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Page 10

 WARNING:

  to reduce the risk of 

serious injury to persons using this 
equipment, all equipment MUST be 
secured (bolted and tightened) to a 
solid, level surface, using all of the 
anchoring holes provided, to stabilize 
and eliminate rocking or tipping over. 
Shim any mounting surface that does 
not rest thoroughly on the floor using 
flat washers, DO NOT force the foot 
to contact the ground with anchors. 
 
Fasteners must have a minimum of 500 lbs. tensile capacity, be a bolt of grade 2 or better and be installed per 
the bolt manufacturer’s specifications. 
 
Due to the wide variety of flooring on which equipment may be anchored or installed and differences in 
applicable local building codes, Core Health & Fitness is not responsible for any damage to the flooring that 
may result due to anchoring or installing equipment to the floor and for compliance with local building codes. 
Only licensed contractors or certified installers should be used to insure proper anchoring, installation, and 
compliance with local building code.

TOOLS

•  Metric Allen Key Set
•  Loctite Blue

1

•  Torque Wrench

•  Metric Open-Ended Wrench Set
•  Large Adjustable Crescent Wrench

THREAD LOCKER APPLICATION:  

Clean all threads and holes, apply no more than 3-4 drops per bolt.

Fig. 12

 Thru Holes

Fig. 13

 Blind Holes

PACKAGING REMOVAL:

Unit is heavy and requires two people for assembly.
Carefully remove all packaging materials that wrap the equipment.  
DO NOT USE A KNIFE OR BOX CUTTER AS YOU MAY DAMAGE THE EQUIPMENT. 

At this time remove any sub-components from the pallet and set aside for later assembly. Once all packaging 
has been removed, lay all parts out in a clean open area to prepare for assembly. Should any component not 
be present or if you have any operational questions, please refer to 

SUPPORT & SERVICE

After assembly, a complete visual inspection, and test of the features and functions of the assembled unit must 
be made prior to use.

Unless otherwise noted Loctite 242/243 or equivalent thread locker must be used on all threaded fasteners. (Do not use thread locker when a Nyloc nut 
is used.)

ASSEMBLY

 Metric Steel Bolts Torque Specifications

Bolt Size

Thread Pitch

Torque, N-m (lbs-ft)

6mm

1.25

10 to13.5 (8 to10)

8mm

1.25

25.5 to 28.5 (19 to 21)

10mm

1.75

55.5 to 58 (41 to 43)

12mm

1.25

61 to 65 (45 to 48)

•  Torque all hardware to values as specified above, unless noted otherwise.
•  See procedure of this manual for fastener sizing information; for reference only.

Note: All torque values are in N-m unless otherwise stated.

Table 1

Summary of Contents for 9-ABR-3636-60

Page 1: ...OWNER S MANUAL CORE HEALTH FITNESS ALPHA BAG RACKS...

Page 2: ...NSTRUCTIONS 2 PRODUCT SPECIFICATIONS 4 IMPORTANT LABEL LOCATIONS 8 ASSEMBLY 10 TOOLS 10 ASSEMBLY COMPONENTS 11 ONE SIDED CORNER CONFIGURATIONS 13 9 EXTENSION CONFIGURATIONS 17 MAINTENANCE 21 TOOLS 21...

Page 3: ...odes or regulations www access board gov ada 2 This equipment is designed for use in a commercial gymnasium or health club To ensure the proper use of the equipment in a safe manner all users of the e...

Page 4: ...ving 8 Do not over exert yourself during exercise Stop exercising if you feel pain or tightness in your chest become short of breath or feel faint If you feel pain or experience any abnormal symptoms...

Page 5: ...R 1812 XX Pictured SKU ABR 1812 XX Desc ALPHA BAG RACK 9x18 12 BAG Overall Weight Footprint Installed Height 1680 lbs 762 kg 9 10 x 22 4 300 cm x 680 cm 8 11 271 cm Recreational Area Min Recreational...

Page 6: ...ictured SKU ABR 1820 XX Desc ALPHA BAG RACK 9x18 20 BAG Overall Weight Footprint Installed Height 1880 lbs 853 kg 12 8 x 22 4 386 cm x 680 cm 8 11 271 cm Recreational Area Min Recreational Ceiling Min...

