Continental Disc Corporation ULTRX Rupture Disc Quick Start Manual Download Page 1

 

GEP-6013 

Rev. M  21489 

Ref. I.D.:  6209 

 

 

Preparation and Installation of the 

ULTRX

®

 Rupture Disc Assembly 

WARNING

 

 

USER SHOULD READ AND THOROUGHLY UNDERSTAND THESE INSTRUCTIONS BEFORE INSTALLING RUPTURE DISC.  

THESE INSTRUCTIONS DO NOT PURPORT TO ADDRESS ALL OF THE SAFETY FACTORS ASSOCIATED WITH THE RUPTURE 
DISC’S USE IN SERVICE.  IT IS THE RESPONSIBILITY OF THE USER TO ESTABLISH APPROPRIATE SAFETY, HEALTH, AND 
TRAINING MEASURES FOR THEIR PERSONNEL INSTALLING, SERVICING, OR WORKING IN AN AREA WHERE RUPTURE DISC 
ASSEMBLIES ARE IN USE.  SERVICE AND/OR MAINTENANCE ON OR AROUND THE RUPTURE DISC DEVICE MUST NOT BE 
PERFORMED WHILE THE DEVICE IS SUBJECTED TO OPERATING PRESSURES AND/OR TEMPERATURES. 

IT IS THE USER’S SOLE RESPONSIBILITY FOR DESIGN AND PLACEMENT OF RUPTURE DISCS WITHIN THEIR FACILITY 

AND UPON THE EQUIPMENT UPON WHICH THE RUPTURE DISC OF USER’S SELECTION IS TO BE LOCATED.  IT IS USER’S 
SOLE RESPONSIBILITY FOR THE DESIGN OF ADEQUATE VENTING AND INSTALLATION OF ADEQUATE VENT PIPING OR 
DIRECTIONAL FLOW AFTER RUPTURE OCCURS WITH THE RUPTURE DISC AS INTENDED.  WHEN SIZE IS SPECIFIED, 
CONTINENTAL DISC CORPORATION ASSUMES THAT ADEQUATE PROVISIONS HAVE BEEN MADE BY PURCHASER FOR 
PROPER VENTING OF A SYSTEM TO RELIEVE THE SPECIFIC PRESSURE.  LOCATE RUPTURE DISC WHERE PEOPLE OR 
PROPERTY WILL NOT BE EXPOSED TO THE SYSTEM DISCHARGE IN CASE OF RUPTURE.  VENT TOXIC OR FLAMMABLE 
FUMES OR LIQUIDS TO A SAFE LOCATION TO PREVENT PERSONAL INJURY OR PROPERTY DAMAGE. 

IT IS THE USER’S SOLE RESPONSIBILITY TO SPECIFY THE BURST PRESSURE RATING OF A RUPTURE DISC AT A 

COINCIDENT TEMPERATURE AT WHICH THE RUPTURE DISC IS TO BE USED.  A RUPTURE DISC IS A TEMPERATURE 
SENSITIVE DEVICE.  THE BURST PRESSURE OF THE RUPTURE DISC IS DIRECTLY AFFECTED BY ITS EXPOSURE TO THE 
COINCIDENT TEMPERATURE.  GENERALLY, AS THE TEMPERATURE AT THE RUPTURE DISC INCREASES, THE BURST 
PRESSURE DECREASES; INVERSELY, AS THE TEMPERATURE AT THE RUPTURE DISC DECREASES, THE BURST 
PRESSURE MAY INCREASE.  FAILURE TO PROPERLY UTILIZE A RUPTURE DISC AT THE SPECIFIED COINCIDENT 
TEMPERATURE COULD CAUSE PREMATURE FAILURE OR OVERPRESSURIZATION OF A SYSTEM. 

THE INSTANTANEOUS RELEASE OF PRESSURE FROM THE RUPTURE DISC CAN CREATE VIOLENT NOISES DUE TO THE 

DISCHARGE AT SONIC VELOCITY.  IT IS THE USER’S SOLE RESPONSIBILITY TO PROTECT AGAINST HEARING DAMAGE TO 
ANY BYSTANDERS. 

RUPTURE DISCS AND TAGS ARE MADE OF METAL FOILS OF VARYING THICKNESS.  THE METAL EDGES MAY BE SHARP.  

PERSONNEL INSTALLING OR EXAMINING THE RUPTURE DISCS SHOULD PROTECT AGAINST CUTS OR INJURY WHEN 
HANDLING THE RUPTURE DISC.  DO NOT LIFT A RUPTURE DISC BY ITS ATTACHED TAG. 

PARTICLES MAY BE DISCHARGED WHEN THE RUPTURE DISC RUPTURES.  THESE PARTICLES MAY BE PART OF THE 

RUPTURE DISC ITSELF, OR OTHER ENVIRONMENTAL MATTER IN THE SYSTEM.  IT IS THE USER’S SOLE RESPONSIBILITY 
TO ASSURE THAT THESE PARTICLES ARE DIRECTED TO A SAFE AREA TO PREVENT PERSONAL INJURY OR PROPERTY 
DAMAGE. 

