Copley Controls Xenus Plus XEL Series Manual Download Page 5

S1

S2

Hex

Dec

0

0

0

1

16

1

2

32

2

3

48

3

4

64

4

5

80

5

6

96

6

7

112

7

8

128

8

9

144

9

A

160

10

B

176

11

C

192

12

D

208

13

E

224

14

F

240

15

Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

Tel: 781-828-8090 

Fax: 781-828-6547 

Tech Support: E-mail: [email protected], Web: 

http://www.copleycontrols.com

 

Page 5 of 28

Xenus

 

Plus

EtherCAT

RoHS

XEL

Pin

SIGNAL

6

RX-

3

RX+

2

TX-

1

TX+

J7: E

therCAT PoRTS

RJ-45 receptacles,

 

8 position, 4 contact

ETHERCAT CoMMUniCATionS

EtherCAT is the open, real-time Ethernet network developed by Beckhoff based on the widely used 100BASE-TX cabling system. EtherCAT enables high-

speed control of multiple axes while maintaining tight synchronization of clocks in the nodes. Data protocol is CAN

 

application layer over EtherCAT (CoE) 

based on DSP-402 for motion control devices. More information on EtherCAT can be found on this web-site: 

http://ethercat.org/default.htm

ETHERCAT ConnECTionS

Dual RJ-45 sockets accept standard Ethernet cables. The IN port connects to a master, or to the OUT port of a device that is ‘upstream’, between the 

Xenus and the master. The OUT port connects to ‘downstream’ nodes. If Xenus is the last node on a network, only the IN port is used. No terminator is 

required on the OUT port.

STAT LED

A bi-color LED (nET) indicates the status of the EtherCAT state machine and occurrence of errors. 

Green and red colors alternate: Green = RUN, Red = ERROR

RUn (green)   

 

ERRoR (red) 

Off 

=  INITIALIZATION 

Off   

=   No error

 

Blinking 

=  PRE-OPERATIONAL 

Blinking 

=  Invalid configuration (note 1)

 

Single Flash  =  SAFE-oPERATionAL 

Single Flash 

=  Local error (note 2) 

on 

=  oPERATionAL 

Double Flash 

=  Watchdog timeout (note 3)

notes:
1) A change of state commanded by the master is not possible or is illegal 

2) This indicates that the slave has initiated a change of state by itself in response to an error 

3) The EtherCAT watchdog timer has timed-out

ETHERCAT LINk & ACTIVITy LEDS (ON J7)

These LEDs show the state of the physical link and activity on the link
A green LED indicates the state of the EtherCAT network:
LED 

Link Activity 

Condition 

ON 

yes 

No 

Port Open

 

Flickering 

yes 

yes 

Port Open with activity

 

off 

no 

(n/A) 

Port Closed

J6: RS-232 PORT

RJ-12 receptacle,

 

6 position, 4 contact

1

6

AMP

STAT

1

8

1

8

in (A)

oUT (B)

Link

 

(green)

Link

 

(green)

ACT 

(yellow)

ACT 

(yellow)

EtherCAT 

Device iD Switch 

Decimal values 

---->

EtherCAT D

EVICE ID

In an EtherCAT network, slaves are automatically assigned fixed addresses based on 

their position on the bus. But when the device must have a positive identification that 

is independent of cabling, a Device iD is needed. in the XEL, this is provided by two 

16-position rotary switches with hexadecimal encoding. These can set the Device iD of 

the drive from 0x01~0xFF (1~255 decimal). The chart shows the decimal values of the 

hex settings of each switch.
Example 1: Find the switch settings for decimal Device iD 107:
1) Find the highest number under S1 that is less than 107 and set S1 to the hex value in 

the same row: 

96 < 107 and 112 > 107, so S1 = 96 = Hex 6

2) Subtract 96 from the desired Device iD to get the decimal value of switch S2 and set 

S2 to the Hex value in the same row: 

S2 = (107 - 96) = 11 = Hex B

S1

S2

AMP LED

A bi-color LED gives the state of the drive. Colors do not alternate, and can be solid on or blinking. When mul-

tiple conditions occur, only the top-most condition will be displayed. 

