Controls C4-100 Product Manual Download

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CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

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TABLE OF CONTENTS

CONTROL PANEL SETTINGS…….

………………………………………………………………………….……………….…………...

PRIOR TO STARTING ENGINE
MANUAL OPERATION SETTINGS OVERVIEW
AUTO OPERATION SETTINGS OVERVIEW

OPERATION SETTINGS

………....…

……………………………………….………………………………………….……………….....

MANUAL OPERATION SPECIFICS
AUTOMATIC OPERATION SPECIFICS
PANEL SLEEP MODE

MODULE CONNECTORS

………………………………………………………..……………………………………….………………………

CONNECTOR WIRE IDENTIFICATION

ENGINE ALARMS, CODES AND MESSAGES

……………………………………………………………………………......…..

ENGINE ECU ALARMS/DE-RATE/SHUT DOWNS
PANEL ALARM ANNUNCIATION AND CODE READER
PANEL INDICATION LAMPS
ACTIVE AND STORED ENGINE ECU CODES

CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS

………………………………………….………………

CONTROL PANEL SPECIFIC SAFETY ALARMS

CONTROL PANEL ANALOG AND DIGITAL INPUTS

………………………………………………………………………

CONTROL PANEL RELAY OUTPUTS

…………………………………………………………………..……………………….....…

MENU SYSTEM

……………………………………………………………………………………………..…………………………………….……

MENU ACCESS, EXIT AND NAVIGATION

MENUS TO VIEW INFORMATION

MENUS TO CONFIGURE MODULE SETTINGS

EMISSIONS MONITORING

…………………………………………………………………………………………………….……………….

EMISSIONS INFORMATION
REGENERATION
STANDARD REGENERATION
SERVICE LEVEL REGENERATION
REGEN INHIBIT

Summary of Contents for C4-100

Page 1: ...ber C4 100 Revision 2 0 ______________________________________________________________________________________________________________________________________ Copyright Controls Inc P O Box 368 Sharon Center OH 44274 Phone 330 239 4345 Fax 330 239 2845 www controlsinc com ...

Page 2: ...INE ALARMS CODES AND MESSAGES 7 ENGINE ECU ALARMS DE RATE SHUT DOWNS PANEL ALARM ANNUNCIATION AND CODE READER PANEL INDICATION LAMPS ACTIVE AND STORED ENGINE ECU CODES CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS 9 CONTROL PANEL SPECIFIC SAFETY ALARMS CONTROL PANEL ANALOG AND DIGITAL INPUTS 10 CONTROL PANEL RELAY OUTPUTS 13 MENU SYSTEM 15 MENU ACCESS EXIT AND NAVIGATION MENUS TO VIEW INFORMATION M...

Page 3: ...ear Engine speed adjusted between selected min and max speeds Floats Floats Close Floats Open Target Engine speed adjusted to maintain selected level or pressure Pressure On Pressure Off Pressure Single Speed Single operating speed with warm up and cool down Yes Pressure On Pressure Off Pressure Linear Engine speed adjusted between selected min and max speeds Yes Pressure On Pressure Off Pressure ...

Page 4: ... 100 rpm sec Throttle Curve Selection Multistate Speed 1 Selection Multistate Speed 2 Selection Multistate Speed 3 Selection Multistate Speed 4 Selection Manual Throttle Options 1 Vernier Throttle Default Vernier throttle is standard up and down throttle between the minimum and maximum selections The ramp rate is the rate of acceleration in rpm s per second The control panel uses J1939 throttle al...

Page 5: ...d Throttle Heading Default Range Units Your Settings Min Control Speed 800 650 2750 RPM Max Control Speed 2400 650 2750 RPM 2 Manual Operation Multistate Throttle Throttle Configuration Settings Multistate Throttle Heading Default Range Units Your Settings Manual Throttle Operation Multistate Multistate 3 1 3 Speeds Speed 1 650 650 2750 RPM Speed 2 650 650 2750 RPM Speed 3 650 650 2750 RPM Multist...

