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CORE

Outdoor

Power

CHT

410

Hedge

Trimmer

Troubleshooting/Service

Guide

Servicing

Dealers

/

Technicians

1
2
3
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Summary of Contents for CHT 410

Page 1: ...CORE Outdoor Power CHT 410 Hedge Trimmer Troubleshooting Service Guide Servicing Dealers Technicians ...

Page 2: ...urned the person responsible for accepting the product back can greatly assist the service technician by asking a few questions Some suggested questions are written below Is it a satisfaction guarantee return Is the product itself not functioning correctly If so please describe Is the charger not charging the Power Cell Is the Power Cell not functioning properly ...

Page 3: ...11 12 Controller Motor Page 16 Pages 9 10 Product doesn t run at all Motor See Pages 9 10 Controller Grip Handle Power Cell Page 16 Page 15 Product Runs Intermittently Motor See Pages 9 10 Controller Power Cell Page 16 Charger Lights don t function Charger See Pages 4 6 Power Cell Pages 4 6 Power Cell does not charge Or does not run product Power Cell See Pages 4 6 Charger Pages 4 6 ...

Page 4: ...to Charger to test Charger If problem persists Charger is defective and should be replaced If plugging in known functional Power Cell changes lights then returned Power Cell is bad and should be replaced Power Cell will not run Product Defective Power Cell Defective Charger Plug Power Cell into a known functional Product If problem persists Power Cell is defective and should be replaced If known f...

Page 5: ...Charging Fully Charged Red Green Red Red Basic Power Cell and Charger Operation CRC 6500 Rapid Charger ...

Page 6: ...Red Green Basic Power Cell and Charger Operation CSC 6500 Standard Charger Charging Fully Charged ...

Page 7: ...CHT 410 Hedge Trimmer Assembly Disassembly Guide ...

Page 8: ... 0 2500 0 6250 0 1960 17 1 GEAR PINION 18 1 GEAR CAM 19 1 FELT WIPER 20 1 GASKET GEARBOX 21 7 SCREW MACH PH TORX SS 8 32 X 500 BLADES 22 4 SCREW MACH PH TORX BO 10 32 X 1 000 CLAMP 23 3 SCREW MACH FH TORX BO 8 32 X 250 24 2 SCREW MACH FH TORX BO 1 4 20 X 625 TOP SPRT 25 5 SCREW PLASTITE PH TORX ZPS 8 X 750 MTR HSG 26 2 SCREW PLASTITE FH TORX BO 10 X 750 HANDLE 27 2 SCREW PLASTITE FH TORX BO 10 X 6...

Page 9: ...sconnect phase and hall wires from motor 3 Visual 4 Remove Cover Plate 5 Visual 6 Remove Felt Wiper 7 Now Remove Blades and Gears 8 Disconnect from Hedge Trimmer Clamp and exchange Tools Required Electric Drill Torque Bits T20 T25 T15 Needle Nose Pliers Motor Disassembly ...

Page 10: ...Hardware Required 4 SCREW MACH PH TORX BO 10 32 X 1 000 CLAMP 4 NUT HEX ZPS NYLOC 10 32 1 2 3 4 1 Attach Phase and Hall wires to the motor As Shown in Pic 1 3 2 Tighten down clamp with four 10 32 x 1 000 screws Motor Gear box assembly Clamp Shaft and Grip Handle assembly Motor Assembly ...

Page 11: ... gears spin freely and blades are following both CAMS leave gear so cam is to the extreme left or right to Leave the smallest gap possible in slots pic 8 7 Add grease to back corners pic 9 8 Place second Wear Washer pic 9 Hardware Required 2 Wear Washers 2 Blades 2 blade supports top bottom 2 20x 625 Flathead Machine Screws Cam Gear Motor gear box assembly Grease Tools Required Brush Allen Wrench ...

Page 12: ...BOTTOM SUPPORT BAR pic 2 4 Apply 248 Loctite to the threads of seven 8 32 X 500 Pan Head Torx Machine Screws and fasten the support bar pics 2 3 5 Add Felt wiper pic 4 6 Assemble the Cover Plate to the Gear box with 6 Plastite Pan Head Torx ZPS 4 x 625 screws pic 5 1 2 3 4 5 Gear Blade Assembly ...

Page 13: ...10 X 750 Flat Head Torx Plastite Screws on the MOTOR Side install two 10 X 625 Flat Head Torx Plastite Screws on the BLADE side 2 Place BLUNT as shown in pic 2 and install three 8 32 X 250 Flat Head Torx Machine Screws Large Gap Small Gap 1 2 Assist Handle Blunt Assembly ...

Page 14: ...s using a T20 bit 2 Disconnect the wire connector on the controller leading to the grip handle 3 Dis assemble the grip handle using a T18 torque bit on the little screws and a T25 on the clamps Power Housing Grip Handle Disassembly ...

Page 15: ...ost as shown in picture 2 with the spring pre loaded 3 Place the Trigger down on it s post with the spring preloaded as shown in picture 3 4 Route wire back to Power Housing and plug wire connector back into Controller HARDWARE AND PARTS REQUIRED RIGHT SIDE OF RH GRIP B 2 SHAFT CLAMPS 2 10 32 5 16 NUT 1 10 32 BOLT 1 10 32 5 8 BOLT 4 RIGHT HAND GRIP SCREW TRIGGER TRIGGER SPRING TOOLS 2 ELECTRIC SCR...

Page 16: ...Housing as shown in Picture 2 Make sure Wires are clear of Power Housing Areas that may lead to pinching 3 Place Power Sleeve into Power Housing and lower opposite Power Housing on as shown in picture 3 Make sure Controller Wires and Power Sleeve are all aligned in there respective slots 4 Bolt the housings together starting with the 1 bolts in the front four locations and finishing with the remai...

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