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Concoa Medical IntelliSwitch 570 Series, Installation And Operating Instructions Manual, Page: 1 / 52

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Concoa Medical IntelliSwitch 570 Series Installation And Operating Instructions Manual Download Page 1

 

 

TM 

ADI 9504-L 

 
 
 
 
 
 
 
 
 

570 Series Medical 

IntelliSwitch   

Electronic 

Switchover

 

 
 
 
 
 

 

INSTALLATION AND OPERATING INSTRUCTIONS 

 

 

Carefully Read These Instructions Before Operating

 

Carefully Read These  

 
 

Controls Corporation of America 

1501 Harpers Road • Virginia Beach, VA 23454 

Telephone 1-800-225-0473 or 757-422-

8330 • Fax 757-422-3125 

www.concoa.com 

Jan 2017 

Revision L 

Summary of Contents for Medical IntelliSwitch 570 Series

Page 1: ...ALLATION AND OPERATING INSTRUCTIONS Carefully Read These Instructions Before Operating Carefully Read These Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 Telephone 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com Jan 2017 Revision L ...

Page 2: ...ry Regulator Tolerance 19 Setting Units of Measure 20 Setting Keypad Security Lockout 21 Connecting to a Remote Alarm 22 Setting Remote Alarm Outputs 24 Connecting to External Alarms 27 Enabling Reserve Gas Supply 28 Enabling Remote Setup 29 Setting Communication Mode 30 Trouble Shooting 31 Error Codes 32 Performing Self Test 36 Mounting Detail 43 Power Requirements 44 Service 44 Self Test Workshe...

Page 3: ...Blank Page ...

Page 4: ...ld be installed where it will not be subjected to rain or high concentrations of dust Never pour or spray liquids directly onto the product Install the Medical IntelliSwitch where the ambient temperature range is between 0 F and 140 F Do not install this product in a hazardous environment If product appears damaged in any way do not use and request service from CONCOA Consult the cylinder distribu...

Page 5: ...me applicable safety rules and precautions are listed below 1 N F P A Standard 99 Health Care Facilities 2 Local Ordinances 3 O S H A Standard 29 CFR 4 C G A Pamphlet C 4 American National Standard Method of Marking Portable Compressed Gas Containers to Identify the Material Contained 5 C G A Pamphlet G 4 Oxygen Information on the properties manufacture transportation storage handling and use of o...

Page 6: ...35 Jefferson Davis Highway Arlington VA 22202 3239 703 979 0900 Publications 703 788 2700 Fax 703 961 1831 USER RESPONSIBILITY Service to this product should only be performed by CONCOA or an authorized CONCOA agent Requests for service may be made through CONCOA CUSTOMER SERVICE at 1 800 225 0473 Written requests may be made using CONCOA s FAX number at 1 757 422 3125 or CONCOA s E MAIL at info c...

Page 7: ...ely to a wall or panel at a height adequate to conveniently connect a manifold or pigtail The Medical IntelliSwitch uses four mounting tabs for mounting to a wall or panel Refer to Figure 19 at the back of this manual for the dimensions of the system THE HEIGHT SELECTED MUST MEET ALL REGULATORY REQUIREMENTS 3 Make all mechanical connections inlets outlet optional reserve and pressurize the system ...

Page 8: ...ach side All switching is automatic If the primary inlet gas side drops below the set switchover point the system will transfer to the reserve inlet gas side and the status lights will indicate the transition The Replace status light and alarm indicate the need to replenish a bank In the case of high pressure cylinders the system will reset when pressure has been restored to the depleted bank In t...

Page 9: ...7 Figure 1a ...

Page 10: ...8 Figure 1b ...

Page 11: ...telliSwitch switches from one bank to the other based upon the pressure supplied to the selected bank When using liquid cylinders if the volume of the liquid in the cylinder becomes low or the gas flow becomes particularly high it is not uncommon for the pressure to drop below the switching point even if there is plenty of gas left in the cylinder When a typical switchover enters such a state two ...

Page 12: ...cylinder When this pressure reaches the set point of the relief valve on the liquid cylinder the relief valve will open venting gas to the atmosphere The Medical IntelliSwitch constantly monitors the reserve cylinder and at a predetermined pressure will change the valving to allow gas from the headspace of the reserve cylinder to feed the system thus drawing down the pressure in the reserve cylind...

