensures the material is fed in smoothly Blade protection device This device is for blade protection When electric current value is ...

Page 54: ...g a new blade Step 1 Select the most suitable saw blade for your workpiece considering the size shape and material Step 2 Turn on the machine power by switching to ON and turn on the hydraulic system Step 3 Press the saw bow up button and elevate the saw bow to an appropriate height Step 4 Turn the control shaft to release tension The idle wheel will then move slightly toward the direction of the ...

Page 55: ...rive wheel and press the back of the blade against the flange of the drive wheel Step 12 Make sure the back of the blade is also pressed against the flange of the idle wheel Step 13 Turn the control shaft to obtain blade tension Step 14 Make sure the sides of the blade are in close contact with the carbide inserts and then tighten the left and right carbide inserts by pressing the carbide inserts ...

Page 56: ...ANT FLOW Step 1 Press the saw blade start button to start the saw blade drive motor Step 2 Press the saw bow down button to lower the saw bow Step 3 Use the flow control valve shown below to adjust the amount of fluid flowing to the cutting area Adjust the flow amount if you observe the following changes to the chips generated from cutting If the chips are sharp and curved increase the coolant flo...

Page 57: ... the workpiece TEST RUNNING THE MACHINE Test running this machine can ensure good machine performance in the future We suggest you run the following tests on the machine before first use Testing machine performance Turn on the power and run a basic performance test after you finish installing the machine Follow these steps to test machine performance Step 1 Disassemble shipping brackets and bolts ...

Page 58: ... 25 4 square inches section for 5 times Step 4 After the break in operation is completed set all parameters back to normal settings USING TOP CLAMP FOR BUNDLE CUTTING Step 1 Open the adjustment valve of top clamps Step 2 Position the workpiece for bundle cutting Note the allowable clamping width and height Refer to Section 2 General Information Specifications Proper and improper stacking of workpi...

Page 59: ...rol valve to obtain a suitable blade descend speed for your material Step 6 Start running the blade Before you start cutting check again that there is no other object in the cutting area Step 7 While the blade descends adjust the blade speed if necessary You can do so by turning the blade speed control knob clockwise to speed up and counterclockwise to slow down The blade speed is displayed in the...

Page 60: ... ELECTRICAL SYSTEM ELECTRICAL CIRCUIT DIAGRAMS The following are electrical circuit diagrams of the system Fig 5 1 Control panel layout Fig 5 2 Circuit board layout Fig 5 3 Power supply layout Fig 5 4 PLC I O layout ...

Page 61: ...5 2 Fig 5 1 Control panel layout ...

Page 62: ...5 3 Fig 5 2 Circuit board layout ...

Page 63: ...5 4 Fig 5 3 Power supply layout ...

Page 64: ...5 5 Fig 5 4 PLC I O layout ...

Page 65: ...6 1 Section 6 HYDRAULIC SYSTEM HYDRAULIC DIAGRAM ...

Page 66: ...6 2 Fig 6 1 Hydraulic layout ...

Page 67: ...our COSEN machine has all these features to provide a better service for you The saw blade is guided through the cutting area by roller guides to keep it straight as it comes off the driving wheels The precision carbide inserted guides then holds the blade securely and accurately throughout the sawing process The tension of the saw blade is adjusted through the tensioning device on the strong saw ...

Page 68: ...s determined by the hardness of the material and its thickness in cross section Tooth set prevents the blade from binding in the cut It may be either a regular set also called a raker set or a wavy set The regular or raker set is most common and consists of a pattern of one tooth to the left Set to the right to the left and one which is straight or unset This type of set is generally used where th...

Page 69: ...as a pivotal contact Whereas carbide faces could be considered as anchored supports A more complete deviation including band tension and guide design is included in Roark s handbook Formula for stress and strain Blade selection There are five types of blade material generally used Hard back carbon Semi high speed High speed Carbon Electron welded blade In most high speed production cutting either ...

Page 70: ...h are cutting more and rubbing less Tooth Form and Spacing The selection of a tooth form generally is determined by the material to be cut There are three general factors to consider tooth form style or shape of the teeth tooth spacing the number of teeth to the inch and tooth set which provides clearance for the body of the blade Three styles of tooth are shown in Fig 7 4 below Fig 7 4 Three styl...

Page 71: ...RECT INCORRECT several teeth contact work teeth strike sharp edge Coarse teeth clear chips freely Teeth too fine for large solids Three or more teeth on cutting wall Coarse teeth rip on thin wall Fig 7 5 Some sawing practices ...