When that condition is cleared the next one below will shown. 

1) Red/Blinking 

=  Latching fault.  operation will not resume until drive is Reset. 

2) Red/Solid 

=  Transient fault condition. Drive will resume operation when 

   

  the condition causing the fault is removed. 

3) Green/Double-Blinking  =  Torque Off circuit active, drive outputs are Torque Off

 

4) Green/Slow-Blinking 

=  Drive Ok but NOT-enabled.  Will run when enabled.

 

5) Green/Fast-Blinking 

=  Positive or Negative limit switch active. 

 

   

  Drive will only move in direction not inhibited by limit switch. 

7) Green/Solid 

=  Drive Ok and enabled. Will run in response to 

 

   

  reference inputs or EtherCAT commands.

Latching Faults
Default 

optional (programmable) 

•  Short circuit (Internal or external) 

•  Over-voltage

 

•  Drive over-temperature 

•  Under-voltage

 

•  Motor over-temperature 

•  Motor Phasing Error

 

•  Feedback Error 

•  Command Input Fault

 

•  Following Error 

Summary of Contents for Xenus Plus XEL Series

Page 1: ...ack option Control Modes Cyclic Synchronous Position Velocity Torque CSP CSV CST Profile Position Velocity Torque Interpolated Position Homing Camming Gearing Indexer Command Interface CAN application...

Page 2: ...14 Digital opto isolated single ended 15 30 Vdc compatible bi polar 2 groups of 4 with common return for each group Rated impulse 800 V Vin LO 6 0 Vdc Vin HI 10 0 Vdc Input current 3 6 mA 24 Vdc typic...

Page 3: ...ompatibility EMC Part 6 1 Generic Standards Immunity for residential Commercial and Light industrial Environments In accordance with EC Directive 2006 95 EC Low Voltage Directive IEC 61010 1 2001 Safe...

Page 4: ...ttp www copleycontrols com Page 4 of 28 Xenus Plus EtherCAT RoHS XEL Chassis Grounding For CE compliance and machine safety an electrically conductive grounding tab is provided This connects to the he...

Page 5: ...te of the EtherCAT network LED Link Activity Condition ON Yes No Port Open Flickering Yes Yes Port Open with activity Off No N A Port Closed J6 RS 232 PORT RJ 12 receptacle 6 position 4 contact 1 6 AM...

Page 6: ...thereafter Sending a break character will reset the Baud rate to 9 600 Additional information can be found in the ASCII Programmers Guide on the Copley website http www copleycontrols com Motion pdf A...

Page 7: ...control core will be able to control the on off state of the PWM outputs functional diagram In order for the PWM outputs of the XEL to be activated current must be flowing through both opto couplers...

Page 8: ...from devices with active pull up and pull down to take advantage of the high speed inputs Single ended PWM Direction Single ended 50 PWM differential 50 PWM differential PWM Direction Single ended pul...

Page 9: ...ce loading on the feedback cable that could occur if the motor encoder had to drive two differential inputs in parallel each with it s own 121 ohm terminating resistor Secondary Encoder Input Input Ou...

Page 10: ...or A B Quad encoder inputs for Position or Camming modes differential single ended 12 Vdc max 12 Vdc max NON ISOLATED digital INPUTS Inputs IN1 2 15 are 24V tolerant These are high speed types with pu...

Page 11: ...a controller A second input AIN2 is programmable for other functions The ratio of drive output current or velocity vs reference input voltage is programmable opto isolated digital INPUTS These inputs...

Page 12: ...is for driving PLC inputs that are opto isolated and connected to 24 Vdc The diode prevents conduction from 24 Vdc through the 1 k resistor to 5 Vdc in the drive This could turn the PLC input on givi...

