CornellCookson SDC-7545 Installation Instructions And Operation Manual Download Page 1

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07/17

INSTALLATION INSTRUCTIONS

AND

OPERATION MANUAL

SDC-7545

UL325-2010 Compliant

Commercial and Industrial Door Operator

Logic Control

Duty Cycle – 10 Cycles per Hour

Summary of Contents for SDC-7545

Page 1: ...07 17 INSTALLATION INSTRUCTIONS AND OPERATION MANUAL SDC 7545 UL325 2010 Compliant Commercial and Industrial Door Operator Logic Control Duty Cycle 10 Cycles per Hour ...

Page 2: ...y other adjacent walking surface and c away from all moving parts of the door 6 Install the Entrapment Warning Placard next to the control station in a prominent location 7 Make sure the available power supply to be connected to the operator is of the same voltage frequency phase and wattage as indicated on the nameplate of the operator 8 Read and understand the wiring diagram of the operator and ...

Page 3: ...andard ENTRAPMENT PROTECTION Sensing Edge Optional Sensing device attached to the bottom edge of the door Non Contact Device Optional Photo eye device Per the requirements of UL Standard 325 the door operator is setup for constant pressure to close the door As an alternative the door may be provided with a monitored entrapment protection device that will reverse the door upon contact with or detec...

Page 4: ...llation positions Illustrations only consult door manufacturer for install details NOTE Any change in mounting position may result in a change of operator rotation and consequently in a change of control functions Consult factory for any changes LH LS and RA RH RS and LA Please see page 11 for Left and Right Switch ...

Page 5: ... balanced 2 Make sure the layout of the mounting holes on the bracket are correct 3 Bolt the operator mounting plate to the door bracket plate 4 Attached and tighten mounting blots to the mounting plate 5 Finally mount the operator to the mounting plate Illustrations only consult door manufacturer for install details ...

Page 6: ... the operator bracket Incorrect Correct Door Sprocket Operator Output Sprocket Illustrations only consult door manufacturer for install details DRIVE CHAIN ADJUSTMENT NOTE Use correct type size and proper length of roller chain 1 Adjust the drive chain by tilting or move the operator so that there is about 1 4 of slack when the chain is depressed Note The set screw included in the operator may be ...

Page 7: ...ous injury Do NOT release the brake or loosen or remove any part of the door operator drive system unless the door is closed or the curtain is secured in the open position to prevent uncoiling 1 Pressing the brake release lever will release the motor brake and can cause the door to move uncontrolled 2 Open close stop controls do not function while the brake release lever is pressed NOTE A door spr...

Page 8: ...he limit switch cam E or F until the micro switch C or D clicking sound is heard 5 If the limit switch cam cannot be rotated to its desired position release the lever and move the door away from the desired position then adjust the limit switch cam to its desired position It may be necessary to repeat this step until the exact position has been reached 6 Repeat step 3 and 4 for the opposite positi...

Page 9: ...ntrol panel must be protected by conduit or other means to ensure the safety and permanency of the wiring 5 Use copper wire inside the control panel 6 A separate circuit of adequate capacity is needed for the operator 7 The operator must be properly grounded The ground screw painted green is located inside the control panel Failure to properly ground the operator could result in electric shock and...

Page 10: ...anufacturer for install details Entrapment Device Options Sensing Module Device Manufacturer Model ELR 2 wire resistive sensing edge TB3 9 10 Miller Edge Inc End of Line resistor type edge must have model number with Suffix T2 ME110 ME111 ME120 ME123 ME112 ME113 ME116 ME117 MT21 MU21 MT22 MU22 MC22 MU33 MC271 CPT223 MEL TXYY MEL RXYY ASO GE225 GE125 GE245 GE F45 GE F50 GE F56 GE F65 GE F85 GE F115...

Page 11: ...Any wire connected to the control panel must be protected by conduit or other means to ensure the safety and permanency of the wiring Do not use radio controls with your operator unless some type of entrapment protection device has been installed Failure to do so may result in serious injury or death to person s trapped beneath the door Changing from left hand to right hand or vice versa could res...

Page 12: ...rminal Connections Motor Power Input Battery Connections ERROR BUTTOM SAFE IR ELR PUSHA ALARM Lock Board Connections AUTO LOCK BUTTOM SAFE IR ELR PUSHA ALARM ERROR Control Power Input 24VAC LED 102 AC DC Power LED 101 Sensing Device Charging IC Fuse 0 2A Fast I nput Power Fuse of the Board 2 5A Fast F 3 F 1 Battery Output Fuse 30A Slow Switches Indication Hand Direction ON OFF Buzzer Switch LH Lef...