Page 72: ... 1 4 100 250mm 4 10 8 10 TPI Teeth per inch 6 8 TPI 3 4 TPI Structurals STYLE up to 10 mm 3 8 10 20mm 3 8 3 4 above 20mm 3 4 10 8 TPI 8 10 TPI 6 8 TPI Solid Bundle STYLE up to 20 mm 3 4 20 80mm 3 4 3 1 4 above 80mm 3 1 4 8 10 TPI 2 8 TPI 4 6 TPI ...

Page 73: ...aily maintenance usually takes just a little time but will give remarkable results for the efficient and proper operation of cutting BASIC MAINTENANCE It is always easy and takes just a little effort to do the basic maintenance But it always turns out to be a very essential process to assure the long life and efficient operation of the machine Most of the basic maintenance requires the operator to...

Page 74: ...out After ending a day s work Please remove saw chips and clean the machine with discharging the cutting fluid when work has been completed Do not discharge cutting fluid while the saw blade is operating because it will cause severe injury on operator s hand Be sure the saw blade is fully stop it will be performed after working inspection Every month Please apply grease to the following points 1 I...

Page 75: ...ive humidity 30 95 without condensation 4 Atmosphere use a plastic canvas to cover machine to avoid excessive dust acid fume corrosive gases and salt 5 Avoid exposing to direct sunlight or heat rays which can change the environmental temperature 6 Avoid exposing to abnormal vibration 7 Must be connected to earth TERMINATING THE USE OF THE MACHINE Waste disposal When your machine can not work anymo...

Page 76: ... of using Change it every year Regularly Omala oil HD220 Mobil Gear 630 Hydraulic system Inspect half a year Change oil every year Regularly Shell Tellus 32 Mobil DTE oil Light Hydraulic 24 Bearing Inserts Oil with lubricant but not excess Daily Shell R2 Band wheel Oil with lubricant but not excess Weekly Cylinder Oil with lubricant but not excess 6 Monthly Wire brush Oil with lubricant but not ex...

Page 77: ... the machine from operating Generally speaking the system troubles in this machine model can be classified into three types namely GENERAL TROUBLES MOTOR TROUBLES and BLADE TROUBLES Although you may have other troubles which can not be recognized in advance such as malfunctions due to the limited life span of mechanical electric or hydraulic parts of the machine COSEN has accumulated enough experi...

Page 78: ...er to Operating Instructions Adjusting Feed Excessive blade speed Refer to Operating Instructions Speed Selection Improper blade selection Refer to Operating Instructions Blade Selection Cannot make square cut Dull blade Replace blade Guide rollers not adjusted properly Refer to Adjustments Rear vise jaw not adjusted properly Set fixed vise jaw 90 to blade Excessive head pressure Reduce head press...

Page 79: ... Install correct fuses or circuit breakers Motor fail to develop full power Power output of motor decreases rapidly with decrease in voltage at motor terminals Power line overloaded with lights appliances and other motors Reduce the load on the power line Undersize wires or circuit too long Increase wire sizes or reduce length of wiring General overloading of power company s facilities Request a v...

Page 80: ...n drive wheel while cutting Wheels out of line Adjust wheels Blade line Run out or Run in Guides out of line For a straight and true cut realign guides check bearings for wear Excessive pressure Conservative pressure assures long blade life and clean straight cuts Support of blade insufficient Move saw guides as close to work as possible Material not properly secured in vise Clamp material in vise...

Page 81: ...lamped workpiece Check and correct Excessively hard material surface Soften material surface Excessive cutting rate Reduce cutting rate Non annealed workpiece Replace with suitable workpiece Insufficient or lean cutting fluid Add fluid or replace Vibration near machine Relocate machine Non water soluble cutting fluid used Replace Air in cylinder Bleed air Broken back up roller Replace Use of non s...

Page 82: ...to attain the horizontal balance leveling between the roller table and the machine frame 2 Ensure that the machine frame is not struck by the loaded material on the feeding table 3 Check the leveling by the measuring tool 4 After finished the adjusting fix the roller table If the feeding table and the machine frame are not positioned under the horizontal balance the loaded material may be going up...

Page 83: ...d normally acceptable practices This warranty does not apply if the machine has been altered or modified without our prior written consent In the case of components or units purchased by Seller including work holding devices tool holders motors and controls the warranty shall not exceed that received by Seller from the supplier of such components or units Seller will not assume responsibility for ...

Page 84: ...spare parts we suggest you purchase in advance Part Name Part Name Saw blade Coolant tank filter Wire brush Steel plates Carbide inserts Rollers Bearings Coolant pump Hydraulic tank leak proof asbestos Belt Rubber washer Duster seal Gear reducer Oil seal O ring Snap ring Drive wheel Idle wheel ...

