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507713-01

Page 19 of 32

Issue 1623

Removal of the Furnace from Common Vent

In the event that an existing furnace is removed from a 

venting system commonly run with separate gas appliances, 

the venting system is likely to be too large to properly vent 

the remaining attached appliances.

Conduct the following test while each appliance is operating 

and the other appliances (which are not operating) remain 

connected to the common venting system. If the venting 

system has been installed improperly, you must correct the 

system as indicated in the general venting requirements 

section.

The following steps shall be followed for each appliance 

connected to the venting system being placed into operation, 

while all other appliances connected to the venting system 

are not in operation:

1.  Seal any unused openings in the common venting 

system.

2.  Inspect the venting system for proper size and horizontal 

pitch. Determine that there is no blockage, restriction, 

leakage, corrosion, or other deficiencies which could 

cause an unsafe condition.

3.  Close all building doors and windows and all doors 

between the space in which the appliances remaining 

connected to the common venting system are located 

and other spaces of the building. Turn on clothes dryers 

and any appliances not connected to the common 

venting system. Turn on any exhaust fans, such as 

range hoods and bathroom exhausts, so they will 

operate at maximum speed. Do not operate a summer 

exhaust fan. Close fireplace dampers.

4.  Follow the lighting instructions. Turn on the appliance 

that is being inspected. Adjust the thermostat so that 

the appliance operates continuously.

5.  After the burners have operated for 5 minutes, test for 

leaks of flue gases at the draft hood relief opening. Use 

the flame of a match or candle.

6.  After determining that each appliance connected to 

the common venting system is venting properly, (step 

3)  return  all  doors,  windows,  exhaust  fans,  fireplace 

dampers, and any other gas burning appliances to their 

previous mode of operation.

7.  If a venting problem is found during any of the preceding 

tests, the common venting system must be modified to 

correct the problem.

 

Resize the common venting system to the minimum vent 

pipe size determined by using the appropriate tables in 

Appendix G. (These are in the current standards of the 

National Fuel Gas Code ANSI 2223.1.

CARBON MONOXIDE POISONING HAZARD

Failure to follow the steps outlined below for each 

appliance connected to the venting system being 

placed into operation could result in carbon monoxide 

poisoning or death.

 WARNING

Gas Supply

1.  This unit is shipped standard for left or right side 

installation  of  gas  piping  (or  top  entry  in  horizontal 

applications). Connect the gas supply to the piping 

assembly.

2.  When connecting the gas supply piping, consider factors 

such as length of run, number of fittings, and furnace 

rating to avoid excessive pressure drop. Table 6 lists 

recommended pipe sizes for typical applications.

3.  The gas piping must not run in or through air ducts, 

clothes chutes, gas vents or chimneys, dumb waiters, 

or elevator shafts.

4.  The piping should be sloped 1/4 inch (6.4 mm) per 15 

feet (4.57 m) upward toward the meter from the furnace. 

The piping must be supported at proper intervals [every 

8 to 10 feet (2.44 to 3.01 m)] with suitable hangers or 

straps. Install a drip leg in vertical pipe runs to the unit.

5.  A 1/8” N.P.T. plugged tap or pressure post is located on 

the gas valve to facilitate test gauge connection. See 

Figure 35.

6.  In some localities, codes may require the installation of 

a manual main shut off valve and union (furnished by 

the installer) external to the unit. The union must be of 

the ground joint type.

Gas Piping

If a flexible gas connector is required or allowed by the 

authority that has jurisdiction, black iron pipe shall be 

installed at the gas valve and extend outside the furnace 

cabinet.  The  flexible  connector  can  then  be  added 

between the black iron pipe and the gas supply line.

 CAUTION

NOTE:

 

If emergency shutoff is necessary, shut off the main 

manual gas valve and disconnect main power to the furnace. 

The installer should properly label these devices.

Compounds used on threaded joints of gas piping must 

be resistant to the actions of liquified petroleum gases.

 IMPORTANT

Summary of Contents for GUH80A

Page 1: ...or equivalent service agency or the gas supplier WARNING Manufactured By Comfort Aire Century 1900 Wellworth Ave Jackson MI 49203 This manual must be left with the homeowner for future reference INST...

Page 2: ...Return air from both sides 5 Bottom and one side return air 2 Flue outlet may be horizontal but furnace must be vented vertically 3 Optional external side return air filter kit cannot be used with th...

Page 3: ...a licensed professional installer or equivalent service agency or the gas supplier WARNING Certifications These units are CSA International certified to ANSI Z21 47 In the USA installation of gas fur...

Page 4: ...tions are met The vent system must be permanently installed per these installation instructions A room thermostat must control the furnace The use of fixed jumpers that will provide continuous heating...

Page 5: ...to the house for combustion negative pressure outside pressure is greater than inside pressure will build to the point that a downdraft can occur in the furnace vent pipe or chimney As a result combus...