THERE IS NO GUARANTEE OF RUPTURE DISC LIFE.  SUCH LIFE SPAN IS AFFECTED BY CORROSION, CREEP AND 

FATIGUE, AND PHYSICAL DAMAGE.  THESE CONDITIONS WILL DERATE THE RUPTURE DISC TO A LOWER SET PRESSURE.  
THE CUSTOMER AND/OR USER SHOULD BE PREPARED TO HANDLE PREMATURE FAILURE OF THE RUPTURE DISC.  THE 
MEDIA OR OTHER ENVIRONMENTAL CONDITIONS SHOULD NOT ALLOW ANY BUILDUP OR SOLIDIFICATION OF MEDIA TO 
OCCUR ON A RUPTURE DISC.  THIS MAY INCREASE THE PRESSURE SETTING OF THE RUPTURE DISC. 

CUSTOMER AND/OR ITS INSTALLER SHALL BE SOLELY RESPONSIBLE FOR THE PROPER INSTALLATION OF SELLER’S 

HOLDERS AND RUPTURE DISCS INTO A SYSTEM.  CUSTOMER AND/OR ITS INSTALLER SHALL BE SOLELY RESPONSIBLE 
FOR IMPROPER INSTALLATION AND PHYSICAL DAMAGE RESULTING THEREFROM, INCLUDING BUT NOT LIMITED TO, 
DAMAGE RESULTING FROM LEAKAGE, IMPROPER TORQUING OR SEATING OF A RUPTURE DISC OR FAILURE TO FOLLOW 
INSTALLATION INSTRUCTIONS WHERE PROVIDED. 

RUPTURE DISCS ARE PRECISION SAFETY DEVICES AND MUST BE INSTALLED PROPERLY.  RUPTURE DISCS MUST BE 

INSTALLED BY TRAINED, KNOWLEDGEABLE INSTALLERS AND ONLY WITHIN ENVIRONMENTS SUITABLE AND 
APPROPRIATE FOR A RUPTURE DISC.  CARE MUST BE USED IN A FACILITY'S DESIGN TO PROTECT BOTH THE RUPTURE 
DISC FROM INADVERTENT DAMAGE WHICH COULD CAUSE ITS PREMATURE RELEASE AND TO PROTECT INDIVIDUALS 
EXPOSED TO HAZARDS CREATED BY SUCH SUDDEN RELEASE. 

PROPER INSTALLATION OF A RUPTURE DISC IS CRITICAL TO PERFORMANCE AND TO SAFETY.  FAILURE TO PROVIDE 

PROPER SEATING OF A RUPTURE DISC MAY AFFECT RUPTURE DISC PERFORMANCE, BURST PRESSURE ACCURACY AND 
MAY RESULT IN ITS PREMATURE FAILURE. 

Summary of Contents for ULTRX Rupture Disc

Page 1: ... OF PRESSURE FROM THE RUPTURE DISC CAN CREATE VIOLENT NOISES DUE TO THE DISCHARGE AT SONIC VELOCITY IT IS THE USER S SOLE RESPONSIBILITY TO PROTECT AGAINST HEARING DAMAGE TO ANY BYSTANDERS RUPTURE DISCS AND TAGS ARE MADE OF METAL FOILS OF VARYING THICKNESS THE METAL EDGES MAY BE SHARP PERSONNEL INSTALLING OR EXAMINING THE RUPTURE DISCS SHOULD PROTECT AGAINST CUTS OR INJURY WHEN HANDLING THE RUPTUR...

Page 2: ... B D I Alarm System is used disconnect the alarm strip from the monitor by unplugging the B D I connector from the lead wire connector 2 Remove the holder from the system and place on a flat surface 3 Disassemble the holder by loosening the pre assembly screws or by removing the pre assembly cap screws on the holder outlet Lift the holder outlet up and set aside then remove the burst rupture disc ...

Page 3: ...rdered install it between the ULTRX rupture disc assembly and the gasket of the outlet companion flange 5 Install lightly oiled free running studs and nuts to finger tightness Using a cross torquing pattern see Figure E torque each nut with a calibrated torque wrench at 20 increments of recommended torque value see Table 1 page 5 Repeat 20 increments and cross torquing pattern until final torque v...

Page 4: ...and 4 408 194 Australia patent no 539415 Germany patent no 3174227 0 Belgium France and United Kingdom patent no EP 0 033 867 Canada patent no 1199990 Japan patent no 2032464 B D I ALARM SYSTEM OPERATING LIMITS TEMPERATURE 40 F to 400 F 40 C to 204 C MAX CURRENT 50 Milli Amps MAX VOLTAGE 24 VDC RMS BURST DISC INDICATOR B D I Sizes 25mm through 900mm 1 inch through 36 inches Marked II 2 G D EEx ia ...

Page 5: ...7 6 150 30 151 205 1 1 2 40 30 40 126 171 6 150 600 275 373 1 1 2 40 900 1500 260 352 6 150 40 260 352 1 1 2 40 100 126 171 1 1 2 40 160 205 278 8 200 150 130 176 1 1 2 40 250 246 334 8 200 10 136 184 8 200 16 10 91 123 2 50 150 65 88 8 200 16 20 100 136 2 50 10 16 10 66 89 8 200 300 180 244 2 50 16 20 33 45 8 200 25 30 194 263 2 50 300 600 65 88 8 200 40 219 297 2 50 25 40 131 178 2 50 30 40 66 8...

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