Page 85: ...2014 11 24 S1300D 10000 底座組 Base Assembly SH 1300LDM SERIES PART LIST 13 20 14 9 23 7 16 15 6 5 24 18 2 22 4 3 11 27 8 26 29 28 17 1 10 25 19 21 12 11 2 ...

Page 86: ...3 Swivel track 2 旋轉軌道 二 2 15 S1300D 1176 Swivel shaft rear plate 旋轉軸後鋼板 1 16 S1300D 1177 Swivel shaft front plate 旋轉軸前鋼板 1 17 PBA 14 40 Hex soc cap screw 有頭內六角螺絲 4 18 PBA 6 50 Hex soc cap screw 有頭內六角螺絲 公 M 6 x P 10 x 45 8 19 S1300D 1036 Pump base plate 水泵底板 1 20 S1300D 1035 Pump cover 水箱護蓋 1 21 S1300D 2221 Rear fixed vise 後固定虎鉗 1 22 S1300D 2201 Front fixed vise 前固定虎鉗 1 23 S1300D 1358 Track plate 2...

Page 87: ...2014 11 25 S1300D 20000 床面組 Bed Assembly SH 1300LDM SERIES PART LIST 22 23 25 26 20 1 2 3 5 6 4 8 13 14 9 10 11 7 12 15 16 17 18 21 19 24 27 11 4 ...

Page 88: ...2014 11 25 S1300D 20000 床面組 Bed Assembly SH 1300LDM SERIES PART LIST 38 29 30 31 32 33 34 28 35 40 41 42 43 45 44 39 37 36 11 5 ...

Page 89: ...2892 Bed cover plate 2 床面邊蓋 二 1 21 S1300D 1201A Bracket 托架 1 22 S1300D 2893 Bed cover plate 3 床面邊蓋 三 1 23 S1300D 2894 Bed cover plate 4 床面邊蓋 四 1 24 S1300D 2010 Front bracket shield 前托架遮板 1 25 S1300D 1205 Front bracket foot 前托架腳 2 26 S1300D 1084 Chip shield 除屑檔板 1 27 S1300D 1071A Rear cover 後蓋 1 28 S1300D 1102 Main shaft frame 主軸架 1 29 S1300D 2028 Supporting plate 補強板 1 30 S1300F 1037 Valve base pl...

Page 90: ...014 11 24 S1300D 30000 鋸弓組 Saw Bow Assembly SH 1300LDM SERIES PART LIST 18 16 33 23 17 1 2 3 4 5 7 8 9 10 21 19 20 22 30 31 29 25 26 28 27 6 35 32 34 44 45 37 38 39 40 41 42 11 12 13 14 15 36 24 43 11 7 ...

Page 91: ...ylinder assembly 張力油壓缸組 1 20 SGJ 21010 Tensioner sliding assembly 張力滑座組 1 21 S1300D 3449 Tensioner sliding cover 張力護蓋 1 22 PP 92029 02 Sliding block 滑軌滑塊 1 23 SGN 2041 Motor adjustment rod 馬達調整螺桿 1 24 SGO 3038 Motor base accessory 馬達底座附件 二合一 1 25 VC600D 2553 Continuous track fixed plate 履帶固定板 1 26 SGJ 2043 Motor movable shaft 馬達活動軸 1 27 SGJ 2042 Motor rotation shaft 馬達旋轉銷 1 28 SGJ 2048 Pulley cove...

Page 92: ... top clamp seat plate 前下壓座板 4 3 PP 43402B Hydraulic cylinder 油壓缸 1 4 S1300D 4106 Cylinder fixed plate 下壓油缸固定板 1 5 S1300D 2409 Clamping block 下壓塊 1 6 PP 92031 Sliding block 滑軌滑塊 1 7 PP 43483A Hydraulic cylinder 油壓缸 1 8 S1300D 2415 Cylinder fixed plate 油缸固定板 1 9 S1300D 2416 Fixed block 油缸連桿固定塊 1 10 POA 18 Nut 螺母 1 11 S1300D 2440 Cylinder stopper 油缸擋塊 1 12 POA 22 Nut 螺母 1 6 10 4 9 2 1 7 11 8 5 12 3 1...

