COMTRUK HD150 Heavy Duty Platform RackINSTALLATION MANUAL
TM
Note: Instruction covers completeComtruk Platform range.
Page 1: ...COMTRUK HD150 Heavy Duty Platform Rack INSTALLATION MANUAL TM Note Instruction covers complete Comtruk Platform range ...
Page 2: ...ity of the user to make sure that the completed vehicle with utility bed and accessories con forms to all regulations and applicable laws of the State or Territory in which the vehicle is to be registered HD150 Platform WARNINGS 1 Maximum load capacity for platform is 150kgs or 330lbs Maximum static capacity is 400kg 880lbs 2 Never exceed the maximum permissible loading of the HD150 3 Always unifo...
Page 3: ...e assemblies into the front and rear extrusions A B Important The nyloc nut can be pushed from its housing with down ward heavy force If this occurs pull upward and locate the nut back in its housing Visually inspect to ensure nut is positioned correctly Slowly and carefully insert the screw Tighten to 4 5Nm 3 4ft lb Step 2B Fix the assembly Fix the assembly using the M6 x 16mm button head screws ...
Page 4: ...ner brackets to the underside of the complete frame with the M6 counter sunk screws provided Tighten to 4 5Nm 3 4ft lb Flip the platform top side up when complete Step 2C Flip over platform With aid carefully flip the platform bottom side up A B C ...
Page 5: ...Slide 2x channel nuts spring facing upward into the ends of each plank Place approx 5mm 3 16 in from end of planks 5mm 3 16 Step 4 Insert channel nuts into planks Place the planks into position over the mounting holes in the sides of the frame ...
Page 6: ...rews Tighten with a 4mm allen key to 4 5Nm 3 4ft lb Step 6 Insert rubber strips Push the rubber strips securely into the channels on top of the platform Step 7 Prepare the Sport Utility Bed SUB rails or XT150 for mounting the platform Remove the rubber from the c channel in the sports rails c ...
Page 7: ...e M8 channel nuts into the underside of platform There are 2x channel nuts in both side extrusion 2 Press down on the nut depressing the spring Twist the nut to lock it in place under the edges of the channel Step 10 Position the mounting brackets Place the mounting bracket assemblies onto the side extrusions of the platform Front Rear x SUB XD150 ...
Page 8: ... match measurement x from step 8 x Step 12 Fix brackets in place Fix the brackets into position Be sure the channel nuts are positioned correct under the mounting holes in the brackets Slide the M8 hardware through the brackets and into the channel nuts of the platform Tighten to 8 10Nm with 5mm allen key y Inner mounting hole can be used if outer is unavailable 14 15 13 ...
Page 9: ...step 13 y y Press down on the nut depressing the spring Twist the nut to lock it in place under the edges of the channel Step 15 Place the platform onto the SUB Place the platform onto the SUB Slide the M8 hardware through the brackets and into the channel nuts installed in step 14 Finger tighten at this stage 14 15 13 ...
Page 10: ...ailed install Channels in planks can be utilised Channels around the outer edge of the platform are available for use The underside can channel can also be used Step 16 Centre and fix the platform in place Centre the platform on the SUB Tighten the bracket hardware to 8 10Nm with 5mm allen key Equal spacing Equal spacing ...