Page 6: ...aining the furnace the return air must be handled by ducts which are sealed to the furnace casing and which terminate outside the space containing the furnace This is especially important when the fur...

Page 7: ...area of at least one square inch per 2 000 Btu 645 mm per 59 kW per hour of the total input rating of all equipment in the enclosure If the equipment room is located against an outside wall and the ai...

Page 8: ...asher have been removed the rigid leg will not touch the blower housing Setting Equipment WARNING Do not install the furnace on its front or its back Do not connect the return air ducts to the back of...

Page 9: ...ity See Figure 9 2 Single side return air with optional return airbase See Figure 10 3 Bottom return air 4 Return air from both sides 5 Bottom and one side return air Figure 9 Single Side Return Air w...

Page 10: ...rs or ceiling joists When straps are used to suspend the unit in this way support must be provided for both the ends The straps must not interfere with the plenum or exhaust piping installation Coolin...

Page 11: ...wn the vent pipe and into the room This reverse flow of the flue gas may result in incomplete combustion and the formation of carbon monoxide gas This toxic gas might then be distributed throughout th...

Page 12: ...from 9 to 5 to avoid interference with inducer motor Mounting Screws Location Figure 15 Figure 16 UPFLOW POSITION Top Vent Discharge The combustion air inducer may be rotated clockwise or counterclock...

Page 13: ...ng must be brought into the unit from the bottom in order to accommodate the flue pipe Cut combustion air inducer tubing from 9 to 8 to avoid interference with inducer motor Remove make up box assembl...

Page 14: ...s WARNING Use self drilling sheet metal screws or a mechanical fastener to firmly secure the vent pipe to the round collar of the flue transition If self drilling screws are used to attach the vent pi...

Page 15: ...ey Never connect a Category I appliance to a chimney that is servicing a solid fuel appliance If a fireplace chimney flue is used to vent this appliance the fireplace opening must be permanently seale...

Page 16: ...etween sections of single wall connector piping shall be fastened by screws or other approved means 13 When the vent connector used for Category I appliances must be located in or pass through a crawl...

Page 17: ...onfigureations with zero lateral lengths are assumed to have no elbows in the vent system For all other vent configurations the vent system is assumed to have two 90 elbows For each additional 90 elbo...

Page 18: ...Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving Two or More Category I Appliances Common Vent Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving...

Page 19: ...problem is found during any of the preceding tests the common venting system must be modified to correct the problem Resize the common venting system to the minimum vent pipe size determined by using...

Page 20: ...Configurations NOTE BLACK IRON PIPE ONLY TO BE ROUTED INSIDE OF CABINET Figure 27 NOTE BLACK IRON PIPE ONLY TO BE ROUTED INSIDE OF CABINET Figure 26 Table 6 Gas Pipe Capacity ft hr m hr Note Capacity...

Page 21: ...ice to protect the furnace s electronic controls Precautions will help to avoid control exposure to electrostatic discharge by putting the furnace the control and the technician at the same electrosta...

Page 22: ...on This terminal is energized in the heating mode when the combustion air inducer is operating Any humidifier rated up to one amp can be connected to this terminal with the neutral leg of the circuit...

Page 23: ...507713 01 Page 23 of 32 Issue 1623 Wiring Diagram Figure 32 045 3 135 5 110 5 110 4 110 3 090 4 090 3 070 3 070 2...

Page 24: ...l The control stores the last 5 fault codes in non volatile memorty The most recent fault code is flashed first the oldest fault code is flashed last There is a 2 second pause between codes When the p...

Page 25: ...exactly a fire or explosion may result causing property damage personal injury or death WARNING 6 Move switch on gas valve to OFF Do not force See Figure 35 7 Wait five minutes to clear out any gas If...

Page 26: ...accurate reading shut off all other gas appliances connected to meter Supply Pressure Measurement A threaded plug on the inlet side of the gas valve provides access to the supply pressure tap Remove t...

Page 27: ...red at the pressure switch under steady state conditions after 15 minutes of run time against the as shipped switch set point Insufficient negative pressure may lead to nuisance pressure switch trips...

Page 28: ...heat anticipator setting if adjustable according to the amp draw listed on the wiring diagram that is attached to the unit NOTE Do not secure the electrical conduit directly to the air ducts or struct...

Page 29: ...rrectly Verify proper operation after servicing WARNING At the beginning of each heating season a qualified technician should check the system as follows Blower Check the blower wheel for debris and c...

Page 30: ...ate All service must be performed by a licensed professional installer or equivalent service agency or gas supplier Heating Parts Flame sensor Heat exchanger assembly Gas manifold Combustion air induc...

Page 31: ...1 1535 1469 1363 1257 1158 Med High 1420 1410 1368 1314 1273 1183 1103 1002 Med 1171 1168 1150 1126 1084 1022 935 817 Low 973 978 957 927 908 840 784 680 090B4 1 2 4 spd 10 x 10 30 60 High 1911 1840 1...

Page 32: ...mum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less t...

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