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ODPMT200 Series DryLine® Dehydrator User Manual

8

Route the wires from the alarm control through 

the liquid-tite fitting at bottom of unit into the 

chassis and up to the terminal block 

Tighten the screws on the terminal block, tie 

wrap the alarm cable, and tighten the liquid-tite 

fitting.

When a low pressure alarm condition exists dry 

contacts are activated at terminal block TB-1.  

An alarm condition exists when pressure falls 

below 1.0 lb/in2 (6.9 kPa) for all ODPMT200 

models. The relay contacts are rated at 2 A (non-

inductive), 30 Vdc.

Optional alarms (if purchased) will also be 

located on this terminal block.  The alarm 

connection label, located inside of the front 

cover, will provide terminal numbers for each 

additional alarm.

2.7 

Connecting Dehydrator to the Transmission 

Line

Check the antenna and transmission 

line system pressure rating before 

connecting the dehydrator to the 

system.

Insert one end of the 3/8” polytube feed line 

tubing into the compression fitting on the 

dehydrator inside wall, or one of the similar 

fittings.  Tighten securely with a 9/16” wrench. 

Be careful not to over tighten. Connect the other 

end of the polytube to the transmission line.

Two air outputs are provided, with individual 

shut-off valves on the front of the unit.  Make 

sure that the valve is open position for each 

transmission line connection.  If one of the 

outputs connection is not used, close the valve 

and leave the port capped.

Note:

 If the transmission lines have not been 

purged, continue with section 2.8.  Otherwise 

proceed to Section 3.

2.8  

Purging the Transmission Line

Air in the transmission line system must be 

replaced with dry air to ensure satisfactory 

opera-tion of the transmitted signal.

1.  Determine the total system volume.

2.  Divide the system volume by the flow rate 

of the dehydrator (12 CFH) to determine the 

number of hours needed for the purge cycle.

3.  Open the far end of the transmission line.
4.  Operate the dehydrator for one purge cycle. 

If it is not possible to open the far end of the 

transmission line:

1.  Connect the dehydrator to the trans mission 

line and pressurize the system.

2.  Wait 45 minutes while the air absorbs 

moisture in the system, then disconnect the 

dehydrator from the transmission line and 

allow the air to vent.

3.  Repeat steps 1 and 2 three times to purge 

the system.

Summary of Contents for DryLine ODPMT200 Series

Page 1: ...ODPMT200 SERIES DryLine DEHYDRATOR USER MANUAL Bulletin AE01B A0467 001 Rev E 2007 2013 CommScope Inc All rights reserved 01 13 ...

Page 2: ...Dehydrator to the Transmission Line 8 2 8 Purging the Transmission Line 8 Section 3 Maintenance 9 3 1 Maintenance 9 3 2 Regular Maintenance 9 3 3 Preventive Maintenance 9 3 4 6000 Hour Overhaul 9 3 5 Annual Maintenance 10 3 6 Parts Replacement and Dehydrator Overhaul 10 3 7 Dehydrator Filter Element Replacement 11 3 8 Service Restoration 12 Section 4 Troubleshooting 13 Figure 3 Schematic With All ...

Page 3: ...DPMT200 Theory of operation The ODPMT200 series of DryLine dehydrators while similar in moisture removal technology operates differently than the rest of the DryLine series of dehydrators In order to provide a constant supply of dry air to small air volume systems and to maintain an acceptable moisture level in the product air stream a high pressure reservoir tank is needed This reservoir tank is ...

Page 4: ...ary to make the connections The connection to the alarm strip is as follows and refer to Figure 1 for correct locations and colors of the wires on the terminal strip Term Function Wire Color 1 Power Fail Com Black 2 Power Fail Alarm Red 3 Humidity Com Green 4 Humidity Alarm Brown 5 Excess Run Com Blue 6 Excess Run Alarm White 7 Low Press Com Grey 8 Low Press Alarm Orange Alarm Definitions Low Pres...

Page 5: ...Input 115 Vac 50 60 Hz Output Connector 3 8 polytube compression Dimensions 18 5 W x 32 0 H x 10 0 D Optional Alarms High Humidity Alarm Set Point 7 5 RH factory set Excess Run Alarm Set Point 10 minutes factory set Power Fail Alarm loss of input power Alarm Factory setting Where To Reset Low Normally Alarm switch Pressure Closed N C center term N O bottom term N C Mains Normally Power Fail Power ...

