ControlOMatic POOLWARDEN PW-Plus Installation Manual Download | Manualshive

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P

OOL

W

ARDEN

Installation Manual

Including

PW-Plus and TrueDPD

Automated Pool & Spa Chemical Controller

And Data Recorder

ControlOMatic, Inc.

12659 Arbor Lane, Grass Valley, CA 95949

(530) 205-4520 • www.controlomatic.com • www.poolwardentraining.com

Manuals also available at:

https://www.controlomatic.com/support/documents

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Summary of Contents for POOLWARDEN PW-Plus

Page 1: ...TrueDPD Automated Pool Spa Chemical Controller And Data Recorder ControlOMatic Inc 12659 Arbor Lane Grass Valley CA 95949 530 205 4520 www controlomatic com www poolwardentraining com Manuals also available at https www controlomatic com support documents ...

Page 2: ...ns 6 Certifications 6 Models and Options 7 POOLWARDEN INSTALLATION 8 Mounting PoolWarden 8 Flow Cell To Circulation Plumbing 8 Sensor Wire Connection 11 Supply 110 240 Vac Input Selection 11 Load Equipment Connection Installation 12 Supported Auxiliary Dry Contact Loads Equipment 13 POOLWARDEN PLUS Option 14 TRUEDPD FREE CHLORINE SENSOR Option 15 TrueDPD Replacement Parts 16 POOLWARDEN REPLACEMENT...

Page 3: ...rrent flowing indicating the possibility of an electric shock Disconnect the power until the fault has been identified and corrected 6 It is very important to follow the safety guidelines in this manual to ensure safe installation and programming Safety of any system incorporating this equipment is the responsibility of the assembler of the system Upon installation it is important to properly trai...

Page 4: ...s not accessible to the public 12 WARNING Pool and Spa Chemical Safety 12 1 Never mix sodium hypochlorite and muratic acid 12 2 When mixing acid and water always add acid to the water never add water to the acid 13 CAUTION TEST THE GROUND FAULT CIRCUIT INTERRUPTER BEFORE EACH USE OF THE POOL SPA 14 CAUTION CONNECT ONLY TO A CIRCUIT PROTECTED BY A CLASS A GROUND FAULT CIRCUIT INTERRUPTER 15 Do not ...

Page 5: ...ng power applied RELAYS PoolWarden S single pool includes 4 relays 2 of which are dry contact relays PoolWarden D two pools includes 8 relays Four of the 8 relays are dry contact relays 2 for each body of water SENSORS ORP pH Temperature flow and optional free chlorine VOLTAGE Requires 120VAC input voltage in North America and 240VAC input voltage in Europe SECURITY PoolWarden is designed with a l...

Page 6: ...tential 0 to 999 mV Free Chlorine PPM With optional TrueDPD sensor NSF Certified Range 0 to 6 0 PPM 10 Free Chlorine PPM Extended non NSF Certified Range 6 0 to 9 5 PPM 20 Certifications 4010758 Conforms to UL STD 1563 Certified to CSA STD C22 2 No 218 1 NSF ANSI 50 Equipment for Swimming Pools Spas Hot Tubs and Other Recreational Water Facilities http info nsf org Certified Pools Listi ngs asp Co...

Page 7: ...ond pool flow cell and sensors 2 pool control PW SMTD Add PW Plus communication module to PW SMTD PW DMTD Add PW Plus communication module to PW DMTD PW SFAC PW SMTD with single pool TrueDPD free chlorine sensor PW DFAC PW DMTD with 2 pool TrueDPD free chlorine sensor PW SFAC Adds PW Plus communication to PW SFAC PW DFAC Adds PW Plus communication to PW DFAC Models and Options ...

Page 8: ...flow cell return after the heater there will be a pressure drop across that should be sufficient to provide flow through the flow cell If there is no heater the next choice is the suction plug in the pumps strainer make sure to adjust the return valve on the flow cell to keep the pressure in the flow cell positive Flow Cell Input Drill tap a connection point in the circulation system at a location...

Page 9: ...PoolWarden Manual www poolwardentraining com 530 205 4520 9 ...

Page 10: ...PoolWarden Manual www poolwardentraining com 530 205 4520 10 ...

Page 11: ...ed wires are always positive REQUIRED Flow Sensor Connections Connect flow sensor wires for pool 1 to flow Optional Flow Sensor Connections Flow switch 2 4 are auxiliary switches for Pool 1 and Pool 2 respectively For powered 3 wire digital flow meters or water level indicators use the 18VDC connection on the left of the main board note that it has a 1 amp fuse Supply 110 240 Vac Input Selection T...

Page 12: ...H ORP WHT For 110 connect to the white neutral wire on the load For 240 connect to one of the Line connections PH ORP BLK For 110 connect to the black line wire on the load For 240 connect to the other Line connection PH ORP GND Connect to the green ground wire on the load DRY CONTACT RELAYS A dry contact relay is not connected to any voltage and acts as a switch To supply power to a load equipmen...

Page 13: ...ay is turned off it makes the chlorine generator think there is no flow and the chlorine generator will turn off Loads Equipment Using External 24 VAC Erosion Feeders Suction Side Cal Hypo Solenoids are used to control water flow through a chlorine erosion feeders and suction side cal hypo systems and most use 24 VAC Install a 24 VAC Transformer external to the PoolWarden and connect one of the ou...

Page 14: ...us module make sure the PoolWarden is off Step 2 Connect the 5 power connector and the interface connector Step 3 Turn the PoolWarden on Step 4 Wait at lease 30 seconds before proceeding Step 5 Press the down arrow from the readings screen select enter password and enter 1927192766 That will reconfigure the software for the PW Plus The PW Plus must be connected to the Internet for the time to upda...

Page 15: ...ell The tube needs to be routed through the cable grip near the front bottom center of the box The tube end should be routed to a waste drain that is lower than the TrueDPD and should have no obstructions If there is no drain then a bucket can be used but it will need to be emptied a couple times a week Water In Attach a 1 4 T to the exit of the flow cell before the shut off valve Attach the 1 4 N...

Page 16: ... Tubing Silicon tubing 1 4 OD x 1 8 ID 7 TrueDPD Flow Cell TrueDPD machined flow cell block 8 TrueDPD Bottle oz Reagent bottle sizes are 4 8 and 16 oz 9 TrueDPD Injector Injector assembly keeps DPD separate from the sample water 10 TrueDPD Barbset S Set of the tube barb fittings for single pool version with clamps 11 TrueDPD Barbset D Set of the tube barb fittings for two pool version with clamps ...

Page 17: ...NPTxFNTP SMC 2 Way Ball Valves 8 1250 080 01 Flow Cell 1 4 Ball Valve FNPT x MNPT SMC 9 1250 100 01 Flow Cell 1 4 NPT PP Threaded Nipple 10 2070 010 01 Flow Cell Machined PoolWarden flow cell acrylic block 11 PW Plus Circuit Board Plus communication module 12 2370 020 07 Circuit Board PoolWarden motherboard 13 2370 130 06 Circuit Board PoolWarden sensor card dual pool 13 2370 050 06 Circuit Board ...

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