background image

S1

S2

HEX

DEC

0

0

0

1

16

1

2

32

2

3

48

3

4

64

4

5

80

5

6

96

6

7

112

7

8

128

8

9

144

9

A

160

10

B

176

11

C

192

12

D

208

13

E

224

14

F

240

15

PIN

SIGNAL

1

TX+

2

TX-

3

RX+

6

RX-

S2

S1

Axis A

J7

Axis B

Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

Tel: 781-828-8090 

Fax: 781-828-6547 

Tech Support: E-mail: [email protected], Web: 

http://www.copleycontrols.com

 

Page 5 of 32

RoHS

Xenus 

PLUS

 

2-Axis

 

EtherCAT

800-1782

J8: E

ther

CAT PORTS

RJ-45 receptacles,

 

8 position, 4 contact

IN

OUT

J8

L/A

RUN
L/A

ERR

ETHERCAT CONNECTIONS

Dual RJ-45 sockets accept standard Ethernet cables. The IN port connects to a master, or to the OUT port of a device that is ‘up

-

stream’, between the 800-1782 and the master. The OUT port connects to ‘downstream’ nodes. If 800-1782 is the last node on a 

network, only the IN port is used. No terminator is required on the OUT port.

ETHERCAT LEDS (ON RJ-45 CONNECTORS)

L/A

 

A green LED indicates the state of the EtherCAT network:

 

LED 

Link 

Activity 

Condition

 

ON 

Yes 

No 

Port Open

 

Flickering 

Yes 

Yes 

Port Open with activity

 

Off 

No 

(N/A) 

Port Closed

RUN

  Green: Shows the state of the ESM (EtherCAT State Machine)

 

Off 

=  Init

 

Blinking 

=  Pre-operational

 

Single-flash  =  Safe-operational

 

On 

=  Operational

ERR 

Red: Shows errors such as watchdog timeouts and unsolicited 

state changes in the XE2 due to local errors. 

Off  

=  EtherCAT communications are working correctly

 

Blinking 

=  Invalid configuration, general configuration error

 

Single Flash  =  Local error, slave has changed EtherCAT state autonomously

 

Double Flash =  PDO or EtherCAT watchdog timeout,

 

 

or an application watchdog timeout has occurred

EtherCAT A

DDRESS (STATION ALIAS)

In an EtherCAT network, slaves are automatically assigned addresses based on 

their position in the bus. But when the device must have a positive identification that is 

independent of cabling, a Station Alias is needed. In the 800-1782, this is provided by two 

16-position rotary switches with hexadecimal encoding. These can set the address of the 

drive from 0x01~0xFF (1~255 decimal). The chart shows the decimal values of the hex 

settings of each switch.

Example 1: Find the switch settings for decimal address 107:

1) Find the highest number under S1 that is less than 107 and set S1 to the hex value in 

the same row: 96 < 107 and 112 > 107, so S1 = 96 = Hex 6

2) Subtract 96 from the desired address to get the decimal value of switch S2 and set S2 

to the Hex value in the same row: S2 = (107 - 96) = 11 = Hex B

EtherCAT 

Address Switch 

Decimal values

CME2 -> Amplifier -> Network Configuration

AXIS LEDS

A bi-color LED gives the state of each axis. Colors do not alternate, and can be solid ON or blinking. When mul

-

tiple conditions occur, only the top-most condition will be displayed. 

When that condition is cleared the next one below will shown. 

1) Red/Blinking 

=  Latching fault.  Operation will not resume until drive is Reset.

 

2) Red/Solid 

=  Transient fault condition. Drive will resume operation when

 

  

  the condition causing the fault is removed. 

3) Green/Double-Blinking  =  STO circuit active, drive outputs are Safe-Torque-Off

 

4) Green/Slow-Blinking 

=  Drive OK but NOT-enabled.  Will run when enabled.

 

5) Green/Fast-Blinking 

=  Positive or Negative limit switch active. 

 

  

  Drive will only move in direction not inhibited by limit switch. 