Page 13: ...m for more information Serial Port The Medical IntelliSwitch is capable of communicating to peripheral equipment via a standard serial port For more information on the serial port refer to the section on connecting to a serial port Ethernet Port The Medical IntelliSwitch is capable of communicating to peripheral equipment via an optional Ethernet connection For more information on the Ethernet opt...

Page 14: ...Cylinder Relief Valve Pressure Economizer Activation Pressure Normal Value to Switch Back 230 PSI 210 PSI 190 PSI 350 PSI 325 PSI 300 PSI 500 PSI 475 PSI 450 PSI If a liquid cylinder s pressure rises to the activation pressure the Medical IntelliSwitch will redirect itself to draw the pressure down through the delivery stream Once the pressure reaches a normal value it will return to drawing from ...

Page 15: ... If the keypad security lockout feature is enabled the keypad will become inoperative after approximately 5 minutes provided there has been no buttons pressed There will be an audible beep when the keypad goes into the locked state If the keypad becomes locked it can be re activated by holding the Bank Select Pushbutton for approximately 4 seconds The system will make an audible beep when it is un...

Page 16: ...14 Figure 2 ...

Page 17: ...2 Open door by loosening the four screws holding it to the cabinet 3 Using Figure 3 locate DIP switch SW1 at the bottom of the electronic circuit board on the door Figure 3 4 Using Table 2 or Table 3 set the desired switchover pressure 5 Close system door and tighten 4 screws holding door to cabinet 6 Turn power back ON The new switchover pressure will take effect on power ON Table 2 DIP Switch Se...

Page 18: ...ON ON ON ON ON OFF OFF 135 ON ON ON OFF OFF OFF OFF ON OFF 150 OFF ON ON OFF ON OFF OFF ON OFF 155 ON ON OFF ON ON OFF OFF ON OFF default 175 ON ON ON ON OFF ON OFF ON OFF 200 OFF OFF OFF ON OFF OFF ON ON OFF 225 ON OFF OFF OFF OFF ON ON ON OFF 240 OFF OFF OFF OFF ON ON ON ON OFF default 250 OFF ON OFF ON ON ON ON ON OFF 275 ON ON OFF OFF ON OFF OFF OFF ON 300 OFF OFF ON ON OFF ON OFF OFF ON 325 O...

Page 19: ... from Figure 4 3 Locate the Allen wrench attached to the inside panel 4 There is a green light to the left or right of the delivery display that indicates which delivery regulator is in use If the left light is ON the pressure being displayed in the delivery display is the output pressure of the left regulator Similarly if the right green light is ON the pressure being displayed is from the right ...

Page 20: ...Source PB again The delivery pressure for both regulators should be the same to within 1 2 PSI for best performance 8 When the desired delivery pressure for both regulators is set turn OFF SW4 4 on the control board See Figure 4 9 Locate SW5 on the control board Figure 4 and press it once The system should go back to normal operation showing inlet pressures on both inlet displays If an Err2 messag...

Page 21: ... the DIP switches to be recognized DIP switch SW4 3 must be OFF 1 Turn AC power OFF to the system 2 Open door by loosening the four screws holding it to the cabinet 3 Using Figure 7 locate DIP switch SW6 at the bottom of the electronic circuit board on the door Figure 7 4 Using Table 4 set the pressure range tolerance Note It is highly recommended that the tolerance setting be no less than 5 PSI f...

Page 22: ...ntelliSwitch can display pressure in three different units of measure PSI BAR and MPA The factory default is PSI To change units of measure perform the following steps Note In order for the DIP switches to be recognized DIP switch SW4 3 must be OFF 1 Turn AC power OFF to the system 2 Open door by loosening the four screws holding it to the cabinet 3 Using Figure 8 locate DIP switch SW2 at the bott...

Page 23: ...cated on the front panel When enabled the keypad will become inoperative after approximately 5 minutes if no key presses are detected The factory default for this feature is DISABLED To enable this feature perform the following steps 1 Turn AC power OFF to the system 2 Open door by loosening the four screws holding it to the cabinet 3 Using Figure 9 locate DIP switch SW4 1 at the bottom of the ele...

Page 24: ...that mate to the alarm connectors on the cabinet This allows for building custom cable assemblies if needed The recommended cable for these assemblies is 24 AWG 8 conductor stranded wire Alpha 1218C or equivalent To make a cable assembly cut the 8 conductor cable to length Remove the outer jacket of the cable to expose approximately 3 4 inch of the internal conductors on both sides of the cable St...

