Controls C3-100-AS Product Manual Download Page 1

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Product Manual

Engine Display & Control

J1939 Engines

Part Number: C3-100-AS
Revision: 3.0

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Copyright

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Controls, Inc.

P.O. Box 368 • Sharon Center, OH 44274

Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com

Summary of Contents for C3-100-AS

Page 1: ...00 AS Revision 3 0 ______________________________________________________________________________________________________________________________________ Copyright Controls Inc P O Box 368 Sharon Cent...

Page 2: ...CTOR WIRE IDENTIFICATION PANNEL CONNECTOR 8 ENGINE ALARMS CODES AND MESSAGES 9 ENGINE ECU ALARMS DE RATE SHUT DOWNS PANEL ALARM ANNUNCIATION AND CODE READER PANEL INDICATION LAMPS ACTIVE AND STORED EN...

Page 3: ...lt Vernier throttle is standard up and down throttle between the minimum and maximum selections The ramp rate is the rate of acceleration in rpm s per second The control panel uses J1939 throttle also...

Page 4: ...e RUN position 2 Engine Stop Turn key to the OFF position 3 Engine Throttle Push the UP and DOWN arrow buttons Manual Throttle Control With the key in the RUN position the panel operates manually by p...

Page 5: ...tion Settings Auto Start Configuration Auto Start Time Delay Selection Default 0 10 Preheat Time Selection Default 0 00 Crank Time Selection Default 0 10 Rest Time Selection Default 0 10 Warm Up Speed...

Page 6: ...every ten seconds The engine ECU is also turned off Upon receiving a signal from a float or transducer the panel wakes up the display turns back on and normal operation commences Pushing any of the fo...

Page 7: ...CONTROLS INCORPORATED C O N T R O L S Y S T E M S S O L U T I O N S 6 MODULE CONNECTOR Primary Connector 14 Pin...

Page 8: ...Function 1 Relay 2 Fuel Run 8 J1939 Low 2 Relay 1 Pre Alarm 9 Relay 3 Common 3 Relay 3 Alarm 10 Key Auto Detect 4 Relay 2 4 Common 11 Battery Positive 5 Relay 4 Crank 12 Battery Negative 6 Relay 1 Com...

Page 9: ...Deutsch 21 pin HDP24 24 21PE 21 Pin Engine Harness Connector Pin Function B Battery Positive E Battery Negative G Key On Power D Crank Signal V J1939 High U J1939 Low J Alternator Excite L Analog Thr...

Page 10: ...de rates or shuts down the engine when it is not operating within normal parameters This includes more common shut downs like high engine temperature and low oil pressure but can encompass a large ra...

Page 11: ...odes The panel also provides the ability to check the engine ECU for all ACTIVE and STORED engine ECU codes These codes can be viewed via the Active Codes and Stored Codes menus In addition the contro...

Page 12: ...ss Pre Alarm 15 0 100 PSI Low Oil Press Alarm 10 0 100 PSI Oil Press Alarm Delay 5 0 01 1 40 Sec Temperature Check Run Off Always Run Low Temp Pre Alarm 0 0 300 Deg F Low Temp Alarm 0 0 300 Deg F High...

Page 13: ...ipped from the factory with the bold print inputs pre wired and enabled in the panel Inputs not in bold print need to be enabled to be used Analog Inputs Input Heading Default Connector Pin Analog 1 F...

Page 14: ...displayed on the C3 module using a standard Stewart Warner scale sender of 240 ohms 33 ohms 240 0 PSI and 33 125 PSI Sender ground must be common with battery negative 5 Oil Pressure SW bar Oil pressu...

Page 15: ...es depending on application a None Assign to none when not used b Fuel Run Relay will be active during an engine start request and while the engine is running Used to drive the engine s ECU circuit Al...

Page 16: ...Relay closes if a low fuel level shutdown is detected m Throttle B1 Reserved for OEM applications n Throttle B0 Reserved for OEM applications o Custom 1 Reserved for OEM applications p Preheat Relay w...

Page 17: ...the menu options Press the UP arrow button to enter menu Press the DOWN arrow button to reverse Exit Menu System Hold the MENU button and press the ENTER button To Change a Setting Press the ENTER but...

Page 18: ...st 32 ECU and Controller Alarms Engine Parameters View ECU Engine Information Load Torque Oil Temp etc Engine Identification Engine Model View Engine Serial View Module Information Control Unit Part V...

Page 19: ...Output 4 Pre Set to Crank 3 Throttle Configuration Throttle Type Selection Default TSC Vernier TSC Mode Selection Default Primary TSC Min Speed Selection Default 650 RPM TSC Max Speed Selection Defaul...

Page 20: ...rature Pre Alarm Selection Deg F Default 244 F High Temperature Alarm Selection Deg F Default 245 F Engine Temperature Alarm Time Delay Selection Default 0 10 Battery Volt Check Off Always Run Default...

Page 21: ...fault 0 10 Operate Speed Selection Default 1800 RPM Cool Down Speed Selection Default 650 RPM Cool Down Time Selection Default 0 10 Crank Cycles Selection Default 5 Fault Bypass Period Selection Defau...