Comeval Diaval AF Series Installation, Operating And Maintenance Manual Download Page 8

©COMEV

AL

 V

AL

VE SYSTEMS 

Technical Dept. Ref. IOM - PNEUMA

TIC 

ACTUA

TORS 

AF SERIES - Ed.20/1

Comeval V

alve Systems reserves the right to alter any technical data contained in this Manual without prior notice. Regularly updated data on www

.comeval.es

COLUMNLESS PNEUMATIC ACTUATORS AF SERIES 

FOR DIAPHRAGM VALVES

Page 8

FAULT

POSSIBLE CAUSE

CORRECTING MEASURES

Valve is not 

seat tight

Line pressure exceeding max. actuator closing 

force

Check actuator selection or actuator spring 

tension adjustment

Not enough air supply (double acting or single 

acting spring opens)

Check air supply pressure and increase only 

as required to achieve tightness, without 

exceeding max.air supply pressure on actuator 

nameplate

Wrong adjustment of positionner if existing

Check correct adjustment of positionner

Valve body worn out or some particle stuck 

between diaphragm and body

Check valve body inside to discard damages 

on the sealing area or particles

Valve diaphragm damaged

Check valve diaphragm to discard damages on 

the sealing area

Actuator not correctly installed on to the valve

Check actuator installation onto the valve. 

Refer to chapter 7

Spring broken (spring closes)

Check spring and replace if needed. Refer to 

chapter 7

Technical support always available through our website www.comeval.es or your local distributor.

10.  DISMANTLING THE ACTUATOR

ATTENTION!

The following points must be observed:

- Pressureless the pipe system.

- Pressureless the pneumatic supply connection of the actuator

- Remove actuator’s pneumatic supply / power supply if any electrical arrangement is present.

- Operating medium must be cool.

- Note chapter 3 for proper handling and lifting.

11.  GOODS RETURN & DISPOSAL 

- For any returned goods, the issuing company must provide information in written on any hazards and the precaution in case 

of potentially polluting or harmful residues, or any mechanical damage that could present a health, safety or environmental 

risk, as enforced by EU Health, Safety and Environment Law, including the Safety Data Sheet of the substances identified as 

potentially hazardous.

- Actuators are recyclable and not expected hazard to the environment, with the exception of soft parts (PTFE and rubber 

compounds) that should be disposed separately only by approved procedure, and no incineration is permitted. 

12.  WARRANTY / GUARANTEE

- The extent and period of warranty cover are specified in the “General Sales Terms” of COMEVAL VALVE SYSTEMS valid at 

the time of delivery or, by way of departure, in the contract of sale itself.

- We guarantee freedom of faults in compliance with state-of-the-art technology and the confirmed application.

- No warranty claims are accepted for any damage caused as the result of incorrect handling or disregard of this Manual, Data 

Sheet and relevant regulations.

- This warranty also does not cover any damage which occurs during operation under conditions deviating from those laid 

down by specifications or other agreements.

- Justified complaints will be eliminated by repair carried out by us or by a specialist appointed by us.

- No claims will be accepted beyond the scope of this warranty. The right to replacement delivery is excluded.

- The warranty shall not cover maintenance work. 

- Our guarantee coverage does not cover for any commissioning, maintenance or installation of the product or external parts.

- Our guarantee does not cover products proved to have been tampered with or faulted by material wear and tear.

- The Purchaser is responsible for checking that the incoming product is received in good condition and conforms to the 

ordered specifications. In case of damage caused during transit it is necessary to immediately complain to the carrier within 24 

hours. After this time carriers could not assume the derived costs. In case of any deviation in relation to order specifications, 

please contact us.

Summary of Contents for Diaval AF Series

Page 1: ... on safety information 2 3 PRESERVATION STORAGE HANDLING TRANSPORT 2 4 DESCRIPTION 2 4 1 General Description Operating principles 2 4 2 Principle of Operation 3 4 3 Area of Application 3 4 4 Technical data remarks 3 4 5 Marking labelling 4 5 INSTALLATION 4 5 1 General remarks on installation 4 5 2 Assembly of the actuator onto de valve 4 5 3 Assembling additional modules 4 5 4 Requirements at the ...

Page 2: ... observed and complied with for safely using the product 3 PRESERVATION STORAGE HANDLING TRANSPORT ATTENTION Protect against external force impacts vibrations etc Allow only skilled personnel suitable handling and lifting equipment must be used See Data Sheet for weights or consult manufacturer Always use suitable protection equipment and minimize the use of human body force at any step to avoid i...

Page 3: ...ce the air push the diaphragm downwards and this pull the stem extension with it forcing the valve to close Double acting air inlet air inlet When the upper chamber s air pressure is enough to allow the valve to close the air pushes the diaphragm downwards and so it actuates directly on the valve s stem forcing the valve to close When the air pressure in the lower chamber is enough to allow the va...

Page 4: ...nd in rest position installed on the pipe line When the valve is operated there is a crushing hazard between diaphragm and seat Ensure the valve is not under operation in case hands are introduced inside the valve To avoid unnecessary stress and risk of valve break consider the weight and the relative position of actuator to evaluate its support Make sure that the actuator is suitable for service ...

Page 5: ...ly as well as actuator controls and valve 7 CARE AND MAINTENANCE The operator must define maintenance and maintenance intervals to meet requirements Check for body and air supply connections tightness and valve smooth operation without additional tools ATTENTION Before any maintenance task make sure previous chapters are thoroughly followed In case of actuator malfunction and cap screws loosened t...

Page 6: ...ove the between chambers bolts 9 Remove the upper chamber 10 Remove the retaining washers and the stem extension 11 Remove the diaphragm upper plate the diaphragm and the bottom suport plate 12 Remove the bonnet 13 Clean the components of the actuator perfectly 14 Inspect the components of the actuator for wear or damage and replace what is necessary Normally open actuator assembly after maintenan...

Page 7: ...ing and replace if needed Refer to chapter 7 Some part stuck inside the valve Dismount the valve and check inside Refer to chapter 7 Actuator unit moves too slowly or not reaching limit position Air supply pressure too low Recheck air supply pressure on actuator nameplate Increase only the needful without exceeding max value Connection opposite to air supply connection partially plugged or restric...

Page 8: ...ially polluting or harmful residues or any mechanical damage that could present a health safety or environmental risk as enforced by EU Health Safety and Environment Law including the Safety Data Sheet of the substances identified as potentially hazardous Actuators are recyclable and not expected hazard to the environment with the exception of soft parts PTFE and rubber compounds that should be di...

Page 9: ...10 11 16 14 15 22 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 20 Single Acting spring to open 1 5 9 18 6 8 2 13 16 14 15 22 11 10 7 No Description 1 Handwheel 2 Stem extension 3 Nut 4 Opening limit rod 5 Spring chamber bolts 6 Spring plate 7 Spring chamber 8 Spring 9 Visual indicator 10 Upper chamber 11 Chambers union bolts 12 Retainer bolt 13 Retainer washers 14 Diaphragm upper plate 15 Diaphragm 1...

Page 10: ...DIAPHRAGM VALVES Page 10 Double Acting 16 14 15 14 19 10 11 10 11 19 14 15 16 No Description 10 Upper chamber 11 Chambers union bolts 14 Diaphragm upper plate 15 Diaphragm 16 Lower chamber 19 Stem s locking nut 14 ANNEXES 14 1 Declaration of Conformity DC09 14 2 Data Sheet DS09 COMEVAL VALVE SYSTEMS S L y CIA Soc Comanditaria Les Rotes 15 46540 El Puig Valencia España Phone 34 961 479 011 Fax 34 9...

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