Page 93: ... 油壓缸 1 3 POA 22 Nut 螺母 1 4 S1300D 2409 Clamping block 下壓塊 1 5 PP 92031 Sliding block 滑軌滑塊 1 6 PP 43440A Hydraulic cylinder 油壓缸 1 7 S1300D 2416 Fixed block 油缸連桿固定塊 1 8 POA 18 Nut 螺母 1 9 S1300D 2446 Top clamp cylinder pad 下壓油缸墊塊 2 9 6 4 3 2 5 8 7 1 SH 1300LDM SERIES PART LIST 2014 11 21 S1300D 26000 後下壓組 Rear Top Clamp Assembly 11 10 ...

Page 94: ... seat 快降桿固定座 1 2 SDM 2206 Nut 快降桿螺母 1 3 S1300F 2206 Nut 快降桿螺母 1 4 S1300F 2208 Quick approach bar 快降桿 1 5 PP 13007 DU bushing 乾式軸承 10x08 2 6 PRA 3 20 Spring pin 彈簧銷 1 7 PPA 10 Flat washer 平面華司 公 Φ 10 mm 1 SH 1300LDM SERIES PART LIST 2014 11 24 S1300F 32000 快降組 Quick Approach Assembly 11 11 ...

Page 95: ... 0704A Clamping seat 下壓座 1 5 SGT 3040 Carbide insert piston 鎢鋼片活塞 1 6 PP 13119 Bearing 自潤軸承 1 7 PP 59101 O ring O型環 NOK P 26 1 8 PP 59072 O ring O型環 NOK P 16 1 9 SGP 2030 Hydraulic cylinder 鎢鋼片油缸 1 10 SGP 2019 Adjustment ring 鎢鋼調整環 1 11 S1010 3143 Guide wheel shaft 2 導輪軸 二 1 12 S1010 3141 Guide wheel shaft 1 導輪軸 一 1 13 POA 16 Nut 螺母 公 2 14 PPA 16 Flat washer 平面華司 Φ 16 mm 2 15 PQA 16 Spring washer ...

Page 96: ...EU79用 1 5 AGB 70410A Pin 下壓軸承座銷 1 6 SGT 3040 Carbide insert piston 鎢鋼片活塞 1 7 PP 59101 O ring O型環 NOK P 26 1 8 PP 59072 O ring O型環 NOK P 16 1 9 SGP 2030 Hydraulic cylinder 鎢鋼片油缸 1 10 SGP 2019 Adjustment ring 鎢鋼調整環 1 11 PP 13119 Bearing 自潤軸承 1 12 SGL 3062 Bearing shaft short 短導輪軸 1 13 PP 14267 Bearing 軸承 6203VV 4 14 SGL 3061 Bearing shaft long 長導輪軸 76w鋸帶用 1 15 SGT 3041 long bearing washer 長導輪軸墊圈 1 1...

Page 97: ...ioner sliding seat 張力滑座 1 2 SGJ 2102 Slidding board 張力滑板 1 3 AGE 2044 Tensioner sliding pressure plate 張力滑板壓板 2 4 PBA 12 30 Hex soc cap screw 有頭內六角螺絲 8 5 SGN 3034 Tensioner adjusting bolt 張力調整螺栓 3 2014 11 24 SH 1300LDM SERIES PART LIST SGJ 21010 張力滑座組 Tensioner sliding assembly 11 14 ...

Page 98: ...齒條 1 3 PBA 8 40 Bolt 有頭內六角螺絲 公 1 A SGO 1039 Limit switch seat 上限開關座 1 5 PP 90492 Gear coupling 聯軸器 1 6 AHA 1560 Gear 定寸齒輪 1 7 AGB 70536 Decoder holder 2 譯碼器固定座 1 8 PP 92080 10 fixed plate 齒條固定座 2 9 M3L 9 10 Spring 微動彈簧 1 3 1 7 8 2 A 5 6 9 SH 1300LDM SERIES PART LIST 2014 11 21 SPM 21000 高度譯碼器組 Sawbow height decoder 11 15 ...

Page 99: ... cover 鋼刷座護蓋 1 2 SGJ 2059A Wire brush shaft 鋼刷軸 1 3 pp 13025 DU bushing 乾式軸承 2 4 PP 15010 Universal joint 萬向接頭 12mm 2 5 PP 31640 1 Hydraulic motor 油壓馬達 MMS 32C 1 6 S1300F 3223 Connecting rod 鋼刷連桿 1 7 SGJ 2052 Wire brush shaft sleeve 鋼刷接軸套 1 8 PP 58002A Wire brush 鋼刷 2 9 PPA 10 Flat washer 平面華司 公 Φ 10 mm 1 10 POA 10 Nut 螺母 公 M10 1 11 S1010 3244 Wire brush moter seat 鋼刷馬達座 1 11 16 ...

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