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Ice/Beverage Dispenser Installation Manual      

©2004-2015, Cornelius Inc.

- 4 -

Publication Number: 92166INS

INSTALLATION INSTRUCTIONS

!

WARNING

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TO THE INSTALLER.

It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with 
protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2-1979; or an approved vacuum 
breaker or other such method as proved effective by test and must comply with all federal state and local codes, 
failure to comply could result in serious injury, death or damage to the equipment.

Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and 
maintained according to Federal, State, and Local laws.

1.  Locate the dispenser indoors on a level counter top.

A.  Leg Option, Kit P/N 08017

NOTE: Before Installing legs, the plastic plugs (6) in the base threaded holes must be removed.

Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit. The 
installer must provide flexibility in the product and utility supply to permit shifting the position of the 
dispenser sufficiently to clean the area beneath it.

B.  Counter Mounting

The ice dispenser must be sealed to the counter. The template drawing (see Figure 3) indicates where 
openings can be cut in the counter. Locate the desired position for the dispenser, then mark the outline 
dimensions on the counter using the template drawings. Cut openings in counter.

Apply a continuous bead of 

NSF International 

(NSF) silastic sealant (Dow 732 or equal) approximately

1/4--inch inside of the unit outline dimensions and around all openings. Then, position the unit on the 
counter within the outline dimensions. All excess sealant must be wiped away immediately.

2.  The beverage tubes, drain tube and power cord are routed through the large opening in the bottom of the 

unit. See the MOUNTING TEMPLATE (Figure 3 or 4) for locating the required clearance opening in the 
counter for  these utility lines.

3.  DRIP TRAY DRAIN ASSEMBLY (see Figure 5): Route the drain tube to an open drain with the end of the 

tube above the “flood” level of the drain. Use the tubing, fittings, clamps, and insulation provided with the 
Dispenser to assemble the drain. The completed drain line 

must 

pitch continuously downward and contain 

no “traps” or improper drainage will result.

4.  Connect the beverage system product tubes as indicated in the Beverage System Schematic. This work 

should be done by a qualified service person.

NOTE: See applicable Plumbing Diagram (see Figure 6, 7, 8, or 9) or Decal on the lower front panel 
of the unit for the location of syrup and water connections.

5.  Clean the hopper interior (see CLEANING INSTRUCTIONS in Owner’s Manual).

!

WARNING

:

This unit must be grounded to avoid possible fatal electrical shock or serious injury to the operator. The unit power 
card is equipped with a three prong plug. if a Three-hole (grounded) outlet is not available and use an approved 
method to ground the unit. Failure to comply could result in serious injury, death or damage to the equipment.

6.  Connect the power cord to a 120 volt, 60 cycle, 3-wire grounded receptacle. For 220--240 volt International 

units, a 3--wire power cord is provided. An adapter plug for the particular country will need to be provided 
by the Installer.

7.  Maximum and minimum ambient temperature rating for correct operation is 40 to 105 F

8.  The dispenser is not designed for a wash down environment and must not be placed in an area where a 

water  jet could be used.

9.  The unit has to be placed in a horizontal position.

Summary of Contents for ED 300 BC

Page 1: ...AL ICE BEVERAGE DISPENSER Model ED 300 BC Release Date March 25 2004 Publication Number 92166INS Revision Date January 14 2015 Revision G Visit the Cornelius web site at www cornelius com for all your...

Page 2: ...g occurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Product 2 improper voltage 3 inadequate wiring 4 abuse 5 accident 6 alte...

Page 3: ...7 Adjustment 8 Mounting Template Ice only B Models 8 Mounting Template BC Models 8 Drip Tray Drain Assembly 9 Flow Diagram BC Model with Eight Beverage Faucets 10 Flow Diagram B Models with Ten Bevera...

Page 4: ...4 2015 Cornelius Inc Publication Number 92166INS Flavor dispenses more than 5 oz 14 Flavor syrups do not dispense 15 Wiring Diagram 120 V Unit 16 Wiring Schematic 120V Unit 17 Wiring Diagram 220 240 V...

