SANDOLAB TP
Operation Manual
July 2018
Revision 1.2
Page 1: ...SANDOLAB TP Operation Manual July 2018 Revision 1 2...
Page 2: ...Modify an existing dyeing program 15 4 Import Export programs 17 5 Run a dyeing program 19 6 To pause quit the dyeing program is being performed 21 7 To skip step at the program which is being perfor...
Page 3: ...3 A Introduction of Machine 1 Outlook...
Page 4: ...4 2 Operation Panel...
Page 5: ...utton is pressed POWER START After main breaker is switched on you must press this button to start the machine and the lamp will be glowing at the same time INCHED This pushbutton is used for rotating...
Page 6: ...6 B HMI Touch Panel 1 Outlook...
Page 7: ...of PLC HMI Date Time Rotating speed Current temperature Rotary On Off Blower On Off Enter Menu Start Program Back to Home page To import export the dyeing program through USB flash driver Select a la...
Page 8: ...8 Password Verification Set Date Time The Import Export function has been protected by password The Skip step function has been protected by password Set field for Date Time setting...
Page 9: ...bled Skip Password Unlocked Locked Locked It is allowing user to specify the password and Skip step function will be protected by password Unlocked The password function is disabled Click here to spec...
Page 10: ...0 0 2 100 2 30 10 3 40 4 0 0 a Step 1 Target Temperature 60 C Gradient 3 C min Holding Time 0min b Step 2 Target Temperature 100 C Gradient 2 C min Holding Time 30min Dose Alarm 10 min c Step 3 Targe...
Page 11: ...ding Time 30min Dose Alarm 10 min a Click the Target Temp column of Step 2 input 100 then click Enter to confirm inputted data b Click the Gradient column of Step 2 input 2 0 then click Enter to confi...
Page 12: ...0min a Click the Target Temp column of Step 3 input 40 then click Enter to confirm inputted data b Click the Gradient column of Step 3 input 4 0 then click Enter to confirm inputted data If you input...
Page 13: ...13 Complete Editing Click YES button The content of step 1 will be displayed once you complete the edit for dyeing program 1 Click YES to save program...
Page 14: ...urve chart Click Curve Chart button to preview the curve chart of the dyeing program you selected In Program Edit page Preview the curve chart Back to Edit page Preview the curve chart Tap on this are...
Page 15: ...arm 10 min Newly Step 2 Target Temperature 80 Gradient 1 min Holding Time 40min Dose Alarm 5 min In Program Edit page Modify the step 2 a Click the Target Temp column of Step 2 input 80 then click Ent...
Page 16: ...e column of Step 2 input 40 then click Enter to confirm inputted data d Click the Dosing Time column of Step 2 input 5 then click Enter to confirm inputted data Complete Modification Click YES button...
Page 17: ...ormatted as FAT32 Export Path H HMI HMI 000 EX H disk is the USB Device Export File Name recipe csv It can be opened by Microsoft EXCEL Main menu Program Import Export Plug in a USB device to HMI clic...
Page 18: ...0 EX H disk is the USB Device Export File Name recipe csv It can be opened by Microsoft EXCEL Main menu Program Import Export Plug in a USB device to HMI click IMPORT EXPORT button with password input...
Page 19: ...be dyed for this round Click START to run a dyeing program Select a dyeing program to be run EX Program 1 is being selected Input Volume of inside beaker Input Speed of rotating Press YES to start ru...
Page 20: ...of this dyeing program and rotation speed Tap on this block it will toggle display between lapsed time and remained time Click Up and Down button to adjust the rotation speed speed range 1 60 R P M T...
Page 21: ...rogram Click PAUSE button QUIT and START button will be displayed for next selection Click START button the dyeing program will be continued with interruption Press PAUSE to stop running the dyeing pr...
Page 22: ...rogram Click Quit button the system will display YES and Cancel icon for your option If click YES this dyeing program will be terminated and back to home page otherwise it will back to last page Press...
Page 23: ...being performed Dyeing Program is being performed You can only select the next step to be skipped Once you tap on this step the system will display YES and Cancel icon for your option Select step Ski...
Page 24: ...24 After skip The next step content will be displayed...
Page 25: ...st the E 21 10 E 22 60 settings in accordance with the need for large volume beaker Over Temp Alarm 1 Please check the SSR whether keep ON continuously 2 Please check the cooling blower whether runnin...
Page 26: ...or inserter set assembly male if malfunction 2 Please replace Rotating connector inner race assembly female if malfunction 3 Please replace temperature sensor if malfunction The cooling blower is not...
Page 27: ...second then turn on the power again After the dyeing program is completed please don t open the beaker lid directly As we know it will create pressure inside the beaker while rising temperature For s...
Page 28: ...E Specification Power consumption 5KW Rotation speed 60 R P M Power frequency 50Hz 60Hz Dimension 670 710 750mm W D H Power source 220V single phase Net weight Approximate 135kgs Power current 21A 22...
Page 29: ...perature sensor cable The cable is fixed on the drum is much reliable than other brands Intelligent design for chemical dosing lid easy to operate and easy check whether the chemical has added To avoi...
Page 30: ...30 G Wiring Diagram...
Page 31: ...cess Operation 1 tt d3 Display DC BUS Voltage U d4 Display output voltage E d5 Display frequency commands of PID P d6 Display PID feedback after multiplying by Gain b d0 0 05 User Defined Coefficient...
Page 32: ...Acceleration Stall Prevention during Deceleration d0 1 16 S Curve in Acceleration d0 to d7 d0 1 17 S Curve in Deceleration d0 to d7 d0 1 18 Jog Decelerating Time d 0 0 Jog Decelerating Time Determined...
Page 33: ...keypad STOP disabled d3 by RS 485 communication interface keypad STOP enabled d4 by RS 485 communication interface keypad STOP disabled d0 d1 2 02 Stop Method d0 Ramp Stop d1 Coast Stop d0 2 03 PWM C...
Page 34: ...Function Parameters 4 00 Potentiometer Bias Frequency d 0 0 to d 100 0 d0 0 d20 4 01 Potentiometer Bias Polarity d0 Positive Bias d1 Negative Bias d0 4 02 Potentiometer Frequency Gain d1 to d200 d100...
Page 35: ...wn frequency command mode d0 Up down frequency by acceleration deceleration time d1 Up frequency according to constant speed down frequency according to deceleration time d2 Up frequency according to...
Page 36: ...5 14 Time Duration Step 5 d0 to d65500 Sec d0 5 15 Time Duration Step 6 d0 to d65500 Sec d0 5 16 Time Duration Step 7 d0 to d65500 Sec d0 Group 6 Protection Parameters 6 00 Over Voltage Stall Prevent...
Page 37: ...0 d85 7 01 Motor No Load Current d0 to d90 d50 7 02 Torque Compensation d0 to d10 d01 7 03 Slip Compensation d0 0 to d10 0 d0 0 Group 8 Special Parameters 8 00 DC Braking Voltage Level d0 to d30 d0 8...
Page 38: ...Deceleration d2 8 16 Dynamic Braking Voltage d350 to d450V d380 8 17 DC Braking Lower Bound Limit d0 0 to d400 Hz d0 0 Group 9 Communication Parameters 9 00 Communication Address d1 to d254 d1 9 01 T...
Page 39: ...rt Select the Import tab software will search recipe csv from root of USB flash driver to be imported Program number Program name Program details which containing Target TEMP Gradient Holding time and...
Page 40: ...of dyeing programs to USB flash driver and save as recipe csv Insert Delete a step data Please make a request to Copower if you need this software Click tab to focus on the content Press Insert key to...