7) Green/Solid 

=  Drive OK and enabled. Will run in response to 

 

  

  reference inputs or EtherCAT commands.

Latching Faults
Default 

Optional (programmable)

 

•  Short circuit (Internal or external) 

•  Over-voltage

 

•  Drive over-temperature 

•  Under-voltage

 

•  Motor over-temperature 

•  Motor Phasing Error

 

•  Feedback Error 

•  Command Input Fault

 

•  Following Error 

Summary of Contents for Xenus PLUS

Page 1: ...SSB Motor Incremental Resolver NSK JSG Motor Incremental Absolute Resolver Safe Torque Off STO SIL 3 Category 3 PL d I O Digital 20 inputs 5 outputs IN16 19 dedicated to NSK robot limit switches I O A...

Page 2: ...dc VH 45 mV typ IN6 9 Opto isolated single ended 15 30 Vdc compatible bi polar group of 4 with common return Rated impulse 800 V Vin LO 6 0 Vdc Vin HI 10 0 Vdc Input current 3 6 mA 24 Vdc typical IN16...

Page 3: ...off until IGBT temperature is below threshold Short circuits Motors Output to output output to ground output to HV internal PWM bridge faults Regen Regen to ground Regen to HV I2 T Current limiting Pr...

Page 4: ...oad Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 4 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 THIS PAGE L...

Page 5: ...signed addresses based on their position in the bus But when the device must have a positive identification that is independent of cabling a Station Alias is needed In the 800 1782 this is provided by...

Page 6: ...00 enter this line from a terminal s r0x90 115200 enter Then change the Baud rate in the computer controller to the new number and communicate at that rate Additional information can be found in the A...

Page 7: ...ontrol the on off state of the PWM outputs SAFE TORQUE OFF STO STO BYPASS MUTING In order for the PWM outputs of the 800 1782 to be activated current must be flowing through all of the opto couplers t...

Page 8: ...l Curr Vel Duty 50 50 No Function no connection IN2 12 IN3 13 IN4 14 IN5 15 PULSE PULSE DIRECTION DIRECTION CD Count Down CU Count Up IN2 12 IN3 13 IN4 14 IN5 15 CU CD IN4 14 IN5 15 CU Count Up CD Cou...

Page 9: ...quad A B X signals with programmable resolution These signals can then be fed back to an external motion controller that closes the position or velocity loops As an input the port can take quad A B s...

Page 10: ...tp www copleycontrols com Page 10 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 SINGLE ENDED DIFFERENTIAL DIGITAL INPUTS IN2 5 12 15 These inputs have all the programmable functions of the GP inputs...

Page 11: ...e analog inputs OPTO ISOLATED DIGITAL INPUTS GENERAL PURPOSE These inputs have all the programmable functions of the GP inputs plus opto isolation There are four inputs with a common terminal Groundin...

Page 12: ...1k 1k 1k 1k 7 604 IN17 8 604 IN18 9 604 IN19 18 22 23 15 24 16 25 4X 453 6VISO ISOGND Note 6VISO and ISOGND are from an internally generated non regulated and isolated power supply 13 14 Copley Contr...

Page 13: ...CAT 800 1782 OUTPUTS OPTO ISOLATED OUTPUTS OUT1 3 30 Vdc max 24V typical Zener clamping diodes across outputs allow driving of resistive inductive R L loads without external flyback diodes BRAKE OUTPU...

Page 14: ...pleycontrols com Web http www copleycontrols com Page 14 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 RESOLVER SIGNALS AND PINS JSG MOTOR FEEDBACK CONNECTIONS JSG MOTOR INCREMENTAL ABSOLUTE VR RESOL...

Page 15: ...copleycontrols com Web http www copleycontrols com Page 15 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 JSG MOTOR PHASE CONNECTIONS The drive output is a three phase PWM inverter that converts the D...

Page 16: ...NSK VR Incremental Resolver 2 13 1 6 11 Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com...

