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Cornelius Profile 150, Manual Operation

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Cornelius Profile 150 Manual Operation Download Page 16

 

      

Triton R134a Range 

 

 
 
 

Manual operation undercounter cooler 

Triton R134a Range 

Page 16 

 

Cornelius Deutschland GmbH 
Document no: TD1014600EN 
Version A, 24.09.2019, Index 0 

7 

Problems and Troubleshooting 
 

Before looking for problems with the dispensing equipment, first check: 
 

-

 

Is the electricity to the device interrupted?

 

-

 

Is the flow of water to the device interrupted?

 

-

 

Are the beverage containers empty?

 

-

 

Is the CO

2

-cylinder empty?

  

 

 

Type of problem

 

 

 

Cause

   

 

 

Remedy

 

 

 

 

 
Beverage too warm, 

 

 

Condenser dirty  

 

Use brush to clean 

 

Compressor running 

 

 

 

 

 

 

condenser louvres 

 

 

 

 

 

Too much beverage  

 

Note out-put capacity 

 

 

 

 

 

Being dispensed 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Beverage too warm, 

 

 

Compressor defective   

Call service technician 

compressor not running  

 

Electric control defective 

Call service technician   

 

 

 

 

 

 

 

 

 

 

 

Beverage foams at a tap 

 

Syrup stored too long   

Connect container 

 

 

 

 

 

and enriched with CO

2

   

with fresh product 

 

 

 

 

 

 

 

 

Beverage foams at all taps 

 

CO

2

-pressure too high   

Set pressure 

 

 

 

 

 

 

 

 

 

 

 

All Syrup 

 

 

Connect container 

 

 

 

 

 

 

enriched with CO

2

  

 

with fresh product 

 
 

 

 

 

 

All beverage too warm   

Check storage temp 

 

 

 

 

 

 

 

 

 

See “Beverage too warm ...” 

 

Tap just outputs 

 

 

Carbonator pump is 

 

Check if water feed line is 

 

concentrate 

 

 

 

not running 

 

 

open 

 

 

 

 
 

 

 

 

 

 

 

 

 

Check water flow pressure 

 

 

 

 

 

 

 

 

 

of 0.2 MPa (2 bar) 

 
 

 

 

 

 

 

 

 

 

Check whether the carbonator  

 

 

 

 

 

 

 

 

 

motor is running; if not,  

  

 

 

 

 

 

 

 

Call service technician 

 
CO

2

-volume in the  

 

 

Air in carbonator 

 

Bleed air 

 

 

beverage to low  

 

 

Too much beverage 

 

Watch output capacity   

 

 

 

 

 

being dispensed 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CO

2

-cylinder empty 

 

Change CO

2

-cylinder 

 
 

 

 

 

 

Globe valve on CO

2

- 

  

Open globe valve 

 

 

 

 

 

cylinder closed 

 

 

 

 

 

 

 

Valve on pressure 

 

Open valve 

 

 

 

 

 

regulator closed 

 
 

 

 

 

 

CO

2

-pressure too low   

Adjust pressure 

 
 

 

 

 

 

Water temperature 

 

Adjust to lower  

 

 

 

 

 

too high 

 

 

temperature 

 

 

 

 

 

Too much or not enough 

 

Regulator in tap  

 

Call service technician   

syrup in beverage 

 

 

is clamping 

 

 

 

 

 

 

(only post-mix)   

 

 

Delivery pressure for 

 

Adjust CO

2

-pressure 

 

 

 

 

 

 

syrup too low or too high 

 

Summary of Contents for Profile 150

Page 1: ... Triton R134a Range Manual operation English ...

Page 2: ...019 Revision status Index 0 Protection notices in accordance with DIN ISO 16016 2002 5 The reproduction distribution and utilization of this document as well as the communication of its contents is prohibited unless expressly permitted Violations shall result in an obligation to pay damages All rights reserved with regard to filing for registering patents utility models or design patents www corne...

Page 3: ...2 Connection 9 4 3 Connecting Premix and Postmix Syrup 9 4 4 Connecting Soda Water and Still Water 9 4 5 Power Supply of the Electric Valves 9 4 6 Connection of Still Water Control 9 5 Putting into and out of Service To be done only by operator 10 5 1 Putting into Service 10 5 2 Turning on the Unit 10 5 3 End of Operation 11 5 4 Daily Inspection To be done only by operator 11 5 5 Putting out of Se...

Page 4: ...se Improper use of the unit and unauthorized modifications to the unit and its components may cause personal injury and equipment damage for which Cornelius Deutschland GmbH shall assume no liability Improper use of the unit is prohibited The following in particular is regarded as improper use Mobile operation of unit Operation of unit in areas without supervision by skilled personel Operation of ...

Page 5: ...e who has the relevant training experience and information and knowledge of relevant standards laws regulations accident prevention regulations generally accepted safety related regulations and operating conditions to be able to perform the required activities as well as recognize potential risks and avert them For assignments requiring expert knowledge e g in electrical engineering mechanics or f...

Page 6: ...ply cord is damaged do not carry out any repair work on this It must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard Danger Risk of death from electric shock Touching live electrical parts will result in a risk of electric shock Do not carry out any work on the electrical system Warning Risk of burns when touching hot parts of the unit To...

Page 7: ... or moisture entering a unit as well as certain weather conditions e g condensate forming at the unit sunlight will cause damage to the unit and its components Protect the unit and its components by storing the unit in a clean and dry place and by ensuring stable ambient conditions If possible store the unit in its original packaging Unpacked units must be covered with a dustproof cover No condens...