Page 13: ...in the format used by incremental encoders with analog outputs or with ServoTube motors Encoder Xenus Plus FG Frame Ground J10 MAX3097 Enc A 121 A 13 12 1 MAX3097 Enc B 121 B 11 10 MAX3097 Enc Index 1...

Page 14: ...s similar to SSI in the use of clock and data signals but which also supports analog sin cos channels from the same encoder The number of position data bits is programmable as is the use of sin cos ch...

Page 15: ...10K 10K Hall W 5V 4 Hall A Hall B Hall C 17 6 16 5 25 26 digitAl HALL SIGNALS Hall signals are single ended signals that provide absolute feedback within one electrical cycle of the motor There are t...

Page 16: ...that also need the motor feedback encoder signals because these now come from J8 the Control connector In addition to eliminating Y cabling where the motor feedback cable has to split to connect to bo...

Page 17: ...se Optional J3 REGEN REGEN Frame Ground U V W 1 4 5 2 3 4 3 2 1 Mot U Mot V Mot W Frame Ground J4 J1 J2 J8 24V BRAKE RTN Signal Ground Aout OUT2 OUT1 OUT3 HS L3 L2 L1 BRAKE Required for Drive Operatio...

Page 18: ...NECTED TO MAINS POWER Fuse Fuse Earth Fuse Fuse Optional J3 REGEN REGEN Frame Ground U V W 1 4 5 2 3 4 3 2 1 Mot U Mot V Mot W Frame Ground J4 J1 J2 J8 24V BRAKE RTN Signal Ground Aout OUT2 OUT1 OUT3...

Page 19: ...S POWER Fuse Fuse Earth Fuse Fuse Optional J3 REGEN REGEN Frame Ground U V W 1 4 5 2 3 4 3 2 1 Mot U Mot V Mot W Frame Ground J4 J1 J2 J8 24V BRAKE RTN Signal Ground Aout OUT2 OUT1 OUT3 HS L3 L2 L1 BR...

Page 20: ...30 18 R Shielded cable required for CE compliance J3 Cable Connector Wago 51111279 or 721 605 000 044 RN01 0000 Euro style 5 0 mm pluggable male terminal block Cable AWG 12 600 V recommended for XEL 2...

Page 21: ...781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 21 of 28 Xenus Plus EtherCAT RoHS XEL Quad A B Sin Cos Encoder Pin Signal Pin Signal 1 F...

Page 22: ...R and XEL 230 40 R models AWG 14 600V for XEL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 Euro style 5 0 mm pluggable female terminal block C...

Page 23: ...1 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 23 of 28 Xenus Plus EtherCAT RoHS XEL Resolver Pin Signal Pin Signal 1 Frame Gnd 6 LED 2 E...

Page 24: ...ectrical noise Because of their smaller wire gauge these should not be used as part of a safety ground system Motor cases can be safety grounded either at the motor by earthing the frame or by a groun...

Page 25: ...nnects the drive from the mains This connection ensures that the heatplate of the drive remains at earth potential and eliminating a shock hazard that could occur of the chassis were allowed to float...

Page 26: ...wo protective sheets blue on one side and clear on the other Both must be removed when the interface pad is installed STEPS TO INSTALL 1 Remove the blue protective sheet from one side of the pad and p...

Page 27: ...7 6 5 4 3 2 1 Standard Heatsink Low Profile Heatsink w fan Low Profile Heatsink or no Heatsink w fan Standard Heatsink w fan 5 1 2 3 4 No Heatsink Mains 240 Vac Continuous Output Current Adc Ambient...

Page 28: ...ink thermal material 4 Heatsink hardware Regeneration Resistors Optional XTL RA 03 Regeneration resistor assembly for XEL 230 18 30 W XTL RA 04 Regeneration resistor assembly for XEL 230 36 XEL 230 40...

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