Page 5: ...minor or moderate injury or equipment damage SAFETY TIPS Carefully readandfollowall safety messagesinthismanualandsafety signsontheunit Keepsafety signsin goodconditionandreplace missingordamageditem...

Page 6: ...RBON DIOXIDE WARNING DANGER CO2 displaces oxygen Strict attention MUST be observed in the prevention of CO2 gas leaks in the entire CO2 and soft drink system If a CO2 gas leak is suspected particularl...

Page 7: ...eral flavors of post mix beverages BC units include beverage faucets and a cold plate and are designed to be supplied direct from syrup tanks and carbonator with no additional cooling required SPECIFI...

Page 8: ...thin the outline dimensions All excess sealant must be wiped away immediately 2 The beverage tubes drain tube and power cord are routed through the large opening in the bottom of the unit See the MOUN...

Page 9: ...er and through the nozzle 12 Hold cup under valve and dispenser beverage for a specific time i e 2 seconds 13 NOTE water and syrup must be cold before checking ratios 14 Adjust carbonated water flow t...

Page 10: ...nual 2004 2015 Cornelius Inc 6 Publication Number 92166INS GATE RESTRICTOR PLATE Figure 2 Gate Restrictor Plate CAUTION Disconnect power to dispenser before installing removing or adjusting restrictor...

Page 11: ...ted as shown to reduce or increase the dispensing rate of ice especially desirable when using glasses or other containers with small openings Adjustment can be made by sliding up or down with nuts loo...

Page 12: ...Ice BeverageDispenserInstallationManual 2004 2015 Cornelius Inc 8 Publication Number 92166INS Figure 5 Drip Tray Drain Assembly...

Page 13: ...Ice Beverage Dispenser Installation Manual Publication Number 92166INS 9 2004 2015 Cornelius Inc Figure 6 Flow Diagram BC Model with Eight Beverage Faucets...

Page 14: ...Ice BeverageDispenserInstallationManual 2004 2015 Cornelius Inc 10 Publication Number 92166INS Figure 7 Flow Diagram B Models with Ten Beverage Faucets...

Page 15: ...Ice Beverage Dispenser Installation Manual Publication Number 92166INS 11 2004 2015 Cornelius Inc Figure 8 Flow Diagram BC Models with Twelve Beverage Faucets...

Page 16: ...Ice BeverageDispenserInstallationManual 2004 2015 Cornelius Inc 12 Publication Number 92166INS Figure 9 Flow Diagram B Models with Twelve Beverage Faucets...

Page 17: ...stem stop dispensing shut off the CO2 supply then relieve the system pressure before proceeding If repairs are to be made to the refrigeration system make sure electrical power is disconnected from th...

Page 18: ...al syrup or beverage equipment distributor for additional information and troubleshooting of beverage system A No 24 volt power to PC board B No CO2 pressure C Empty syrup tank D Kinked tubing E Clogg...

Page 19: ...Ice Beverage Dispenser Installation Manual Publication Number 92166INS 15 2004 2015 Cornelius Inc Figure 10 Wiring Diagram 120 V Unit...

Page 20: ...Ice BeverageDispenserInstallationManual 2004 2015 Cornelius Inc 16 Publication Number 92166INS Figure 11 Wiring Schematic 120V Unit...

Page 21: ...Ice Beverage Dispenser Installation Manual Publication Number 92166INS 17 2004 2015 Cornelius Inc Figure 12 Wiring Diagram 220 240 V Unit...

Page 22: ...Ice BeverageDispenserInstallationManual 2004 2015 Cornelius Inc 18 Publication Number 92166INS Figure 13...

Page 23: ...Ice Beverage Dispenser Installation Manual Publication Number 92166INS 19 2004 2015 Cornelius Inc Figure 14 Wiring Schematic 220 240 V Unit...

Page 24: ......

Page 25: ...Cornelius Inc www cornelius com...

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