Cornelius 2232MS Page 17 Installation And Service Manual Download | Manualshive

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FIGURE 8. CONNECTION DIAGRAM (CENTER–ISLAND INSTALLATION WITH OPTIONAL SYRUP TANKS HOOKUP)

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SPRITE

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TANK

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Summary of Contents for 2232MS

Page 1: ...LLATION AND SERVICE MANUAL MANFACTURED BY IMI CORNELIUS INC ANOKA MINNESOTA 55303 1592 BEVERAGE CONTROL PANEL ASS Y Manual Part No 0713 June 5 1991 Revised April 23 1992 Control Code A THIS DOCUMENT C...

Page 2: ...ent selling price whichever is lower less the restocking charge indicated below If returned goods are received by Cornelius Within 60 days of invoice date 10 of applicable sel ling price Within 61 120...

Page 3: ...ed Service Centers HOME OFFICES AND MANUFACTURING IMI Cornelius Inc One Cornelius Place Anoka Minnesota 55303 1592 612 421 6120 800 238 3600 FAX 612 422 3255 Our 800 number access the nearest Distribu...

Page 4: ...hts approximate Beverage Control Panel one carbonator 363 Pounds 164 7 KG Beverage Control Panel two carbonator 395 Pounds 179 17 KG Water Pressure Requirements see note 45 to 75 PSI 3 10 to 5 17 BARS...

Page 5: ...proper electrical requirements must be located close to the Beverage Control Panel Assembly installation location to provide electrical power to depending upon Beverage Control Panel Model Number one...

Page 6: ...on kit CONNECTING SUGAR BASE SYRUP TANKS CO2 LINES TO BEVERAGE CONTROL PANEL ASSEMBLY CO2 MANIFOLD see Figure 7 1 Using 265 I D tubing fittings gas quick disconnects and tubing clamps provided in the...

Page 7: ...the Optional Water Pressure Booster water pump with no water connected to the Beverage Control Panel Assembly Operating water pump dry will void its factory warranty 1 Install loose shipped water filt...

Page 8: ...105 PSI 7 24 Bars Pull up on carbonator s tank s relief valve s for approximately two seconds to bleed air from tanks C Adjust secondary CO2 regulator assembly CO2 regulator with 100 PSI 6 9 Bars gaug...

Page 9: ...erate all Dispenser s dispensing valves to bleed all air from syrup systems CHECKING ENTIRE SYSTEM FOR SYRUP CO2 GAS AND PLAIN AND CARBONATED WATER LEAKS Check entire system for syrup CO2 gas and plai...

Page 10: ...QUIPPED WITH TWO CAR BONATOR ASSEMBLIES MODEL 1416 AND 1548 ARE EQUIPPED WITH ONE CARBONA TOR ASSEMBLY SECONDARY CO2 REGULATOR PANEL ASS Y CO2 SWITCHOVER VALVE WATER SYSTEM SURGE TANK CARBONATOR ASS Y...

Page 11: ...TER PRESSURE BOOSTER SYSTEM WATER TANK WATER SURGE TANK OPTIONAL PRIMARY CO2 REGULATOR ASS Y KIT OPTIONAL AIR COMPRESSOR KIT OPTIONAL SYRUP TANKS KIT OPTIONAL WATER PRESSURE REGULATOR KIT FIGURE 2 BEV...

Page 12: ...TER PRESSURE GAUGE SHUTOFF VALVE 7 STANDARD TUBE ASS Y SEE NOTE WATER PRESSURE GAUGE COFFEE MACHINE SEASONAL DRINKS WATER PRESSURE REGULATOR OPTIONAL WATER SHUTOFF VALVE PLAIN WATER SOURCE 45 TO 75 PS...

Page 13: ...E 2 CAPPED WATER PRESSURE GAUGE SHUTOFF VALVE 7 STANDARD TUBE ASS Y SEE NOTE WATER PRESSURE GAUGE COFFEE MACHINE SEASONAL DRINKS WATER PRESSURE REGULATOR OPTIONAL WATER SHUTOFF VALVE PLAIN WATER SOURC...

Page 14: ...HUTOFF VALVE 7 STANDARD TUBE ASS Y SEE NOTE WATER PRESSURE GAUGE COFFEE MACHINE SEASONAL DRINKS WATER PRESSURE REGULATOR OPTIONAL WATER SHUTOFF VALVE PLAIN WATER SOURCE 45 TO 75 PSI 3 1 TO 5 1 BARS IC...

