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207163 - ENGLISH

V1.0 – R2 (05/2014)

COROB™ TATOCOLOR

Automatic Dispenser

User's Manual

Summary of Contents for Tatocolor

Page 1: ...207163 ENGLISH V1 0 R2 05 2014 COROB TATOCOLOR Automatic Dispenser User s Manual...

Page 2: ...OROB and its affiliated companies their names data and addresses used in the screens and or examples are purely coincidental and serve as a reference only to clarify the use of the COROB products CORO...

Page 3: ...of the machine 3 8 3 5 Cans to be handled 3 8 3 5 1 COROB TATOCOLOR TB 3 9 3 5 2 COROB TATOCOLOR TA 3 9 3 6 Minimum computer requirements 3 9 3 7 Intended and improper use 3 9 3 8 Safety devices 3 10...

Page 4: ...f colorants 8 1 8 2 Maintenance table 8 2 8 3 Cleaning 8 2 8 3 1 External cleaning dispenser 8 2 8 3 2 Cleaning the nozzle center 8 2 8 4 Moistening the humidifier cap sponge 8 3 8 5 Checking and repl...

Page 5: ...to a specific topic The manual is to be considered an integral part of the machine and must be stored until it is fully dismantled We recommend that you store it close to the machine so that it is eas...

Page 6: ...e carried out solely by qualified or appropriately trained personnel This symbol indicates situations and or operations that involve the management application program installed on the computer Boldfa...

Page 7: ...ata sheet supplied by the manufacturer When compulsory use personal protection equipment for eyes and hands When using colorants containing volatile solvents do not use naked flames electrical tools o...

Page 8: ...e or make illegible the signs indicating danger warnings or instructions Replace any sign which has become illegible or is missing These signs can be requested to the machine manufacturer In the event...

Page 9: ...nnel training chapter 7 In case of a power blackout the timed processes may unexpectedly start when power returns Appropriate personnel training Only trained personnel may intervene in reduced safety...

Page 10: ...some colorant should spill out of the canister immediately shut down electrical stop the machine before cleaning chapter 7 5 2 3 Position of labels A warning label is applied on back of the machine F...

Page 11: ...ompatibility regulations Any changes not authorized by COROB S p A may jeopardize this compliance The manufacturer certifies under its own responsibility that the machine to which this statement refer...

Page 12: ...warranty immediately but is also dangerous and illegal The manufacturer may not be held liable for personal injury or property damage caused by improper use of the equipment or tampering with the gua...

Page 13: ...ple could make it impossible to achieve the expected results or be hazardous to the personal safety of the personnel involved 2 6 2 Personnel qualifications Indicates the minimum qualification level a...

Page 14: ......

Page 15: ...nd the left side canister section COROB TATOCOLOR is available with sheet metal or ABS panels The dispenser is fully managed by a normal personal computer The manufacturer supplies a wide range of sof...

Page 16: ...a manual plugger to perforate and apply a plastic plug on the can lids the dispensing section is higher and an adjustable arm optional can be applied alongside the section with a support plate for the...

Page 17: ...colorant which travels throughout the dispensing circuit and returns to the canister through a special fitting 4 The canister sections house the COROB pumps 5 made of wear resistant materials that ma...

Page 18: ...TATOCOLOR features an internal dispensing center which includes the dispensing area and can handling system built into the machine chassis The shelf is a system that allows to raise the can and place...

Page 19: ...sponge The sponge is housed inside the cap and must be cleaned and moistened periodically chapter 8 4 Sliding cap Figure 3 7 This is a simple cap which opens thanks to the push applied to the opening...

Page 20: ...3 9 The operator punches the can manually by pulling on the suitable lever 2 that lowers down the manual punch 3 this requires that the enabling button 1 be simultaneously pressed for obvious safety...

Page 21: ...ure from 10 C to 40 C Relative humidity from 5 to 85 without condensation OVERALL DIMENSIONS COROB TATOCOLOR with sheet metal panels Length 950 mm Depth 600 mm Height 1363 mm 1620 mm COROB TATOCOLOR w...

