Contec PWI-60D6D2 User Manual Download

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IPC Series

DC/DC Converter Power Supply

PWI-60D6D2

User’s Manual

CONTEC CO., LTD.

Summary of Contents for PWI-60D6D2

Page 1: ...IPC Series DC DC Converter Power Supply PWI 60D6D2 User s Manual CONTEC CO LTD ...

Page 2: ...ler Product Configuration List PWI 60D6D2 Name Pcs BOX PC 1 The attachment fittings 2 1 Power supply connector complete set Power Connector 4pin 2 Power Connector 8pin 1 Contact 16 USB Cable 1 8m 1 USB Cable Attachment 1 Product guide 1 IPC Precaution List 1 Warranty Certificate 1 Serial Number Label 1 1 It is attached to the main body With it since information such as a setup of hardware each com...

Page 3: ...s document Should you notice an omission or any questionable item in this document please feel free to notify CONTEC CO LTD Regardless of the foregoing statement CONTEC assumes no responsibility for any errors that may appear in this document or for results obtained by the user as a result of using this product Trademarks Intel Intel Atom Intel Core and Celeron are registered trademarks of Intel C...

Page 4: ... REFERENCE 7 Specifications 7 Physical Dimensions 10 3 HARDWARE SETUP 11 What Is Setup 11 Step1 Hardware setting 12 Component Name 12 Stetp2 Installation of the software 13 Step3 Installation of the hardware 17 Connecting the Product 17 Step4 Initial settings of the software 20 Step5 How to operate the software 21 Uninstall software 22 When You Cannot Perform Setup Correctly 23 Hardware Setup 24 A...

Page 5: ...ew 29 System Configuration 30 Component Function 31 LED LED 1 LED 2 31 DC Power Input Connector DC IN 31 DC Power Input Connector DC OUT PC DC OUT OTHER 32 Serial port interface SERIAL 32 5 APPENDIX 33 Operation Flow 33 Power sequence 36 ...

Page 6: ...en performing cranking with the BX 956S Series Features Supports the voltage drops that occur when an engine starts When an engine starts the battery voltage drops and may remain at a low voltage for a fixed length of time This product continues to provide the BOX PC with a stable power supply even during this period of time Applicable models BOX PC BX 220 Series BOX PC BX 955S Series BOX PC BX 83...

Page 7: ...anual Contributes to the miniaturization and weight reduction of equipment and supports front access This product has a case size of 86 W 155 D 44 H mm and a weight of 650g It supports front access which makes maintenance easy to perform ...

Page 8: ...when this device is returned freight prepaid with a copy of the original invoice and a Return Merchandise Authorization to the distributor or the CONTEC group office from which it was purchased This warranty is not applicable for scratches or normal wear but only for the electronic circuitry and original products The warranty is not applicable if the device has been tampered with or damaged throug...

Page 9: ...from the wall outlet and contact the CONTEC sales representative or sales office To avoid electrocution do not use the product with a wet hand Be sure to connect the product to the stipulated power supply voltage Connecting to a different voltage might cause a fire or electrical shock Do not use the product with the other power device It may cause fire or malfunction When the cable or main body is...

Page 10: ...ction Do not use or store this product in the presence of chemicals To clean this product wipe it gently with a soft cloth dampened with either water or mild detergent Do not use chemicals or a volatile solvent such as benzene or thinner to prevent pealing or discoloration of the paint This product s case may become hot To avoid being burned do not touch that section while this product is in opera...

Page 11: ...1 Introduction 6 PWI 60D6D2 User s manual ...

Page 12: ...nal line 1kV IEC61000 4 4 Level 3 EN61000 4 4 Level 3 Static electricity resistance Contact discharge 4kV IEC61000 4 2 Level 2 EN61000 4 2 Level 2 Atmospheric discharge 8kV IEC61000 4 2 Level 3 EN61000 4 2 Level 3 Vibration resistance Sweep resistance 10 57Hz semi amplitude 0 375 mm 57 500Hz 5 0G 60 min each in x y and z directions JIS C60068 2 6compliant IEC68 2 6 compliant Impact resistance 100G...

Page 13: ...ess 6 After checking the temperature derating shown below adjust the load factor to match the usage environment When operating the product with forced air cooling use the product in an environment in which the entire product is subject to air blown at a speed of 0 5m s Temperature derating Load factor Installation Requirements 1 Natural air cooling Installation Requirements 1 forced air cooling In...

Page 14: ...2 System Reference PWI 60D6D2 User s manual 9 Installation Requirements 1 Installation Requirements 2 DC OUT DC IN FUSE SW 1 2 PC OTHER DC OUT DC IN FUSE SW 1 2 PC OTHER ...