Page 15: ...SSURE GAUGE SHUTOFF VALVE 7 STANDARD TUBE ASS Y SEE NOTE WATER PRESSURE GAUGE COFFEE MACHINE SEASONAL DRINKS WATER PRESSURE REGULATOR OPTIONAL WATER SHUTOFF VALVE PLAIN WATER SOURCE 45 TO 75 PSI 3 1 T...

Page 16: ...GULATOR ASS Y KIT OPTIONAL SHAKE MACHINE BULK CO2 TANK CONNECTION STANDARD INSTALLATION CO2 AIR CHANGEOVER VALVE AIR PRESSURE REGULATOR AND COURSE FILTER FINE FILTER TO DISPENSERS THE STANDARD INSTALL...

Page 17: ...16 0713 FIGURE 8 CONNECTION DIAGRAM CENTER ISLAND INSTALLATION WITH OPTIONAL SYRUP TANKS HOOKUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 SPRITE DIET ORANGE COKE COKE COKE COKE COKE BULK TANK...

Page 18: ...00 170 Oeitker Clamp 4 111353000 145 Oeitker Clamp 2 8 770607000 3 8 x 3 8 1 4 Barb Tee 1 309852000 170 Oeitker Clamp 4 111353000 145 Oeitker Clamp 2 CONN NBR Part No DESCRIPTION QTY 9 770403000 3 8 x...

Page 19: ...TION DIAGRAM CENTER ISLAND AND SECOND DISPENSER WITH OPTIONAL SYRUP TANKS HOOKUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 coke coke coke orange diet sprite 1 6 SPRITE DIET ORANGE COKE COKE COKE...

Page 20: ...x 3 8 x 1 4 Barb Tee 1 309852000 170 Oeitker Clamp 4 111353000 145 Oeitker Clamp 2 CONN NBR Part No DESCRIPTION QTY 9 770403000 3 8 x 3 8 Barb Splice 1 309852000 170 Oeitker Clamp 4 10 770621000 3 8...

Page 21: ...20 partnum FIGURE 10 CONNECTION DIAGRAM CENTER ISLAND INSTALLATION WITH BULK SYRUP TANK HOOKUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 SPRITE DIET ORANGE SYRUP BULK TANK...

Page 22: ...arb Tee 1 309852000 170 Oeitker Clamp 4 111353000 145 Oeitker Clamp 2 9 770403000 3 8 x 3 8 Barb Splice 1 309852000 170 Oeitker Clamp 4 CONN NBR Part No DESCRIPTION QTY 10 770621000 3 8 x 1 4 x 1 4 Ba...

Page 23: ...22 partnum FIGURE 11 CONNECTION DIAGRAM CENTER ISLAND AND SECOND DISPENSER INSTALLATION WITH BULK SYRUP TANK HOOKUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 coke coke coke orange diet sprite...

Page 24: ...lamp 4 111353000 145 Oeitker Clamp 2 9 770403000 3 8 x 3 8 Barb Splice 1 309852000 170 Oeitker Clamp 4 CONN NBR Part No DESCRIPTION QTY 10 770621000 3 8 x 1 4 x 1 4 Barb Tee 1 309852000 170 Oeitker Cl...

Page 25: ...IN WATER SYSTEM SURGE TANK AIR CO2 OR NITROGEN GAS PRESSURE see applicable Figure 3 4 5 or 6 NOTE The plain water surge tank must be completely drained before proceeding to check and if necessary pres...

Page 26: ...s paragraph Servicing Water In let Strainer Screen before servicing liquid check valve 2 Disconnect pressure switch see Figure 13 from liquid check valve assembly outlet then remove check valve from w...

Page 27: ...r Pressure Booster system water tank and the water system surge tank must be completely drained and make sure they are properly pressurized with commercially dry air CO2 or nitrogen gas pressure befor...

Page 28: ...right clockwise for higher pressure or to the left counterclockwise for lower pressure 11 Repeat step 10 preceding and adjust until proper pump CUT OUT occurs 12 Install pressure switch cover and secu...

Page 29: ...ual for water filters replacement instructions SANITIZING SYRUP SYSTEMS The syrup systems should be sanitized every 90 days using Chlor Tergent Oakite Products Inc or equivalent sanitizer Refer to man...