Page 8: ...nces 230 VAC 6 10 50 Hz Triton 150 Procon Triton 350 Triton 700 Triton 2500 Max Power consumption 950 W 1200 W 1300 W 2400 W Max current 5 A 6 5 A 6 5 A 11 5 A For the Triton 2500 devices the operator must ensure that the maximum system impedance at the point of connection to the public low voltage supply is less than or equal to Zmax of 0 173 Ω If necessary the operator must consult with the resp...

Page 9: ...th a transformer with 24 Volts 100 VA for the electric power supply of the valves in the tower For the power supply of the valves these are connected to the connecting bus X40 at the circuit diagram at the Tritons inner panel according to the circuit diagram In the case of insufficient CO2 pressure at the carbonator inlet the power supply to the valves is switched off In addition to this a lamp in...

Page 10: ...uid is leaking call a service technician 5 2 Turning on the Unit To be done only by expert The water bath must be filled up to ca 1 cm under the overflow with tap water Refer to the technical data for the amount required To prevent algae from forming in the water add the disinfectant Molco PN 14 9670 150 The 150 ml container of disinfectant is sufficient for 30 liters of water Insert the mains plu...

Page 11: ...ves works only by using the factory fitted transformer for power supply to the dispensing valves as shown in the circuit diagram and is not possible by Triton 700 FF 5 3 End of Operation It is imperative that the CO2 cylinder and water line be turned off each time operation is ended 5 4 Daily Inspection To be done only by operator Check whether carbon dioxide and water lines are open Working with ...

Page 12: ...nly based on the following recommendations To be cleaned by trained specialists CO2 lines Product lines Syrup lines Soda water lines Before commissioning X X X Before each change of type of beverage X X Before and after a pause of more than 1 week X X Every 2 weeks X Every 3 months X X Every 12 months X 6 2 Cleaning and Disinfection Procedure before use In order to achieve a proper hygienic perfor...

Page 13: ...th a blind plug this avoids areas within the circuit which might not be sufficiently flushed Remark Electrical post mix valves which cannot be manually operated This type of taps must be operated electrically When doing this it needs to be considered that on some dispense equipment the 24V electrical power supply to the valves is cut when the empty electrode in the carbonator bowl is reached In th...

Page 14: ... dry running of the pump e g by pulling the plug of the pump 2 3 Connect the water line feeding the dispenser to CO2 gas pressure and drain all water from the tubing of the system This ensures that the sanitizing agent that is afterwards flushed into the dispenser is not being diluted e g in the carbonator bowl Afterwards close the gas supply again and depressurize the system 2 4 Connect the clean...

Page 15: ...mains water line again refer to filter manufacturer guidelines in case the filter needs priming prior to use In case a hygiene filter is being used on the dispenser it must be ensured that the new filter cartridge is inserted prior to flushing the system with water This ensures that a just sanitized system is not being contaminated again by using poor quality mains water to flush out any remaining...

Page 16: ...ect container and enriched with CO2 with fresh product Beverage foams at all taps CO2 pressure too high Set pressure All Syrup Connect container enriched with CO2 with fresh product All beverage too warm Check storage temp See Beverage too warm Tap just outputs Carbonator pump is Check if water feed line is concentrate not running open Check water flow pressure of 0 2 MPa 2 bar Check whether the c...

Page 17: ...6 5 11 5 Refrigerant R134 a in kg 0 220 0 285 0 410 0 800 Carbonator pump output in liter hour at 1 MPa 10 bar 280 280 280 2x280 Circulation pump output in liter hour at 0 2 MPa 2 bar 320 320 320 320 Cooling ice bank performance in watt 420 660 770 1165 in kcal h 360 570 660 1000 Number of cooling coils Syrup 6 6 8 10 Premix 1 1 1 1 Drinking water 0 1 1 1 Still water 1 1 1 1 Dimensions in mm Heigh...

Page 18: ...4a Range Page 18 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 9 Illustration of the Triton Triton 150 Procon 350 Triton 700 Triton 2500 example Triton 350 9 1 Connections at the Unit Triton 150 Procon Triton 350 Triton 700 Triton 2500 ...

Page 19: ...Manual operation undercounter cooler Triton R134a Range Page 19 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 10 Flow Chart and Circuit Diagram 10 1 Flow Chart Flow Chart Triton 150 Procon ...

Page 20: ... Triton R134a Range Manual operation undercounter cooler Triton R134a Range Page 20 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 Flow Chart Triton 350 ...

Page 21: ... Triton R134a Range Manual operation undercounter cooler Triton R134a Range Page 21 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 Flow Chart Triton 700 ...

Page 22: ... Triton R134a Range Manual operation undercounter cooler Triton R134a Range Page 22 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 Flow Chart Triton 2500 ...

Page 23: ...Range Manual operation undercounter cooler Triton R134a Range Page 23 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 10 2 Circuit Diagram Circuit Diagram Triton 150 Procon 350 and 700 ...

Page 24: ... Triton R134a Range Manual operation undercounter cooler Triton R134a Range Page 24 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 Circuit Diagram Triton 2500 ...

Page 25: ...erating instructions Part number of the device __________________ Serial number of the device __________________ Installation site __________________ Installation date __________________ Installed by __________________ Settings Target Actual Water flow pressure 0 2 MPa 2 bar dynamic ____ MPa CO2 pressure 0 52 to 0 58 MPa 5 2 to 5 8 bar ____ MPa CO2 volume at 4 C 4 0 by vol ____ by vol Carbonator f...

Page 26: ... Triton R134a Range Manual operation undercounter cooler Triton R134a Range Page 26 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 13 Declaration of Conformity ...

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