Page 6: ...CONTROLS INCORPORATED C O N T R O L S Y S T E M S S O L U T I O N S 5 MODULE CONNECTORS Secondary Connector 23 Pin Primary Connector 14 Pin ...

Page 7: ...O 12 Battery Negative 6 Relay 1 Common 13 Analog 1 Input 7 J1939 High 14 Digital 1 Input Secondary Connector 23 Pin Pin Function Pin Function Pin Function 1 Relay 5 9 Relay 5 6 Common 16 Relay 6 2 Not Used 10 Not Used 17 DI 2 3 Not Used 11 Not Used 18 DI 3 4 Not Used 12 Not Used 19 DI 4 5 Not Used 13 DI 9 20 DI 5 6 Not Used 14 DI 8 21 DI 6 7 Not Used 15 Relay 7 22 DI 7 8 Relay 7 8 Common 23 Relay ...

Page 8: ...s or shuts down the engine when it is not operating within normal parameters This includes more common shut downs like high engine temperature and low oil pressure but can encompass a large range of parameters depending on the ECU Panel Alarm Annunciation and Code Reader This panel is configured to operate with standard J1939 engines where engine de rate and shutdowns are managed by the engine ECU...

Page 9: ...ility to check the engine ECU for all ACTIVE and STORED engine ECU codes These codes can be viewed via the Active Codes and Stored Codes menus In addition the control panel has its own Alarm Event Log menu that shows the last 16 engine ECU alarms as well as any control panel specific alarms Engine Fault Lamp Regen Inhibit Lamp Regen Active Lamp Engine Alarm Lamp DPF Lamp Pre Heat Lamp ...

Page 10: ...n Low Oil Press Pre Alarm 15 0 100 PSI Low Oil Press Alarm 10 0 100 PSI Oil Press Alarm Delay 5 0 01 1 40 Sec Temperature Check Off Off Always Run Low Temp Pre Alarm 0 0 300 Deg F Low Temp Alarm 0 0 300 Deg F High Temp Pre Alarm 220 150 300 Deg F High Temp Alarm 230 150 300 Deg F Temp Alarm Delay 0 05 0 01 1 40 Min Sec Battery Volts Check Off Off Always Run Lo Battery Pre Alarm 12 0 0 0 40 0 Volts...

Page 11: ...l Level 14 Pin 13 Digital 1 Normally Open Open Closed 14 Pin 14 Function None Message None Check Off Off Always Run Digital 2 Normally Open Open Closed 23 Pin 17 Function None Message None Check Off Off Always Run Digital 3 Normally Open Open Closed 23 Pin 18 Function None Message None Check Off Off Always Run Digital 4 Normally Open Open Closed 23 Pin 19 Function None Message None Check Off Off A...

Page 12: ...r ground must be common with battery negative 6 Oil Pressure bar Oil pressure in bar can be measured and displayed on the C3 module using a standard Stewart Warner scale sender of 10 ohms 180 ohms 240 0 bar and 33 10 bar Sender ground must be common with battery negative 7 Rheostat Speed control can be accomplished by connecting a 5 K potentiometer in series with the flex analog input Engine speed...

Page 13: ...en the parameter will be monitored for alarm conditions Run refers to when the engine is running Off disables the alarm conditions Always enables the alarm constantly regardless of engine state 2 Alarm Delay The time period after Sender Check Bypass that the parameter must be on the alarm condition before the alarm becomes latched ...

Page 14: ... Initial State On Off On Relay 3 Function None Polarity Positive Positive Invert Initial State Off Off On Relay 4 Function Crank Polarity Positive Positive Invert Initial State Off Off On Relays 5 to 8 available Available See Relay Functions below Relay Functions A total of four relays can be assigned for different uses depending on application a None Assign to none when not used b Start Warning R...