Page 30: ...from empty syrup tank then remove tank 2 Place full syrup tank in position then connect CO2 disconnect and syrup disconnect to full syrup tank SYRUP FLAVOR CHANGE Sanitize applicable syrup system as i...

Page 31: ...ave Service Technician replace inoperative moto D Water pump pressure switch inoperative D Have Service Technician replace inoperative pressure switch E Thermal overload switch inoperative E Have Serv...

Page 32: ...erage Control Panel Assembly H Check for water leak in plain water lines leading to equipment connected to Beverage Control Panel Assembly WATER INLET PRESSURE GAUGE READS TOO LOW A Water inlet shutof...

Page 33: ...air filter is clogged C Replace air compressor air filter D Air tank lid not properly installed D Properly install lid on air tank E Leak in air system lines and or regulators E Check for leak in air...

Page 34: ...0713 33 FIGURE 1 WIRING DIAGRAM CARBONATOR FIGURE 2 WIRING DIAGRAM OPTIONAL WATER PRESSURE BOOSTER SYSTEM...

Page 35: ...34 0713 FIGURE 3 INSTRUCTIONS FOR CRIMPING TUBE CLAMPS...

Page 36: ...0713 35 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 19 20 21 22 23 24 25 26 27 13 13 13 15 13 15 15 15 27 FIGURE 17 BEVERAGE CONTROL PANEL ASS Y...

Page 37: ...375 I D By 21 Long from Water Manifold Ass y to Water Manifold 2 Carbonator 13 320940 Self Drilling Screw Hex Washer HD No 10 16 By 5 8 Long Item No Part No Name 14 1300 Washer 229 I D By 049CS 15 311...

Page 38: ...see Figure 5 5 3 0145 Manifold and Bracket Ass y CO2 see Figure 5 8 4 178025 100 Tapered Gasket White 5 311732 Connector Swivel 7 16 20 6 315499 Cap 7 16 7 398022 400 Machine Screw SL RD HD Stainless...

Page 39: ...ss y 1 183300 001 Manifold 1 Port 2 183295 100 Body 3 183298 Retainer Spring 4 183296 Ball 5 183297 Spring 6 183294 Quad Ring 145 I D By 070CS FIGURE 20 CO2 CHECK VALVE ASS Y P N 183301 001 1 2 3 4 5...

Page 40: ...3009 007 Retainer Seat 5 183008 O Ring 489 I D By 070 CS 6 183006 Spring Poppet 7 183007 000 Filter Sleeve 8 130147 Diaphram Assembly Item No Part No Name 9 183021 Spring Retainer 10 183010 Gasket Baf...

Page 41: ...By 070 CS 7 315499 Cap FIGURE 23 CHECK VALVE AND MANIFOLD ASS Y P N 183302 100 1 2 3 4 5 6 7 4 Item No Part No Name 0145 CO2 Manifold and Bracket Ass y 1 314886 Manifold 2 314887 044 Bracket Manifold...

Page 42: ...41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 1 1 1 11 13 23 26 32 29 FIGURE 25 LARGE RESERVE CARBO...

Page 43: ...ontrol 230 VAC 50 HZ Export 22 395098 Strain Relief 23 309947 Cord Motor to Control Box 24 342134 Strain Relief 25 317277 Service Cord Item No Part No Name 26 200498 003 Hex Nut Keps No 8 32 27 312578...

Page 44: ...ve FIGURE 27 WATER OUTLET VALVE ASS Y P N 0193 1 2 3 4 5 6 7 8 4 6 6 6 Item No Part No Name 300915 Water Pressure Booster Kit Ass y Domestic 0515 Water Pressure Booster Kit Ass y Export 1 300984 Water...

Page 45: ...P AND MOTOR ASS Y 1 2 3 4 5 6 7 8 9 Item No Part No Name 1 111417 Air Tank 2 1111418 011 Compressor Air 3 183068 Elbow Fitting 1 4 NPT 4 188950 Rubber Feet 5 041602 Machine Screws SL Fil HD Stainless...

Page 46: ...y see Figure 5 6 2 183285 Gauge 160 PSI 3 183267 Gauge 1800 PSI 4 183061 Fitting 1 4 NPT By 7 16 20 5 183334 Fitting 1 4 NPT By 7 16 20 6 183317 Bracket Regulator 7 183040 Machine Screw Phil Fil HD N...

Page 47: ...ER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34 28 6200 D FAX 33 1 34 28 6201 GERMANY D CARL LE...

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