Copley Controls Xenus PLUS Page 22 Manual Download

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Shield

RESOLVER

INCREMENTAL

NSK VR

Inc B

Inc A

Inc C

Inc Common

J10

J11

Rslvr Inc B

Rslvr Inc A

Rslvr Inc C

Rslvr Ref(+)

TEMP

SENSOR

Signal Gnd

Motemp

Mot C

Mot B

Mot A

F.G.

+24V

Brake B

+24V

Brake A

Gnd

24 Vdc

Axis A

Brake

Axis B

Brake

800-1782

C+

B+

A+

C-

B-

A-

Motor

3 ph.

Note: Motor windings

A-, B-, and C- must be

connected externally.

Copley Controls, 20 Dan Road, Canton, MA 02021, USA

Tel: 781-828-8090

Fax: 781-828-6547

Tech Support: E-mail: [email protected], Web:

http://www.copleycontrols.com

Page 22 of 32

RoHS

Xenus

PLUS

2-Axis

EtherCAT

800-1782

CONNECTIONS FOR NSK SSB MOTOR

NOTES:

1) CE symbols indicate connections required for CE compliance.

Summary of Contents for Xenus PLUS

Page 1: ...SSB Motor Incremental Resolver NSK JSG Motor Incremental Absolute Resolver Safe Torque Off STO SIL 3 Category 3 PL d I O Digital 20 inputs 5 outputs IN16 19 dedicated to NSK robot limit switches I O A...

Page 2: ...dc VH 45 mV typ IN6 9 Opto isolated single ended 15 30 Vdc compatible bi polar group of 4 with common return Rated impulse 800 V Vin LO 6 0 Vdc Vin HI 10 0 Vdc Input current 3 6 mA 24 Vdc typical IN16...

Page 3: ...off until IGBT temperature is below threshold Short circuits Motors Output to output output to ground output to HV internal PWM bridge faults Regen Regen to ground Regen to HV I2 T Current limiting Pr...

Page 4: ...oad Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 4 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 THIS PAGE L...

Page 5: ...signed addresses based on their position in the bus But when the device must have a positive identification that is independent of cabling a Station Alias is needed In the 800 1782 this is provided by...

Page 6: ...00 enter this line from a terminal s r0x90 115200 enter Then change the Baud rate in the computer controller to the new number and communicate at that rate Additional information can be found in the A...

Page 7: ...ontrol the on off state of the PWM outputs SAFE TORQUE OFF STO STO BYPASS MUTING In order for the PWM outputs of the 800 1782 to be activated current must be flowing through all of the opto couplers t...

Page 8: ...l Curr Vel Duty 50 50 No Function no connection IN2 12 IN3 13 IN4 14 IN5 15 PULSE PULSE DIRECTION DIRECTION CD Count Down CU Count Up IN2 12 IN3 13 IN4 14 IN5 15 CU CD IN4 14 IN5 15 CU Count Up CD Cou...

Page 9: ...quad A B X signals with programmable resolution These signals can then be fed back to an external motion controller that closes the position or velocity loops As an input the port can take quad A B s...

Page 10: ...tp www copleycontrols com Page 10 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 SINGLE ENDED DIFFERENTIAL DIGITAL INPUTS IN2 5 12 15 These inputs have all the programmable functions of the GP inputs...

Page 11: ...e analog inputs OPTO ISOLATED DIGITAL INPUTS GENERAL PURPOSE These inputs have all the programmable functions of the GP inputs plus opto isolation There are four inputs with a common terminal Groundin...

Page 12: ...1k 1k 1k 1k 7 604 IN17 8 604 IN18 9 604 IN19 18 22 23 15 24 16 25 4X 453 6VISO ISOGND Note 6VISO and ISOGND are from an internally generated non regulated and isolated power supply 13 14 Copley Contr...

Page 13: ...CAT 800 1782 OUTPUTS OPTO ISOLATED OUTPUTS OUT1 3 30 Vdc max 24V typical Zener clamping diodes across outputs allow driving of resistive inductive R L loads without external flyback diodes BRAKE OUTPU...

Page 14: ...pleycontrols com Web http www copleycontrols com Page 14 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 RESOLVER SIGNALS AND PINS JSG MOTOR FEEDBACK CONNECTIONS JSG MOTOR INCREMENTAL ABSOLUTE VR RESOL...