Page 17: ...copleycontrols com Web http www copleycontrols com Page 17 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 SSB MOTOR PHASES AND TEMP SENSOR CONNECTIONS SSB MOTOR PHASE CONNECTIONS The drive output is a...

Page 18: ...k 5 1V IN7 3 4 99k 5 1V IN8 4 4 99k 5 1V IN9 5 24V 100p 10k 10k 74HC14 PullUp 5V PullDown 0V INx 5V 33nF 4 99k 10k 74HC14 INx 5V 5V 24V Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090...

Page 19: ...INPUTS WITH PROGRAMMABLE PULL UP DOWN 12V 100 pF 2 5V MAX3096 MAX3096 IN2 4 12 14 J12 Control 100 pF 1k IN3 5 13 15 10k 5V 1k 10k 5V 100p 10k 10k 74HC14 PullUp 5V PullDown 0V INx 5V 33nF 4 99k 10k 74H...

Page 20: ...24 Vdc Vdc J9 OUTn 20 400 min 36V ASSR 1218 24V Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontr...

Page 21: ...ive output current is zero Servo drive is disabled PWM outputs are off Inactive Brake is not holding motor shaft i e the Brake is Inactive Motor can move Current flows in coil of brake CME2 I O Line S...

Page 22: ...Gnd 24 Vdc Axis A Brake Axis B Brake 800 1782 C B A C B A Motor 3 ph Note Motor windings A B and C must be connected externally Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781...

Page 23: ...A F G J3 J4 J5 2 3 1 24V Brake B 4 5 24V Brake A Gnd 24 Vdc Axis A Brake Axis B Brake 800 1782 C B A C B A Motor 3 ph Note Motor windings A B and C must be connected externally Copley Controls 20 Dan...

Page 24: ...J1 J2 J3 J4 J5 J6 WARNING Hazardous voltages exist on connections to J1 J2 J3 J4 when power is applied and for up to 30 seconds after power is removed ISOLATED CIRCUIT J6 SAFETY STO J6 CABLE CONNECTO...

Page 25: ...PI PIN SIGNAL PIN SIGNAL PIN SIGNAL 1 Frame Gnd 10 Rslvr Abs B Note 2 19 Rslvr Inc B 2 n c Note 3 11 Rslvr Abs C Note 2 20 Rslvr Inc C 3 n c 12 n c 21 n c 4 n c 13 n c 22 n c 5 Signal Gnd 14 n c 23 Rs...

Page 26: ...otor by earthing the frame or by grounding conductors in the motor cables that connect to J3 1 J4 1 These cables should be of the same gauge as the other motor phase cables For CE compliance and opera...

Page 27: ...Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 27 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 POWER REGEN BRAKE CONNECTIONS Notes 1 Shielded cab...

Page 28: ...rent to earth ground until the safety device fuse or circuit breakers disconnects the drive from the mains This connection ensures that the heatplate of the drive remains at earth potential and elimin...

Page 29: ...om Web http www copleycontrols com Page 29 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 THERMALS Thermal data for convection cooling with no heatsink assumes a vertical mounting of the drive on a th...

Page 30: ...a heatsink and mounting hardware for field installation of a standard heatsink onto Xenus Plus 800 1782 model servo drive To order an 800 1782 drive with heatsink fitted at the factory add H to the n...

Page 31: ...N W V U 24 24 W V U RGN RGN L3 L2 L1 I O A AMP B L A L A RUN ERR 5 56 141 2 5 77 146 6 8 94 227 9 24 234 7 8 86 225 0 31 7 9 21 5 2 0 24 6 1 4 76 121 8 86 225 9 24 234 7 2 41 61 1 I O J9 NETWORK Dev I...

Page 32: ...NC 10 1 J8 EtherCAT network cable 10 ft 3 m XE2 NC 01 1 EtherCAT network cable 1 ft 0 3 m Note 1 For RoHS compliance append RN01 0000 to the Wago part numbers listed above HEATSINK KIT FOR FIELD INSTA...

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