Page 22: ...imultaneous Dispensing center internal Number of circuits up to 16 Canister capacity 3 liters Type of canisters all purpose POM acetalic resin Type of electrovalves COROB for all purpose use Type of p...

Page 23: ...m computer requirements needed to manage the machine depend entirely on the application software used See the program manual for a list of the minimum computer requirements In any case the computer mu...

Page 24: ...n Operation TB TA Enabling button for the punch Figure 3 9 Green illuminated button located frontally on the dispensing section Button that enables an electromagnet to free the punch lever when presse...

Page 25: ...cking kg 1050 770 1960 see technical specifications 42 Use appropriate lifting equipment lift truck with flat forks to lift handle and or move the packed machine as follows Note the total weight of th...

Page 26: ...es shown in Figure 4 1 Figure 4 1 4 4 Unpacking and placement Make sure the packing has not suffered any damage or tampering during shipping if so contact the authorized technical service or your deal...

Page 27: ...r you may also find management program with corresponding user s manual and protection key device for screwing unscrewing punch tool with a manual plugger Make sure that all of the above items are inc...

Page 28: ...nd nuts that fix the front bracket to the machine and the pallet 8 Remove the bracket 9 Raise the two feet at the front as described in point 12 until the wheels touch the pallet surface The machine m...

Page 29: ...e from the mains socket outlet chapter 6 4 2 Using the screwdriver provided remove the panels near the feet so that you may raise them 3 Raise ALL of the antivibration feet following the procedure des...

Page 30: ...se of Waste Electrical and Electronic Equipment WEEE with unsorted municipal waste and to carry out separate collection Separate collection is the precondition to ensure specific treatment and recycli...

Page 31: ...re installing or powering the machine Installing a COROB dispenser involves installing any accessories filling the canisters and purging the circuits to eliminate lubricant from the pumps connecting t...

Page 32: ...tart and use the service and maintenance software CorobSERVICE refer to the corresponding user s manual The procedure for the first canister filling involves carrying out the purge and recirculation p...

Page 33: ...orant begins to enter the canisters through the recirculation connectors stop the process 4 Close each canister with its corresponding lid and close the section covers 5 Shut off the machine and unplu...

Page 34: ...the computer to the machine as follows RS232 serial connection Connect the 9 pin female connector of the communication cable to the serial port of the computer preferably serial port COM1 if the seri...

Page 35: ...tely insert the keyboard cable into the hole provided 3 Reassemble the keyboard support panel 4 Loosen the screws to remove the rear panel of the dispensing head and pull the keyboard cable 5 Insert t...

Page 36: ...ating during this time it is advisable to increase the automatic stirring frequency so that the colorants are in ideal condition during calibration To calibrate the machine you must use a precision sc...

Page 37: ...se listed on the identification plate The machine is isolated from the power supply line when the power cable is disconnected it must therefore be installed near an easily accessible mains socket outl...

Page 38: ...n a functional position for the operator station Figure 6 2 Figure 6 2 ON lamp with built in ON OFF button White lamp with built in button When this lamp is lit it indicates that the machine is powere...

Page 39: ...process the pumps are activated at low speed for an interval defined via the application program to start the colorants moving along the dispensing circuits It is especially important in those cases w...

Page 40: ...d shut off only the computer To shut off the machine proceed as follows 1 After carrying out the computer shut down procedure shut off the machine by setting the main switch to the OFF position O 2 Un...

Page 41: ...ant carefully read the SAFETY DATA SHEET that the dealer or manufacturer of the product is required to provide and observe all of the safety instructions provided Below are some of the most common war...

Page 42: ...n the shelf is detected by the photocell it will be possible to start dispensing 1 Release the shelf by pulling the locking handle hidden beneath raise or lower the shelf adjusting its height based on...

Page 43: ...o be used Then release the handle to lock the shelf in the desired position RISK OF CRUSHING The shelf position must be such that it does not cause the can to interfere with the opening movement of th...

