United States December 31, 2002
Maintenance and Service Guide
Compaq Presario 7300 Series Computers
REMOVAL & REPLACEMENT
Electrostatic Discharge (
Return to Service Considerations
A sudden discharge of static electricity from a finger or other conductor can destroy static-sensitive
devices or microcircuitry. Often the spark is neither felt nor heard, but damage occurs. An electronic
device exposed to electrostatic discharge (ESD) may not be affected at all and will work perfectly
throughout a normal cycle. Or it may function normally for a while, then degrade in the internal layers,
reducing its life expectancy.
Networks built into many integrated circuits provide some protection, but in many cases, the discharge
contains enough power to alter device parameters or melt silicon junctions.
Generating Static
The table below shows the different amounts of static electricity generated by different activities .
Relative Humidity
Event
10%
40%
55%
Walking across carpet
35,000 V
15,000 V
7,500 V
Walking across vinyl floor
12,000 V
5,000 V
3,000 V
Motions of bench worker
6,000 V
800 V
400 V
Removing DIPS from plastic tubes
2,000 V
700 V
400 V
Removing DIPS from vinyl trays
11,500 V
4,000 V
2,000 V
Removing DIPS from Styrofoam
14,500 V
5,000 V
3,500 V
Removing bubble pack from PCBs
26,000 V
20,000 V
7,000 V
Packing PCBs in foam-lined box
21,000 V
11,000 V
5,000 V
NOTE:
700 volts can degrade a product!
Preventing Electrostatic Damage to Equipment
Many electronic components are sensitive to ESD. Circuitry design and structure determine the degree of
sensitivity. The following proper packaging and grounding precautions are necessary to prevent damage:
■
Protect all electrostatic parts and assemblies with conductive or approved containers
or packaging.
■
Keep electrostatic sensitive parts in their containers until they arrive at static-free
stations.
■
Place items on a grounded surface before removing them from their container.
■
Always be properly grounded when touching a sensitive component or assembly.
■
Place reusable electrostatic-sensitive parts from assemblies in protective packaging
or conductive foam.
Use transporters and conveyors made of antistatic belts and metal roller bushings. Mechanized
equipment used for moving materials must be wired to ground and proper materials selected to avoid
static charging. When grounding is not possible, use an ionizer to dissipate electric charges.
Preventing Damage to Drives
To prevent static damage to hard drives, use the following precautions:
■
Handle drives gently, using static-guarding techniques.
■
Store drives in the original shipping containers.
■
Avoid dropping drives from any height onto any surface.
■
Handle drives on surfaces that have at least one inch of shock-proof foam.
■
Always place drives PCB assembly side down on the foam.
Grounding Methods
The method for grounding must include a wrist strap or a foot strap at a grounded workstation. When
seated, wear a wrist strap connected to a grounded system. When standing, use footstraps and a
grounded floor mat.
Static-Shielding Protection Levels
Method
Antistatic Plastic
Carbon-Loaded
Plastic
Metallized Laminate
Voltages
1,500
7,500
15,000
Grounding Workstations
To prevent static damage at the workstation, use the following precautions:
■
Cover the workstation with approved static-dissipative material. Provide a wrist strap
connected to the work surface and properly grounded tools and equipment.
■
Use static-dissipative mats, heel straps, or air ionizers to give added protection.
■
Handle electrostatic sensitive components, parts, and assemblies by the case or PCB
laminate. Handle them only at static-free workstations.
■
Avoid contact with pins, leads, or circuitry.
■
Turn off power and input signals before inserting and removing connectors or test
equipment.
■
Use fixtures made of static-safe materials when fixtures must directly contact
dissipative surfaces.
■
Keep work area free of nonconductive materials such as ordinary plastic assembly
aids and Styrofoam.
■
Use field service tools, such as cutters, screwdrivers, and vacuums, that are
conductive.
■
Use a portable field service kit with a static dissipative vinyl pouch that folds out of a
work mat. Also use a wrist strap and a ground cord for the work surface. Ground the
cord to the chassis of the equipment undergoing test or repair.
Grounding Equipment
Use the following equipment to prevent static electricity damage to the equipment:
Wrist Straps
are flexible straps with a minimum of 1 megohm ±10% resistance to the ground cords. To
provide proper ground, a strap must be worn snug against the skin. On grounded mats without banana-
plug connectors, connect a wrist strap with alligator clips.
Heelstraps/Toestraps/Bootstraps
can be used at standing workstations and are compatible with most
types of boots and shoes. On conductive floors or dissipative floor mats, use them on both feet with a
minimum of 1 megohm resistance between operator and ground. To be effective, the conductive strips
must be worn in contact with the skin.
Recommended Materials and Equipment
Other materials and equipment that are recommended for use in preventing static electricity include:
■
Antistatic tape
■
Antistatic smocks, aprons, or sleeve protectors
■
Conductive bins, and other assembly or soldering aids
■
Conductive foam
■
Conductive tabletop workstations with ground cord of 1 megohm of resistance
■
Static dissipative table or floor mats with hard tie to ground
■
Field service kits
■
Static awareness labels
■
Wrist straps and footwear straps providing 1 megohm ±10% resistance
■
Material handling packages
■
Conductive plastic bags
■
Conductive plastic tubes
■
Conductive tote boxes
■
Metal tote boxes
■
Opaque shielding bags
■
Transparent metallized shielding bags
■
Transparent shielding tubes