Page 13: ...ormal Abnormal LED5 Battery Failure Red Normal Abnormal LED6 Aux Open Limit Contact Red Not at open limit Door reached open T41 42 output LED7 Aux Close Limit Contact Red Not at close limit Door reached close T43 44 output LED8 Charge Voltage Failure Red Normal Abnormal LED9 MCU Failure Red Normal Abnormal LED13 Auto Lock Red Lock Unlock LED102 AC DC Power Red Abnormal Flashing Normal LED101 Sensi...

Page 14: ... Use SELECT to choose Clock Set time Use and to set hour 00 24 hours z Press SELECT again to set minute Use and to set minute 00 59 minutes z Press SET again to save setting SAVE SUCCESS will appear if setting is complete Complete Clock Set time 10 00 HOUR 00 23 10 Clock Set time 10 10 MINUTE 00 59 10 Clock Set time 10 10 SAVE SUCCESS Complete Constant Pressure Momentary Pressure Constant Pressure...

Page 15: ... three seconds to enter setting mode Use SELECT to choose Auto OPEN Use and to Yes or No SET again to save setting SAVE SUCCESS will appear if setting is complete 5 Reverse distance z Press SET for three seconds to enter setting mode Use SELECT to choose Reverse distance Use and to Rev Top or Rev 3s Press SET again to save setting SAVE SUCCESS will appear if setting is complete Complete Battery te...

Page 16: ...g at close limit Alarm Input Power 120VAC L N TB3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Control Station Key Switch or 3 button control station Sensing edge connection N O IR Photo Eyes Sensing edge ELR EXIT Hardware Emergency open Alarm connection dry contact Stop Open Close Com TB2 35 36 39 40 41 42 43 44 24V 24V LOCK1 LOCK2 AC power warning dry contact 24VAC DC 0 5A Max Contact open when abnormal Bat...

Page 17: ... R BK WH GR COM NO Emergency Open Button COM NO OPEN CLOSE WH OPEN CLOSE KEY REQUIRED TO REMOVE COVER NC NO C NC NO C Key Switch 1 OPEN CLOSE WH NC NO C NC NO C Key Switch 2 GR WH BK SDC 7545 Wiring Connections WARNING DISCONNECT ALL POWER BEFORE WORKING ON CONTROLS Input Power 120VAC CN103 NOTE INPUT 16AWG WITHIN 50FT NOTE CONTROL MIN 18AWG WITHIN 50FT L N ...

Page 18: ...17 U S Gear 07 17 WIRING DIAGRAM ...

Page 19: ...18 U S Gear 07 17 ...

Page 20: ... features at least once a month After adjusting either the force or the limit of travel retest the door operator s safety features Failure to adjust the operator properly may cause severe injury or death 5 For products having a manual release if possible use the manual release only when the door is closed Use caution when using this release when the door is open Weak or broken springs may cause th...

Page 21: ...nt of the door while opening or closing Removing pressure from the CLOSE key position will cause the door to stop 3 Door may also be operated by remote devices EMERGENCY MANUAL OPERATION This operator has provisions for manually operating the door in case of emergency or power failure This operator is equipped with an auxiliary hoist To operate the hoist 1 Remove the hand chain from the chain bag ...

Page 22: ...heck adjust as required Lubricate Sprockets Check set screw tightness Fasteners Check tighten as required Bearings Shafts Check for wear lubricate Do not lubricate motor Lubrication could cause damage Inspect and service whenever a malfunction either door or operator is observed or suspected Before servicing always disconnect power supply to the operator Replace fuses only with those of the same t...

Page 23: ...B2 COM Warning Please Remove Jump Pin First See A A Remove Jump pin OPEN CLOSE STOP OPEN CLOSE KEY REQUIRED TO REMOVE COVER S T O P S T O P R BK R WH OPEN CLOSE NC NO C NC NO C STOP WH WH GR KEY SWITCH COM OPEN CLOSE KEY REQUIRED TO REMOVE COVER S T O P S T O P Key Switch with Stop Button and 3 Button Stations Key Switch with Stop Button Control Wiring for Key Switch with Stop Button 1 2 3 4 OPEN ...

Page 24: ... STOP KEY ON OFF OPEN CLOSE STOP KEY LOCKOUT 3 2 BUTTON B1 B2 1 2 3 4 OPEN OPEN CLOSE CLOSE B2 B1 STOP B2 STOP B1 R BK GR KEY LOCKOUT 3 BUTTON 1 2 3 4 OPEN CLOSE STOP Key switch Key switch R WH GR BK STOP CLOSE OPEN ON OFF R2 R1 RADIO R3 R2 R1 Ceiling Pull Switch Station 1 4 CLOSE OPEN CLOSE OPEN R1 R3 R2 GR WH 3 2 1 WH BK GR WH BK Control Connections Diagrams 1 2 3 4 1 2 3 4 1 2 3 4 JUMP CCD PCB ...

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