Page 44: ...Inserting the plastic plug on the can lid 1 Insert the plastic plug into the slot provided on the plugger device 1 Figure 7 4 2 Grasp the upper plugger grip 2 and lower it to turn the device downward...

Page 45: ...s process circulates the colorant through the dispensing circuits avoiding pigment sedimentation in the various parts of the circuit The Stirring process consists of activating the stirrers located in...

Page 46: ...e machine canisters to empty completely Using the COROB management programs a reserve level is set for each canister in proportion to its capacity to prevent it from emptying when the colorant in a ca...

Page 47: ...colorant associated with the topped up canisters entering the new colorant level in the program see the application program user s manual Update the levels IMMEDIATELY AFTER topping up the colorant in...

Page 48: ...7 8 7 USING THE DISPENSER COROB TATOCOLOR BLANK PAGE...

Page 49: ...laboratory after examining the formulas and a few samples of the products used During the maintenance operations described below follow the safety instructions given refer to chapter 2 6 for further c...

Page 50: ...e must be cleaned immediately periodic cleaning will suffice for the latter Every beginning of shift daily we recommend a general cleaning of coverings panels and control devices of the machine to rem...

Page 51: ...wer mains and switch it on chapter 6 2 with sliding autocap Open the autocap by loading a can on the machine Shut off the machine and unplug the power supply cable chapter 6 4 Perform maintenance on t...

Page 52: ...es TATOCOLOR TB with sliding cap Shut off the machine and unplug the power supply cable chapter 6 4 Open the sliding cap by pushing the opening bar inward with your hand Unscrew the sponge holding lid...

Page 53: ...alls with a common non contaminant lubricant we recommend ENOTAP or a similar type If the can punching is inadequate because the cutting edge of the punch tool is excessively worn replace the worn pun...

Page 54: ...iver or similar into the hole on the punch tool to release the device Turn the device counter clockwise to separate it from the punch tool Always wear cut proof gloves when handling the loose punch to...

Page 55: ...ect the machine to the power mains and switch it on chapter 6 2 Machine ON with safety protections removed RISK OF CRUSHING Do not reach into the dangerous area The machine will initialize when it is...

Page 56: ...lter cap and collect the residual colorant in the can together with the cap and filtering net Insert a clean cloth that leaves no residue of any kind in the filter body this is essential to prevent co...

Page 57: ...h it on chapter 6 2 The machine will initialize when it is turned on during recirculation the dispensing circuits will fill again with colorant 11 Check inside the canisters to make sure that the reci...

Page 58: ...8 10 8 ORDINARY MAINTENANCE COROB TATOCOLOR BLANK PAGE...

Page 59: ...machine is shut off while the CorobSERVICE software is running once the machine is restarted you must exit and re launch CorobSERVICE For information regarding installation starting and use of the Co...

Page 60: ...9 25 pin adapter Insert the communication cable connector RJ11 male into the connector RJ11 female on the rear door marked with the symbol Figure 9 2 Figure 9 2 USB connection Connect the USB interfa...

Page 61: ...nd start the CorobSERVICE program refer to the corresponding user s manual Even if the auxiliary sockets are not used to power the computer always make sure the serial cable is connected when the comp...

Page 62: ...9 4 9 SERVICE COMPUTER COROB TATOCOLOR BLANK PAGE...

Page 63: ...hoice for a specific type of dispenser and canister size should be based mainly on a realistic estimate of the colorant consumption For usage with solvent free colorants special attention should be gi...

Page 64: ...to the absence of solvents and the limitations for usage of biocides VOC free colorants provide a more convenient environment for microbes than traditional glycol based colorants By following the abo...

Page 65: ...reater than 0 25 seconds For the user s safety the following precautions must be adopted WARNINGS All operators must be instructed on the operations functioning risks and safety regulations of the typ...

Page 66: ...11 2 11 BUNG HOLE LOCATOR LASER WARNINGS COROB TATOCOLOR BLANK PAGE...

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