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507713-01

Page 5 of 32

Issue 1623

General

These instructions are intended as a general guide and do 

not supersede local codes in any way. Consult authorities 

having jurisdiction before installation.

In addition to the requirements outlined previously, the 

following general recommendations must be considered 

when installing one of these furnaces:

  Place the furnace as close to the center of the air 

distribution system as possible. The furnace should 

also be located close to the chimney or vent termination 

point.

  Do  not  install  the  furnace  where  drafts  might  blow 

directly into it. This could cause improper combustion. 

  Do not block the furnace combustion air openings with 

clothing, boxes, doors, etc. Air is needed for proper 

combustion and safe unit operation.

  When the furnace is installed in an attic or other 

insulated space, keep insulation away from the furnace. 

NOTE:

  The  Commonwealth 

of 

Massachusetts  stipulates 

these additional requirements:

  Gas furnaces shall be installed by a licensed plumber 

or fitter only.

  The gas cock must be “T handle” type.

  When a furnace is installed in an attic, the passageway 

to and service area surrounding the equipment shall be 

floored.

Combustion, Dilution & Ventilation Air

In the past, there was no problem in bringing in sufficient 

outdoor air for combustion. Infiltration provided all the air that 

was needed. In today’s homes, tight construction practices 

make it necessary to bring in air from outside for combustion. 

Take into account that exhaust fans, appliance vents, 

chimneys, and fireplaces force additional air that could be 

used for combustion out of the house. Unless outside air is 

brought into the house for combustion, negative pressure 

(outside pressure is greater than inside pressure) will build 

to the point that a downdraft can occur in the furnace vent 

pipe or chimney. As a result, combustion gases enter the 

living space creating a potentially dangerous situation.

In the absence of local codes concerning air for combustion 

and ventilation, use the guidelines and procedures in this 

section to install these furnaces to ensure efficient and safe 

operation. You must consider combustion air needs and 

requirements for exhaust vents and gas piping.

A portion of this information has been reprinted with 

permission from the National Fuel Gas Code (ANSI-Z223.1). 

This  reprinted  material  is  not  the  complete  and  official 

position of the ANSI on the referenced subject, which is 

represented only by the standard in its entirety.

Insufficient combustion air can cause headaches, 

nausea,  dizziness  or  asphyxiation.  It  will  also  cause 

excess water in the heat exchanger resulting in rusting 

and premature heat exchanger failure. Excessive 

exposure to contaminated combustion air will result 

in safety and performance related problems. Avoid 

exposure to the following substances in the combustion 

air supply:

 

Permanent wave solutions

 

Chlorinated waxes and cleaners

 

Chlorine base swimming pool chemicals

 

Water softening chemicals

 

De-icing salts or chemicals

 

Carbon tetrachloride

 

Halogen type refrigerants

 

Cleaning solvents (such as perchloroethylene)

 

Printing inks, paint removers, varnishes, etc.

 

Hydrochloric acid

 

Antistatic fabric softeners for clothes dryers

 

Masonry acid washing materials

 WARNING

The State of California has determined that this product 

may contain or produce a chemical or chemicals, in 

very low doses, which may cause serious illness or 

death. It may also cause cancer, birth defects or other 

reproductive harm.

 WARNING

Summary of Contents for GUH80A

Page 1: ...or equivalent service agency or the gas supplier WARNING Manufactured By Comfort Aire Century 1900 Wellworth Ave Jackson MI 49203 This manual must be left with the homeowner for future reference INST...

Page 2: ...Return air from both sides 5 Bottom and one side return air 2 Flue outlet may be horizontal but furnace must be vented vertically 3 Optional external side return air filter kit cannot be used with th...

Page 3: ...a licensed professional installer or equivalent service agency or the gas supplier WARNING Certifications These units are CSA International certified to ANSI Z21 47 In the USA installation of gas fur...

Page 4: ...tions are met The vent system must be permanently installed per these installation instructions A room thermostat must control the furnace The use of fixed jumpers that will provide continuous heating...

Page 5: ...to the house for combustion negative pressure outside pressure is greater than inside pressure will build to the point that a downdraft can occur in the furnace vent pipe or chimney As a result combus...

Page 6: ...aining the furnace the return air must be handled by ducts which are sealed to the furnace casing and which terminate outside the space containing the furnace This is especially important when the fur...

Page 7: ...area of at least one square inch per 2 000 Btu 645 mm per 59 kW per hour of the total input rating of all equipment in the enclosure If the equipment room is located against an outside wall and the ai...