Page 15: ...2 System Reference 10 PWI 60D6D2 User s manual Physical Dimensions PWI 60D6D2 Figure 2 1 PWI 60D6D2 86 155 110 44 54 DC OU T DC IN FUSE SW 1 2 PC OTHER 100 100 75 27 5 12 5 8 Φ 5 mm ...

Page 16: ...ftware and the hardware by using the power supply monitoring utility software and performing the operations according to the steps explained in this chapter You can download this software from the CONTEC website Step 1 Hardware setting Step 2 Installation of software Step 3 Installation of the hardware Step 4 Initial settings of the software Step 5 How to operate the software Also if you cannot pe...

Page 17: ... Component Name PWI 60D6D2 Figure 3 1 Component Name Body surface Use the USB cable included with the target CONTEC product or a straight through RS 232C cable not included to connect this product to a PC For details on the component names see Chapter 4 Each Component Function DC OUT DC IN FUSE SW 1 2 PC OTHER OTHER PC Serial LED1 miniUSB LED2 DC IN FUSE ...

Page 18: ...ite and then run install bat 1 The Visual C library installer starts If you accept the terms of the license agreement select the I agree to the license terms and conditions check box and then click Install If the Visual C library has already been installed click Close and then continue from step 3 2 When the installation of the Visual C library completes click Close ...

Page 19: ...WI 60D6D2 User s manual 3 The power supply monitoring utility installer starts Click Next 4 Select Everyone or Just me and then click Next Do not change the folder Doing so will prevent the software from operating correctly ...

Page 20: ...3 Hardware Setup PWI 60D6D2 User s manual 15 5 Click Next 6 This completes the installation of the power supply monitoring utility Click Close ...

Page 21: ... For USB communication a driver must be installed separately Install the driver according to the instructions in Step 3 Installation of the hardware 8 When the installation is completed normally Connection status is set to OPEN and the product s information is displayed 9 This completes the installation If the software does not operate normally check the port number and then restart the software ...

Page 22: ...If you install the USB cable attachment it will become difficult to disconnect the USB cable from the product You cannot use the USB cable attachment with anything other than the included cable With the USB cable attachment installed do not repeatedly disconnect and connect the USB cable on the product side Doing so may damage the USB cable attachment or lead to injury Install the driver software ...

Page 23: ...3 Hardware Setup 18 PWI 60D6D2 User s manual 2 Click Next 3 If you agree to the terms of the license agreement select I accept this agreement and then click Next ...

Page 24: ...3 Hardware Setup PWI 60D6D2 User s manual 19 4 The installation begins When the installation completes click Finish This completes the installation of the hardware ...

Page 25: ... select System and then start Device Manager 2 Check that the recognized USB devices are displayed in the USB folder 3 Check that the added COM port is displayed in the Port folder This completes the initial settings of the software Updating the Settings 1 If you want to change the port number display the properties of the port that you want to change and then click Advanced on the Port Settings t...

Page 26: ...plied to the product 9 Displays the low battery detection status 10 Select whether to enable balloon notifications when a low battery state is detected 11 Displays the low battery threshold You cannot change this value 12 You can use this to run the specified program 13 You can use this to set the time until the OS shuts down 14 You can use this to set the time until the product s output turns off...

Page 27: ...nstall software To uninstall the power supply monitoring utility that you have set up follow the procedure shown below 1 From the list of programs on the Start menu click Uninstaller under Battery Monitor Utility 2 Select Remove and then click Finish ...

Page 28: ...3 Hardware Setup PWI 60D6D2 User s manual 23 3 Click Close When You Cannot Perform Setup Correctly Contact us from http www contec com contact on the CONTEC website ...

Page 29: ...not move any other screw Attaching the Attachment Fittings 1 Use screws to attach the bundled attachment fittings with a screw Do not tighten screws with excess force Figure 3 2 Attaching the Attachment Fittings Screw holes may be damaged if screws are tightened with a torque greater than the specified torque The specified tightening torque is 5 6kgf cm CAUTION ...

Page 30: ...ing the temperature derating adjust the load factor to match the usage environment Installable directions at operating temperature 20 C to 70 C 1 2 3 4 5 6 Figure 3 3 Installation Orientation Note that even though the ambient temperature is within the specified range an operational malfunction may occur if there is other device generating high heat the radiation will influence the product to incre...

Page 31: ... ensure that heat radiated from the product does not stay in the vicinity of the product Note that even though the ambient temperature is within the specified range an operational malfunction may occur if there is other device generating high heat the radiation will influence the product to increase its temperature Horizontal installation DC OUT DC IN FUSE SW 1 2 PC OTHER 75mm or more 75mm or more...

