9706 Rev A_Instructions, Ballast Replacement.doc
Ballast Replacement Instructions
Monaco 6000A, 6000N, 6002A, 6002N
WARNING!
TURN OFF ALL POWER TO FIXTURE BEFORE
REPLACING THE BALLAST ASSEMBLY.
DO NOT OVERTIGHTEN CAPTIVE SCREWS ON OUTER
LENS! SET POWER DRIVERS TO LOWEST SETTING.
THIS IS IMPORTANT TO AVOID PART DAMAGE.
ORDER BALLAST WITH THE DESIRED WATTAGE AND
VOLTAGE AS SPECIFIED ON BALLAST BOX LABEL.
IN THIS PROCEDURE, YOU WILL REMOVE THE OLD
BALLAST AND ATTACH A REPLACEMENT.
MATERIAL LIST
QTY
Ballast Replacement Assembly
1
Submersible Wire Nuts
6
Plastic Strain Relief
1
Return address label
1
BALLAST REPLACEMENT PROCEDURE
1) Loosen trim ring/lens assembly by loosening the four
socket head cap screws.
2) Pry trim ring/lens assembly off housing by inserting a
flat head screwdriver in side slots and turning.
3) Remove trim ring/lens assembly.
4) Lift sealed lamp assembly from housing.
5) Disconnect ballast wires from incoming power by
removing wire nut connections in housing wiring
box. (Discard wire nuts. New water-tight water nuts,
provided, must be used for reconnection).
6) Disconnect ground wire from ballast to incoming
power.
7) Disconnect ballast wire strain relief from the side of
in-ground housing.
8) Lift ballast assembly out of housing.
9) Cut plastic tie wrap attaching the green, blue, and
white wires coming out of the ballast box.
10) Cut through black mesh and wires that lead from
ballast assembly to lamp assembly, about 2” above
the ballast box.
11) On lamp assembly, trim black mesh so that it is 1”
shorter than the wires inside it.
12) Strip green, blue, and white wires on lamp assembly
to ½”.
13) Unpack Ballast Replacement Kit.
NOTE
: USE THE SAME BOX TO SEND THE FAILED
BALLAST BACK TO LUMIERE FOR FAILURE
ANALYSIS. ALL RETURNS MUST BE AUTHORIZED
BY YOUR PROJECT COORDINATOR IN DENVER.
14) Insert mesh covered lamp wires downward through
handle of potted ballast assembly and slide plastic
strain relief over wires and mesh and tighten down on
mesh and wire about 2 inches from end.
15) Connect the three SHORT color coded wires (green,
blue, and white) from the new ballast replacement
assembly to lamp assembly as follows: Twist
stranded wires slightly
Insert wires together into new sealant wire nuts (provided)
Hold wires firmly and twist connector onto wires
NOTE: Do not twist wire nuts too hard
NOTE: Do not reuse wire nuts
16) Reconnect ballast to incoming power using new
sealant wire nuts (provided).
17) Reassemble fixture in the reverse order of
disassembly. Refer to Instruction Sheet #9704 –
Ballast and Lamp Module Installation Instructions.
18) Reattach trim ring/lens assembly by aligning four
socket head cap screws on trim ring with the four
threaded holes on housing, and tighten. DO NOT
OVERTIGHTEN CAPTIVE SCREWS ON OUTER
LENS! SET POWER DRIVERS TO LOWEST
SETTING. THIS IS IMPORTANT TO AVOID
PART DAMAGE.
USE THREE SEALANT WIRE NUTS TO
CONNECT LAMP WIRES TO BALLAST
INSTALL
PLASTIC STRAIN
RELIEF BELOW
HANDLE.
ROUTE MESH
COVERED LAMP
WIRES DOWN
THROUGH
HANDLE