Page 25: ...ssignments Medical IntelliSwitch Alarm Output Connectors A or B Pin Numbers 5740001 Alarm Pin Number Function 1 1 Left Inlet Alarm 2 2 Delivery Regulator Alarm 3 3 12v provided by the remote alarm 4 4 Right Inlet Alarm 5 5 Reserve Gas Supply Alarm 6 6 Ground provided by the remote alarm 7 7 N C 8 8 Reserve In Use Wire terminations to the Alarm side of the cable are done in the same fashion as the ...

Page 26: ...ows the location of the jumpers on the Control Board To change a contact from N C to N O follow the steps below 1 Turn AC Power OFF to the system 2 Open front door by loosening the 4 screws holding it to the cabinet 3 Locate the jumpers on the Control Board 4 Using Table 7 and Figures 12 and 13 set the jumpers 5 Close door and re secure it to the cabinet 6 Make the necessary connections to the ala...

Page 27: ...25 Figure 12 ...

Page 28: ...lights when an alarm is properly connected to an alarm output connector and is powered ON This indicator light is configured to operate using the 12vdc power source If the Medical IntelliSwitch is connected to an alarm other than one provided by CONCOA that uses greater than 12vdc it will be necessary to change a jumper setting on the control board IT IS HIGHLY RECOMMENDED THAT THE VOLTAGE SOURCE ...

Page 29: ...o either the left or right inlet At that time the Medical IntelliSwitch will resume normal operation and the rES message will no longer be displayed If the pressure of the gas from the Reserve Supply drops below its preset value the pressure sensing switch will deactivate causing the left and right inlet displays will begin to flash Monitoring of the Delivery Pressure is maintained while operating...

Page 30: ...ng it to the cabinet 3 Using Figure 15 locate DIP switch SW4 3 at the bottom of the electronic circuit board on the door 4 Turn SW4 3 to the ON position 5 Close system door and tighten 4 screws holding door to cabinet 6 Turn AC power back ON The Reserve Gas Supply Option will be enabled on power ON Note When this feature is enabled system setup parameters are saved to internal memory in the contro...

Page 31: ...m 2 Open door by loosening the four screws holding it to the cabinet 3 Using Figure 16 locate DIP switch SW3 at the bottom of the electronic circuit board on the door 4 Using Table 8 set the desired communication mode 5 Close system door and tighten 4 screws holding door to cabinet 6 Turn AC power back ON The new communication mode will take effect on power ON Figure 16 Table 8 Comm Mode SW3 1 SW3...

Page 32: ...with the system Remote alarm is not powered Wiring between the Medical IntelliSwitch and the alarm is incorrect Check the remote alarm LED on Medical IntelliSwitch front panel Check alarm is powered and on Check wiring between alarm and Medical IntelliSwitch Outlet pressure from the system drops below the adjusted value Flow demand on the system is greater than the cylinders can supply Cylinder pr...

Page 33: ...error can be corrected by turning the AC power OFF then ON again If the problem reoccurs it will be necessary to have the product serviced Contact your local service representative or CONCOA at 1 800 225 0473 Err2 Reason This message appears when the CALIBRATE PB is pressed during calibration of delivery regulators if both regulators were not selected for calibration Solution Even though only one ...

Page 34: ...n Setting Switchover Pressure in this manual set the switchover pressure to a value above the cylinder size Close door and turn power ON If the cylinder selection is incorrect turn power OFF to the system Open the door and locate the switches at the bottom of the electronic circuit board Referring to the Section Setting Switchover Pressure in this manual set the switchover pressure to 0 PSI Turn p...

Page 35: ...et outlet pressure the system will switch to the other delivery regulator to try to maintain the outlet pressure In this scenario there is no inlet pressure to feed the delivery regulators and the system will report this error It is actually a false error because neither delivery regulator has failed Power the system OFF and restore the inlet pressure Power the system back ON It will enter Calibra...

Page 36: ...when it is not available Solution Replace the left side delivery regulator and place it back into service Err9 Reason The internal temperature of the product has exceeded its normal operating temperature Solution Turn off and allow system to cool down or place in a cooler environment ...

Page 37: ...Test This test exercises all segments of the displays and all status lights except the power and remote alarm indication If serial communication is selected the system will output a code indicating that a self test is being performed Test 2 Date of Manufacturing This test shows the year month and day the product was manufactured Test 3 Software Revision This is the revision of the software running...

