Cooper Crouse-Hinds Pro AFP Series Instruction Manual Download Page 1

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DOCUMENT

1331

REVISION

October 15, 2019

Instruction Manual

Pro AFP Series LED

Inset Runway Guard Light

FAA Type L-852G

8-inch aluminum optical housing with

ductile iron support ring

Cooper Lighting Solutions
Airport Lighting Products
1200 Kennedy Road
Windsor, CT 06095

For Parts or Technical Service Call (860) 683-4300

Summary of Contents for Crouse-Hinds Pro AFP Series

Page 1: ...nset Runway Guard Light FAA Type L 852G 8 inch aluminum optical housing with ductile iron support ring Cooper Lighting Solutions Airport Lighting Products 1200 Kennedy Road Windsor CT 06095 Copyright...

Page 2: ...n Bolt Torque 10 9 2 Heico Lock Installation Guidlines 10 10 Maintenance 11 10 1 Cleanliness and Workmanship 11 10 2 Maintenance Program 12 10 3 Cleaning the Lenses 13 10 4 Replacing the LED Modeule 1...

Page 3: ...DOCUMENT 1331 REV A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L 852G 2 2 Revisions Revision Issue Reissue Letter Number Description Checked Approved A A219 XXX Initial Issue...

Page 4: ...nty information f EXCEPT FOR THE EXPRESS WARRANTY SET FORTH ABOVE SELLER PROVIDES PRODUCTS AS IS AND MAKES NO OTHER REPRESENTATIONS OR WARRANTIES EXPRESS OR IMPLIED STATUTORY OR OTHERWISE REGARDING TH...

Page 5: ...azard or unsafe practice will result in severe injury or death WARNING WARNING The hazard or unsafe practice could result in severe injury or death CAUTION CAUTION The hazard or unsafe practice could...

Page 6: ...ed Test Equipment and Tools There is a wide variety of tools and equipment needed to safely and correctly perform airfield lighting equipment installation and maintenance In addition to the obvious to...

Page 7: ...tactile click impulse when torque value attained with an accuracy of 4 to fit a 9 16 or 14 mm socket for drive size of the socket to tighten the fixture base plate 3 8 16 UNC hex bolts to 336 in lbs...

Page 8: ...The fibers are usually made of carbon filled rubber and the strap is bound with a stainless steel clasp or plate They a usually used in conjunction with an ESD table mat on the workbench or a special...

Page 9: ...tional and flashes on off in unison within a hold bar It is weatherproof and will endure roll over loads without damage The light fixture consists of a ductile iron support ring and a removable alumin...

Page 10: ...ll isolations transformers are 6 6 ampere secondary models Verify that the mounting flange on the light base is clean and the O ring optional on deep cans is coated with Dow Corning FS 1292 grease and...

Page 11: ...as installation tools Check torque and re torque all bolts within 2 weeks of initial installation Maintain all bolts by checking and re torqueing per FAA specifications If any lubricants or thread lo...

Page 12: ...n each bolt working clockwise from bolt 1 at the full final torque 10 Maintenance The preferred method of maintaining these lights is to periodically and systematically replace the units and return th...

Page 13: ...ally per Section 10 3 The weather and the location of the units will dictate the regularity and type of cleaning 10 2 2 Inset light hold down bolts should be checked for proper torque per section 9 1...

Page 14: ...e should be taken to avoid excessive contact between the solvent and the lens seal Remove all remaining solvent from lens and lens seal A gentle air blast may be used It is good practice to inspect fo...

Page 15: ...or your light unit Every time the unit is opened the O ring must be closely examined and replaced if necessary Any O ring that is stretched torn has permanent set or some other defect which would prev...

Page 16: ...from the optical housing Remove the lens retaining bracket and discard the lens retaining gasket Firmly push the lens boot assembly from the outside of the optical housing discard the old lens and bo...

Page 17: ...Section 9 1 10 8 Power Supply Bluetooth Board Replacement Refer to Table 1 to determine the appropriate Bluetooth Board replacement for your light unit REMOVE and SECURE power to the light unit Separa...

Page 18: ...different components of the light unit Follow the steps in Section 10 4 to open the fixture Verify all the wires are not pinched or damaged and that the wire insulation is intact Verify the input AC...

Page 19: ...noise coming from the isolation transformer may indicate a failed power supply or LED module It is also an indicator of dangerous voltage on the primary and secondary sides of the transformer NOTICE...

Page 20: ...sistance 10 9 3 Power Supply Replacement CAUTION CAUTION Power supply is hot when light unit is energized and remains hot for a short time after light unit is turned off Refer to Table 1 to determine...

Page 21: ...described in Section 10 10 Connect the light unit lead from the isolation transformer Clean the mounting flange area of the light base Secure the light to the base per Section 9 1 10 9 4 Resetting a...

Page 22: ...n replaced A tire valve style pressure fitting is located on the underside of the inner cover Pressurize the light unit to 20 psi using a regulated controlled air source then place it in a tub of wate...

Page 23: ...ENS RETAINING 1 19 21101 GASKET LENS RETAINING 1 20 21296 BOOT LENS 1 21 21764 MEDIUMPOCKET SUPPORT RING WITH PINS AR 22 K3326992 LEAD ASSEMBLY 1 23 21180 GASKET SUPPORT RING AR 24 21757 1 COVER BOTTO...

Page 24: ...DOCUMENT 1331 REV A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L 852G 23 Figure 3 Part Layout...

Page 25: ...DOCUMENT 1331 REV A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L 852G 24 Figure 4 19999 Installation Lifting Tool TCL Fixture Shown...

Page 26: ...DOCUMENT 1331 REV A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L 852G 25 Figure 5 WIRING DIAGRAM...

Page 27: ...UMBER 852GAP1 YN YF XX X Table 2 FIXTURE IDENTIFICATION WATTAGE AND RECOMMENDED TRANSFORMER SIZE TY PE EA TON PA R T N U M B ER POW ER SU PPLY J2 0 3 JU M PER SETTIN G W A TTA GE R EC OM M EN D ED TR...

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