Page 6: ...ove the top piece of corrugated packing Carefully remove the installation accessories and manual and dehydrator Check the dehydrator for shipping damage such as dents or loose parts Pressure Gauge indicates dehydrator output pressure in psig and kPa ON OFF Switch controls compressor and sensors Light indicates power switch is ON Circuit Breaker white tab indicates a circuit overload Push to reset ...

Page 7: ...sure the power circuit is properly grounded Verify the power switch is OFF Feed the power cable not supplied through the liquid tite fitting on bottom of unit Connect power cable to input terminal strip on unit Use a small flat blade screwdriver to tighten connections on the terminal strip After power connections are Proper electrical connection is required It is suggested a licensed electrician b...

Page 8: ...ely with a 9 16 wrench Be careful not to over tighten Connect the other end of the polytube to the transmission line Two air outputs are provided with individual shut off valves on the front of the unit Make sure that the valve is open position for each transmission line connection If one of the outputs connection is not used close the valve and leave the port capped Note If the transmission lines...

Page 9: ... an ODPMT200 consists of a preventative maintenance inspection of the dehydrator and cleaning or replacement of the foam air intake filter These tasks can easily be performed in the field with the unit connected to the transmission line system and with only the front access door opened for maintenance 3 4 6000 Hour Overhaul A run time meter is provided on the front of the ODPMT200 to indicate the ...

Page 10: ...t Check the run time meter Check the run time meter on the front panel to determine the duty cycle of the dehydrator If the dehydrator has been running for more than 10 15 of its installed time check the system for leaks Also check the time on the meter to determine if it is time to perform the 6000 hour overhaul 3 6 Parts Replacement and Dehydrator Overhaul CommScope ODPMT200 Dehydrators are desi...

Page 11: ...ompressor output to the water filter input Unit Shutdown and Removal In order to perform an overhaul on the ODPMT200 the unit must be turned off and removed from service As this is being done the low pressure alarm may activate through a reporting alarm system Personnel monitoring such an alarm should be notified in advance so that they are aware of the fact that service is being performed It is a...

Page 12: ...ION If the dehydrator overhaul process has taken more than a few hours it is recommended that the unit be run for one hour into the room to purge the membrane dryer and tank of any acquired moisture before reconnecting to the transmission line system Reverse the steps followed initially to remount the dehydrator To reconnect the dry air lines to reconnect the power and alarm cabling to turn the un...

Page 13: ...nd observe pressure gauge The pressure gauge should read approximately 5 0 psig and the alarm should clear If alarm does not clear remove cover and verify wiring to low pressure alarm switch If the pressure does not stay constant after shutting off the valve apply leak detector to isolate the leak in the dehydrator exercise care when applying solution not to wet wiring or electronics See Figure 6 ...

Page 14: ...ODPMT200 Series DryLine Dehydrator User Manual 14 Figure 3 Schematic With All Options ...

Page 15: ...ODPMT200 Series DryLine Dehydrator User Manual 15 Figure 4 Alarm s ...

Page 16: ...istance Record the Model Number e g ODPMT200 and Serial Number from the product label as you will be asked for these when you call Two main locations are currently available to help From North America Telephone 1 800 255 1479 Fax U S A 1 800 349 5444 International Telephone 1 779 435 6500 Fax Number 1 779 435 8579 Web Access Internet www commscope com email prc commscope com Section 5 Replacement ...

Page 17: ...t to repair the unit we will invoice you for the inspection and freight charge if unit is to be returned LOANER UNITS Loaner units are available from the repair center to maintain your system while repairs are being performed If you feel you need a loaner please contact us at at one of the numbers listed under contact numbers A P O for the full value of the unit must be issued prior to shipment Al...

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Page 19: ...ODPMT200 Series DryLine Dehydrator User Manual 19 Figure 5 Hole pattern for locateing J bolts in cement slab Bottom of Mounting Bracket 2 25 1 50 8 00 18 50 5 00 14 00 4X 0 43 ...

Page 20: ...ODPMT200 Series DryLine Dehydrator User Manual 20 This page was left blank ...

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