Page 8: ...asher have been removed the rigid leg will not touch the blower housing Setting Equipment WARNING Do not install the furnace on its front or its back Do not connect the return air ducts to the back of...

Page 9: ...ity See Figure 9 2 Single side return air with optional return airbase See Figure 10 3 Bottom return air 4 Return air from both sides 5 Bottom and one side return air Figure 9 Single Side Return Air w...

Page 10: ...rs or ceiling joists When straps are used to suspend the unit in this way support must be provided for both the ends The straps must not interfere with the plenum or exhaust piping installation Coolin...

Page 11: ...wn the vent pipe and into the room This reverse flow of the flue gas may result in incomplete combustion and the formation of carbon monoxide gas This toxic gas might then be distributed throughout th...

Page 12: ...from 9 to 5 to avoid interference with inducer motor Mounting Screws Location Figure 15 Figure 16 UPFLOW POSITION Top Vent Discharge The combustion air inducer may be rotated clockwise or counterclock...

Page 13: ...ng must be brought into the unit from the bottom in order to accommodate the flue pipe Cut combustion air inducer tubing from 9 to 8 to avoid interference with inducer motor Remove make up box assembl...

Page 14: ...s WARNING Use self drilling sheet metal screws or a mechanical fastener to firmly secure the vent pipe to the round collar of the flue transition If self drilling screws are used to attach the vent pi...

Page 15: ...ey Never connect a Category I appliance to a chimney that is servicing a solid fuel appliance If a fireplace chimney flue is used to vent this appliance the fireplace opening must be permanently seale...

Page 16: ...etween sections of single wall connector piping shall be fastened by screws or other approved means 13 When the vent connector used for Category I appliances must be located in or pass through a crawl...

Page 17: ...onfigureations with zero lateral lengths are assumed to have no elbows in the vent system For all other vent configurations the vent system is assumed to have two 90 elbows For each additional 90 elbo...

Page 18: ...Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving Two or More Category I Appliances Common Vent Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving...

Page 19: ...problem is found during any of the preceding tests the common venting system must be modified to correct the problem Resize the common venting system to the minimum vent pipe size determined by using...

Page 20: ...Configurations NOTE BLACK IRON PIPE ONLY TO BE ROUTED INSIDE OF CABINET Figure 27 NOTE BLACK IRON PIPE ONLY TO BE ROUTED INSIDE OF CABINET Figure 26 Table 6 Gas Pipe Capacity ft hr m hr Note Capacity...

Page 21: ...ice to protect the furnace s electronic controls Precautions will help to avoid control exposure to electrostatic discharge by putting the furnace the control and the technician at the same electrosta...

Page 22: ...on This terminal is energized in the heating mode when the combustion air inducer is operating Any humidifier rated up to one amp can be connected to this terminal with the neutral leg of the circuit...

Page 23: ...507713 01 Page 23 of 32 Issue 1623 Wiring Diagram Figure 32 045 3 135 5 110 5 110 4 110 3 090 4 090 3 070 3 070 2...

Page 24: ...l The control stores the last 5 fault codes in non volatile memorty The most recent fault code is flashed first the oldest fault code is flashed last There is a 2 second pause between codes When the p...

Page 25: ...exactly a fire or explosion may result causing property damage personal injury or death WARNING 6 Move switch on gas valve to OFF Do not force See Figure 35 7 Wait five minutes to clear out any gas If...

Page 26: ...accurate reading shut off all other gas appliances connected to meter Supply Pressure Measurement A threaded plug on the inlet side of the gas valve provides access to the supply pressure tap Remove t...

Page 27: ...red at the pressure switch under steady state conditions after 15 minutes of run time against the as shipped switch set point Insufficient negative pressure may lead to nuisance pressure switch trips...

Page 28: ...heat anticipator setting if adjustable according to the amp draw listed on the wiring diagram that is attached to the unit NOTE Do not secure the electrical conduit directly to the air ducts or struct...

Page 29: ...rrectly Verify proper operation after servicing WARNING At the beginning of each heating season a qualified technician should check the system as follows Blower Check the blower wheel for debris and c...

Page 30: ...ate All service must be performed by a licensed professional installer or equivalent service agency or gas supplier Heating Parts Flame sensor Heat exchanger assembly Gas manifold Combustion air induc...

Page 31: ...1 1535 1469 1363 1257 1158 Med High 1420 1410 1368 1314 1273 1183 1103 1002 Med 1171 1168 1150 1126 1084 1022 935 817 Low 973 978 957 927 908 840 784 680 090B4 1 2 4 spd 10 x 10 30 60 High 1911 1840 1...

Page 32: ...mum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less t...

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