Page 15: ...rn Energizes an external audible alarm when an alarm condition is present Pressing the ENTER button will silence l Low Oil Press Alarm Relay closes if a low oil pressure shutdown is detected m Hi Coolant Temp Alarm Relay closes if a high engine temperature shutdown is detected n Overspeed Alarm Relay closes if an overspeed shutdown is detected o Over crank Alarm Relay closes if an over crank alarm...

Page 16: ...scroll menu options Press UP arrow button to enter menu Press DOWN arrow button to reverse Exit Menu System Hold MENU button and press ENTER button To Change a Setting Press ENTER button to bring up brackets Press UP arrow button and DOWN arrow button to change setting Press ENTER button to make selection brackets disappear Recycle key to the OFF position after changing a setting ...

Page 17: ...lt Codes View Scroll Stored Fault Codes Operation Event Log View Last 32 Events Start Stop Alarms Alarms Event Log View Last 32 ECU and Controller Alarms Engine Parameters View ECU Engine Information Load Torque Oil Temp etc Engine Identification Engine Model View Engine Serial View Module Information Control Unit Part View Control Unit Software Version View Controller Setup Input Configuration 1 ...

Page 18: ...state Speed 2 Selection Multistate Speed 3 Selection Multistate Speed 4 Selection 4 Engine Safety Configuration Sender Check Bypass Time Period Selection Fuel Level Check On Off Selection Low Fuel Level Pre Alarm Selection Low Fuel Level Alarm Selection Fuel Level Alarm Delay Time Selection Oil Pressure Check On Off Selection Low Oil Pressure Pre Alarm Selection Low Oil Pressure Alarm Selection Oi...

Page 19: ...rce Address TSC1 Address Engine Type Oil Fuel Transmit 7 Emissions Configuration TSC Regen Speed Selection Allow Service Regen Yes No Deere Only Regen Interlock On Off TSC Transmit Yes No stop TSC to engine during regen 8 Clutch Configuration 1 Engage Trip 1 Engage Speed 1 Engage Load 1 Engage Delay 1 Engage Interval 1 Release Trip 1 Release Speed 1 Release Load 1 Release Delay 1 Release Interval ...

Page 20: ...ation is broadcast from the engine ECU and is captured and displayed by the panel The panel includes an Emissions Parameters viewing menu that allows the operator to view the following emissions related information Heading Default Range DPF Soot Load View Only 0 200 DPF Ash Load View Only 0 200 Time Since Regeneration View Only of Hours Since Last Regeneration Regeneration Process Current Status A...

Page 21: ...CONTROLS INCORPORATED C O N T R O L S Y S T E M S S O L U T I O N S 20 ...

Page 22: ... Filter lamp will illuminate with the display message shown above The operator can press the ENTER button for Yes to allow the regeneration to initiate or the MENU button for No to delay the regeneration process to a later time Answering No only delays the regeneration process The regeneration lamp stays illuminated and regen request prompts continue as long as the engine ECU determines a regenera...

Page 23: ...ard Regeneration If the operator selects ENTER for yes the panel will show the RPM May Increase message and ask the operator to respond by pressing the MENU button for no or the ENTER button for yes This interlock question is asked to make sure the operator is aware that the engine ECU may increase engine speed per the regeneration requirements DPF Lamp Blinking ...

Page 24: ... Y S T E M S S O L U T I O N S 23 The regeneration active lamp illuminates during the regeneration process The DFP lamp stays illuminated until the engine ECU determines that a regeneration is no longer required Regen Active Lamp DPF Lamp ...

Page 25: ...s for inhibiting a regeneration process The first method is to answer No to the Regen Request message when it appears on the display The second method is to select Inhibit Regen in the Emissions Configuration Menu under Regen Options The two available settings are Auto and Inhibit Regen The Auto setting allows the engine ECU to initiate the regeneration process as it requires The Inhibit Regen set...

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