Cooper Form 5 DC NOVA, Install And Operation Instructions, Page: 1 / 56

Printed in USA
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Information . . . . . . . . . . . . . . . . . . . . . . . . 3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ANSI Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Quality Standards . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Acceptance and Initial Inspection . . . . . . . . . . . . . . 3
Handling and Storage . . . . . . . . . . . . . . . . . . . . . . . 3
Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . 3
Control Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Initializing the Control . . . . . . . . . . . . . . . . . . . . . . . 4
Form 5 Control Description . . . . . . . . . . . . . . . . . . 5
Recloser Interface (RIF) Module . . . . . . . . . . . . . . 6
Central Processing Unit (CPU) Module . . . . . . . . . 6
Discrete Interface (DIF) Module . . . . . . . . . . . . . . . 6
Power Supply Module . . . . . . . . . . . . . . . . . . . . . . . 6
Form 5 Control Operator Panel . . . . . . . . . . . . . . . 7
Battery Test Procedure . . . . . . . . . . . . . . . . . . . . . . 14
Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Auxiliary Power for Accessories . . . . . . . . . . . . . . 20
Recloser Interface (RIF) Module Configuration . . 20
Form 5 Universal Device Protection (UDP)
Control
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Form 5 DC NOVA Control . . . . . . . . . . . . . . . . . . . 22
Discrete Interface (DIF) Accessory . . . . . . . . . . . . 23
Customer Connection Information . . . . . . . . . . . . . 23
Standard and UDP DIF Module 1 Inputs . . . . . . . . 26
Standard and UDP DIF Module 1 Outputs . . . . . . . 28
Standard and UDP Module 2 Inputs . . . . . . . . . . . . 29
Standard and UDP Module 2 Outputs . . . . . . . . . . 30
Input Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . 32
Initial Programming Prior to Installation . . . . . . . . . 32
Control / Recloser Compatibility . . . . . . . . . . . . . . . 32
Control Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Mounting the Control . . . . . . . . . . . . . . . . . . . . . . . 33
Grounding the Control . . . . . . . . . . . . . . . . . . . . . . 34
Customer Connections for AC Power . . . . . . . . . . . 38
Customer Connections for Metering . . . . . . . . . . . . 38
Before Placing Control and Recloser into Service . 42
Testing and Troubleshooting . . . . . . . . . . . . . . . . 43
Testing an Installed Control . . . . . . . . . . . . . . . . . . 43
Testing with Type MET Tester . . . . . . . . . . . . . . . . 43
Closing the Recloser During Testing . . . . . . . . . . . 44
Form 5 Control Default Test Procedure . . . . . . . . 47
Remove the Control from Service . . . . . . . . . . . . . 55
Return the Control to Service . . . . . . . . . . . . . . . . 55
Additional Information . . . . . . . . . . . . . . . . . . . . . . 56
1
Service Information
Reclosers
Kyle
®
Form 5, Form 5 UDP, Form 5 DC NOVA
Microprocessor-Based Recloser Controls
Installation and Operation Instructions
S280-79-10
November 2001 • Supersedes 1/01
Figure 1.
Kyle
®
Form 5/UDP microprocessor-based recloser control.
99001KM
Contents
Applicable to serial numbers above 3000 or beginning with CP57.