Page 32: ...e multiple measurement points as shown below When making use of the product the air current should be adjusted to prevent that all the temperatures measured at the measurement points exceed the specified temperature Figure 3 5 Operating temperature Vertical installation Horizontal installation DC OU T DC IN FUSE SW 1 2 PC OTHER ...

Page 33: ...3 Hardware Setup 28 PWI 60D6D2 User s manual ...

Page 34: ...D 2 Power ON display LED DC IN DC power input connector DC OUT PC DC power output connector PC side DC OUT OTHER DC power output connector OTHER side miniUSB TYPE B miniUSB port TYPE AB connector x 1 SERIAL Serial port A connector 9pin D SUB male FUSE Fuse socket 10A With a mini blade fuse Setting of DIPSW Please do not change DC OUT DC IN FUSE SW 1 2 PC OTHER OTHER PC Serial LED1 miniUSB LED2 DC ...

Page 35: ...4 Each Component Function 30 PWI 60D6D2 User s manual System Configuration PWI 60D6D2 Figure 4 2 System Configuration Flat panel display BOX PC Serial Cable PC OTHER or USB Cable Car Battery ...

Page 36: ... ignition switch was changed to the off state ON Green Indicates that the product s power supply output is on LED1 LED2 Simultaneous Blinking 0 25sec interval Indicates that the product s output voltage is abnormal If this state continues the product may be malfunctioning so contact the general CONTEC information desk DC Power Input Connector DC IN To supply the power always use the power supply l...

Page 37: ...is forcibly turned off Table 4 4 DC Power Connector PC side OTHER side Connector type P4 I42001 mfd by WST Pin No Signal name 1 GND 2 GND 3 24V 4 24V Applicable connector on the connector side Housing 9357 04 mfd by ALEX or 5557 04R mfd by MOLEX Contact 4256T2 LF AWG18 24 mfd by ALEX or 5556 AWG18 24 mfd by MOLEX Serial port interface SERIAL Table 4 5 Serial Port Connector Connector type 9 pin D S...

Page 38: ...to 28V COM control linenegation CTS DCD negation Power supply output enabling Power supply output PC side Enable Power supply output OTHER side Enable Seq1 ACC or IGNI check No Yes Yes No Is ACC or IGNI ON and is PWRSW shorted Seq3 Seq0 Seq3 ACC IGNI check BATT voltage check start Is the BATT voltage within the startingvoltage range 10 to 28V COM control linenegation CTS DCD negation Power supply ...

Page 39: ...ge 8V or lower continued PC notification Generate a low battery notification DCD assertion BATT voltage check Power supply off voltage Have 5 seconds or more passed sincethe abnormal BATT voltage Seq 3 Seq 1 Seq 3 Seq 3 Seq 2 Figure 5 2 Monitoring flow Seq2 Completion flow Figure 5 3 Completion flow No No Yes Yes Seq2 External PC status check Has the PC shut down Seq3 Time up check Shut down timer...

Page 40: ...ode flow No Yes Seq 0 Seq 3 Transition to power saving mode Transition Seq 0 Output power supply Power supply output PC side Disable Powersupply output OTHER side Disable ACC IGNI check Are ACC and IGNI ON and is PWRSW shorted Figure 5 4 Power saving mode flow ...

Page 41: ...ocomputer operation Notification of shut down CTS Notification of low battery DCD Power output PC BATT voltage low battery 10V 8V ON active CTS signal High DCD signal High DCD signal Low DCD signal High ON ON 0 25sec ON 1sec ON OFF 0 25sec OFF 3sec OFF ON 0 5sec OFF OFF 0 5sec 30sec 5sec Notification of low battery Output interrupted Sequence initialized Battery voltage restored Power supply outpu...

Page 42: ...output OTHER LED Green LED Orange Battery voltage ACC IGNI Microcomputer operation Notification of shut down CTS Notification of low battrery DCD Power supply output PC Output voltage abnormality OFF ON active CTS signal High DCD signal High 5sec 5sec 100ms OFF ON 0 25s ON OFF 0 25s OFF ON 0 25s OFF OFF 0 25s retry retry Output normal return Output abnormal occurrence As long as the output does no...

Page 43: ...u Osaka 555 0025 Japan Japanese http www contec co jp English http www contec com Chinese http www contec com cn No part of this document may be copied or reproduced in any form by any means without prior written consent of CONTEC CO LTD 06272016 02152017 Management No NA04435 Parts No LYTD561 ...

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