Page 38: ...cation setting Keypad lockout allow remote settings enable Reserve Gas source enable Refer to Table 9 to determine what is enabled Test 7 Delivery Regulator Pressure Tolerance This number represents the value added or subtracted to the nominal delivery pressure of the product It is used to determine the allowable range of operation before a delivery regulator fault condition is declared Test 8 Del...

Page 39: ...ed by the system to determine when a cylinder is truly empty and incapable of supplying sufficient gas Test 11 Hysteresis This is a pressure value used to prevent the system from inadvertently switching back and forth between inlet sides unnecessarily Test 12 Offset Values These numbers factory set are used to calibrate the left and right inlet pressures ...

Page 40: ...t valve allowing gas to flow from that side while turning OFF the right inlet valve Test 15 Test Right Inlet Valve This test turns ON the right inlet valve allowing gas to flow from that side while turning OFF the left inlet valve Test 16 Test Left Delivery Regulator This test turns ON the left delivery regulator while turning OFF the right delivery regulator ...

Page 41: ...st Left Inlet Alarm This test activates the left inlet alarm relay contact Test 19 Test Right Inlet Alarm This test activates the right inlet alarm relay contact Test 20 Test Delivery Regulator Alarm Relay and Left Alarm Fault Light This test activates the delivery regulator alarm relay contact and lights the left delivery regulator fault light ...

Page 42: ...ivates the reserve gas supply alarm relay contact Test 23 Test Reserve Gas Active Relay This test activates the reserve gas supply active relay contact Test 24 Keypad test This test allows the testing of each function button on the front control panel and also indicates the status of the two toggle switches used to indicate the presence of the delivery regulators When a button is pressed and held ...

Page 43: ... OFF ON OFF ON OFF 71 OFF ON OFF OFF OFF ON ON OFF 72 OFF OFF ON ON OFF OFF ON OFF 74 OFF OFF ON OFF ON OFF ON OFF 75 OFF OFF ON OFF OFF ON ON OFF 128 ON OFF OFF ON OFF OFF OFF ON 130 ON OFF OFF OFF ON OFF OFF ON 131 ON OFF OFF OFF OFF ON OFF ON 132 OFF ON OFF ON OFF OFF OFF ON 134 OFF ON OFF OFF ON OFF OFF ON 135 OFF ON OFF OFF OFF ON OFF ON 136 OFF OFF ON ON OFF OFF OFF ON 138 OFF OFF ON OFF ON ...

Page 44: ...42 MOUNTING DETAIL Figure 17 ...

Page 45: ...elliSwitch contact your local Distributor or CONCOA Customer Service at 1 800 225 0473 Please fill in the Self Test Worksheet form included in this manual before contacting CONCOA for assistance This will ensure a more timely response to your needs An example of how to fill in the sheet is shown in Figure 18 Figure 18 ...

Page 46: ...44 SELF TEST WORKSHEET Page 1 ...

Page 47: ...45 SELF TEST WORKSHEET Page 2 ...

Page 48: ...itchback Time 10 min Delivery Pressure Tolerance 7 PSI Delivery Regulator Alarm Delay 3 sec Communication RS 232 Units of Measure PSI Key Lock Security Disabled Allow Remote Setting Disabled Reserve Gas Supply Disabled This will be set to ENABLED if the Ethernet Option is included with the System This will be set to ENABLED if the Reserve Option is included with the System ...

Page 49: ...to operate c Alarm outputs activate 2 Operation in Calibration Mode a Both the Left and Right inlet valves are opened providing gas from both sources b Gas supply to the output of the Medical IntelliSwitch is maintained 3 Operation in Test Mode a System will maintain gas flow while in Test Mode If no keys are pressed for 5 minutes while in test mode the system will automatically return to normal o...

Page 50: ...48 Blank Page ...

Page 51: ...e other than CONTROLS CORPORATION OF AMERICA or if the equipment has been subject to abuse misuse negligence or accident CONTROLS CORPORATION OF AMERICA s sole and exclusive obligation and Buyer s sole and exclusive remedy under the above warranties is limited to repairing or replacing free of charge at CONTROLS CORPORATION OF AMERICA s option the equipment or part which is reported to its Authori...

Page 52: ...ADI 9504 L Certified ISO 9001 2000 Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 Telephone 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com ...

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