Page 7: ...tured SKU ABR 3624 XX Desc ALPHA BAG RACK 9x36 24 BAG Overall Weight Footprint Installed Height 2895 lbs 1313 kg 12 8 x 40 4 386 cm x 1229 cm 8 11 271 cm Recreational Area Min Recreational Ceiling Min...

Page 8: ...cm 8 11 271 cm Recreational Area Min Recreational Ceiling Min 22 8 x 50 4 691 cm x 1534 cm 9 0 274 cm Serial Label Fig 10 ABR 3636 XX Pictured SKU ABR 3636 XX Desc ALPHA BAG RACK 9x36 36 BAG Overall...

Page 9: ...ners maintain the integrity and placement of these stickers If you find any stickers missing or damaged the replacement numbers are shown on the support site and following pages See Support and Servic...

Page 10: ...Page 9 81 00005 THROWDOWN VERTICAL LOGO 731 0517 STICKER WARNING BOLT DOWN Notice images are not to scale...

Page 11: ...EAD LOCKER APPLICATION Clean all threads and holes apply no more than 3 4 drops per bolt Fig 12 Thru Holes Fig 13 Blind Holes PACKAGING REMOVAL Unit is heavy and requires two people for assembly Caref...

Page 12: ...Page 11 ASSEMBLY COMPONENTS Fig 14 T Connector Fig 15 One Sided Corner Fig 16 Bag Hangar Fig 17 9 Extension Fig 18 Upright Weldment Fig 19 9 Beam Fig 20 Beam Support Fig 21 18 Tube...

Page 13: ...0375 NUT BOLT ALTERNATIVE BOLT HEX M24 X 150 31 00377 WASHER M24 WASHER M12 31 00267 31 00373 31 00305 BOLT HEX M12 X 90 BOLT HEX M12 X 140 NUT NYLON LOCK M12 31 00268 31 00376 NUT NYLON LOCK M24 Fig...

Page 14: ...1808 XX Shown Units in this configuration ABR 1808 XX Components Upright Weldment x4 One Sided Corner Connector x4 18 Tube x2 9 Beam Assembly x4 Beam Support x2 ABR 3616 XX Components Upright Weldmen...

Page 15: ...d wrenches and the supplied hardware Repeat this step three more times for a total of four one sided corner connector upright weldment assemblies 3 Units with T connectors do the same and have two T c...

Page 16: ...octite 242 to the bottom of the bolt b Install the swivel including the antirotation bracket using an 8mm allen key and an adjustable wrench ensure that the bearing is sandwiched between the two washe...

Page 17: ...Page 16 8 Units with external bag hangars secure them to the 9 beam assemblies Fig 30...

Page 18: ...2 9 Beam Assembly x4 Beam Support x2 ABR 1816 XX Components Upright Weldment x4 T Connector x4 9 Extension x2 18 Tube x2 9 Beam Assembly x4 Beam Support x2 Bag Hangar x4 ABR 1820 XX Components Upright...

Page 19: ...ngar x8 ABR 3636 XX Components Upright Weldment x6 T Connector x6 9 Extension x2 18 Tube x4 9 Beam Assembly x8 Beam Support x4 Bag Hangar x16 Procedure 1 Place the upright weldments in their install l...

Page 20: ...ubes and the supplied hardware Fig 33 4 Units with 6 upright weldments connect the two assemblies built in Step 2 using four of the 18 tubes the additional two upright weldment assemblies and the supp...

Page 21: ...ng an 8mm allen key and an adjustable wrench ensure that the bearing is sandwiched between the two washers c Repeat this step as necessary NOTE Apply low torque to the bolt but DO NOT OVER TIGHTEN If...

Page 22: ...ed at regular intervals per the preventative maintenance schedule provided in this manual Cleaning Keeping your Strength units clean is an important component of preventative maintenance and the overa...

Page 23: ...an only be maintained when the equipment is regularly examined for damage and wear and repaired It is the sole responsibility of the owner of this equipment to ensure that regular maintenance is perfo...

Page 24: ...ts Orders or any Customer Service needs please contact us by phone email or through our 24 hour support site PHONE EMAIL SUPPORT AVAILABLE MONDAY FRIDAY 6AM 5PM PST 4400 NE 77th Avenue Suite 250 Vanco...

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Page 28: ...ed Star Trac the Star Trac logo and StairMaster are registered trademarks of Core Health Fitness LLC Schwinn and Nautilus are registered trademarks of Nautilus Inc used under license to Core Health Fi...

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