Page 15: ...copleycontrols com Web http www copleycontrols com Page 15 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 JSG MOTOR PHASE CONNECTIONS The drive output is a three phase PWM inverter that converts the D...

Page 16: ...NSK VR Incremental Resolver 2 13 1 6 11 Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com...

Page 17: ...copleycontrols com Web http www copleycontrols com Page 17 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 SSB MOTOR PHASES AND TEMP SENSOR CONNECTIONS SSB MOTOR PHASE CONNECTIONS The drive output is a...

Page 18: ...k 5 1V IN7 3 4 99k 5 1V IN8 4 4 99k 5 1V IN9 5 24V 100p 10k 10k 74HC14 PullUp 5V PullDown 0V INx 5V 33nF 4 99k 10k 74HC14 INx 5V 5V 24V Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090...

Page 19: ...INPUTS WITH PROGRAMMABLE PULL UP DOWN 12V 100 pF 2 5V MAX3096 MAX3096 IN2 4 12 14 J12 Control 100 pF 1k IN3 5 13 15 10k 5V 1k 10k 5V 100p 10k 10k 74HC14 PullUp 5V PullDown 0V INx 5V 33nF 4 99k 10k 74H...

Page 20: ...24 Vdc Vdc J9 OUTn 20 400 min 36V ASSR 1218 24V Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontr...

Page 21: ...ive output current is zero Servo drive is disabled PWM outputs are off Inactive Brake is not holding motor shaft i e the Brake is Inactive Motor can move Current flows in coil of brake CME2 I O Line S...

Page 22: ...Gnd 24 Vdc Axis A Brake Axis B Brake 800 1782 C B A C B A Motor 3 ph Note Motor windings A B and C must be connected externally Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781...

Page 23: ...A F G J3 J4 J5 2 3 1 24V Brake B 4 5 24V Brake A Gnd 24 Vdc Axis A Brake Axis B Brake 800 1782 C B A C B A Motor 3 ph Note Motor windings A B and C must be connected externally Copley Controls 20 Dan...

Page 24: ...J1 J2 J3 J4 J5 J6 WARNING Hazardous voltages exist on connections to J1 J2 J3 J4 when power is applied and for up to 30 seconds after power is removed ISOLATED CIRCUIT J6 SAFETY STO J6 CABLE CONNECTO...

Page 25: ...PI PIN SIGNAL PIN SIGNAL PIN SIGNAL 1 Frame Gnd 10 Rslvr Abs B Note 2 19 Rslvr Inc B 2 n c Note 3 11 Rslvr Abs C Note 2 20 Rslvr Inc C 3 n c 12 n c 21 n c 4 n c 13 n c 22 n c 5 Signal Gnd 14 n c 23 Rs...

Page 26: ...otor by earthing the frame or by grounding conductors in the motor cables that connect to J3 1 J4 1 These cables should be of the same gauge as the other motor phase cables For CE compliance and opera...

Page 27: ...Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 27 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 POWER REGEN BRAKE CONNECTIONS Notes 1 Shielded cab...

Page 28: ...rent to earth ground until the safety device fuse or circuit breakers disconnects the drive from the mains This connection ensures that the heatplate of the drive remains at earth potential and elimin...

Page 29: ...om Web http www copleycontrols com Page 29 of 32 RoHS Xenus PLUS 2 Axis EtherCAT 800 1782 THERMALS Thermal data for convection cooling with no heatsink assumes a vertical mounting of the drive on a th...

Page 30: ...a heatsink and mounting hardware for field installation of a standard heatsink onto Xenus Plus 800 1782 model servo drive To order an 800 1782 drive with heatsink fitted at the factory add H to the n...

Page 31: ...N W V U 24 24 W V U RGN RGN L3 L2 L1 I O A AMP B L A L A RUN ERR 5 56 141 2 5 77 146 6 8 94 227 9 24 234 7 8 86 225 0 31 7 9 21 5 2 0 24 6 1 4 76 121 8 86 225 9 24 234 7 2 41 61 1 I O J9 NETWORK Dev I...

Page 32: ...NC 10 1 J8 EtherCAT network cable 10 ft 3 m XE2 NC 01 1 EtherCAT network cable 1 ft 0 3 m Note 1 For RoHS compliance append RN01 0000 to the Wago part numbers listed above HEATSINK KIT FOR FIELD INSTA...

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