ComAp intelilite nt amf20 Reference Manual Download

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InteliLite

– AMF20/25, SW version 2.2, ©ComAp – September 2014 95

IL-NT-AMF-2.2-Reference Guide.pdf

Connection description

The following diagrams show how to connect the engine control unit to the InteliLite controller:

Engines with J1939 support started via CAN bus

VOLVO PENTA engines (EMS II, EDC III units)

Summary of Contents for intelilite nt amf20

Page 1: ...atka 2359 17 180 00 Praha 8 Czech Republic Tel 420 246 012 111 Fax 420 2 66316647 E mail info comap cz www comap cz Reference Guide InteliLiteNT InteliLite NT AMF Modular Gen set Controller Compact Controller for Stand by Operating Gen sets IL NT AMF20 25 unit SW version 2 2 March 2016 ...

Page 2: ...r IGL RA15 18 IG IOM PTM module 19 IG IB Internet bridge 20 InternetBridge NT 21 IL NT Terminals 22 IL NT terminals and front face 22 Installation 23 Mounting 23 Dimensions 24 Recommended Wiring 25 AMF Wiring Diagram 25 Stand by Applications 26 Contactors set point MCB Logic CLOSE OFF 26 ATS with two stable positions set point MCB Logic CLOSE ON 26 ATS with three stable positions set point MCB Log...

Page 3: ...de 102 Circuit breakers timing 102 Alarm Management 105 Sensor Fail FLS 105 Warning WRN 105 Breaker open and cooling BOC 105 Shut down SD 106 Mains failure MF 106 Voltage phase sequence detection 106 Gen set Operation States 108 List of possible events 110 History file 112 Init Screens 115 Customer Logo screen 115 Firmware Init screen 115 Language screen 115 User Interface screen 115 Remote Contro...

Page 4: ... and weight 141 Mains and generator 141 Binary inputs and outputs 141 Analog inputs 142 Speed pick up input 142 D Function 142 CAN bus interface 142 IL NT RS232 interface optional card 143 IL NT RS232 485 interface optional card 143 IL NT S USB interface optional card 143 IL NT AOUT8 interface optional card 143 IC NT CT BIO7 interface optional card 144 IL NT BIO8 interface optional card 144 IGS PT...

Page 5: ...ders For everybody who is concerned with installation operation and maintenance of the gen set Warnings Remote control InteliLite controller can be remotely controlled In case of the work on the gen set check that nobody can remotely start the engine To be sure Disconnect remote control via RS232 line Disconnect input REM START STOP or Disconnect output STARTER and outputs GCB CLOSE OPEN and MCB C...

Page 6: ...e Boot jumper and follow instructions in LiteEdit or follow video guide Boot Jumper Programming at http www comap cz support training training videos WARNING VERY IMPORTANT Every time you want disconnect following InteliLiteNT controller terminals Mains voltage measuring and or Binary output for MCB control and or MCB Feedback Switch InteliLite to MAN or OFF Mode or disconnect the Binary outputs S...

Page 7: ... for AMF20 25 IL NT RS232 485 RS232 and RS485 communication card Optional for AMF20 25 IL NT S USB Service USB communication card Optional for AMF20 25 IB Lite Ethernet communication card Optional for AMF20 25 IL NT GPRS GSM GPRS modem card Optional for AMF20 25 IL NT AOUT8 Gauge driver plug in card Optional for AMF20 25 IL NT BIO8 Configurable I O plug in card Optional for AMF20 25 IC NT CT BIO7 ...

Page 8: ...le will snap under plastic teeth It is supposed to be installed permanently Should you need to remove it the safest way is to remove whole back cover and then remove module manually How to install RS 232 communication module Hint The following procedure is analogic also for other communication modules 1 Insert a screwdriver into the slot of the cover 2 Move the screwdriver to set apart the small c...

Page 9: ...liLite NT AMF20 25 SW version 2 2 ComAp September 2014 9 IL NT AMF 2 2 Reference Guide pdf 4 Break apart the small cover into two pieces Do not throw away the smaller part 5 Take RS 232 communication module ...

Page 10: ...unication module into the slot of the controller 7 Put back the small cover Hint When you insert RS 232 communication module the boot jumper is hidden For that reason we recommend to use RS 232 communication module with the boot jumper placed on it See pictures below RS 232 communication module with the boot jumper ...

Page 11: ...d for technical details IL NT RS232 485 Communication plug in card IL NT RS232 485 is optional plug in card to enable InteliLite NT the RS232 and RS485 communication This is required for computer or Modbus connection Card inserts into expansion slot back on the controller The IL NT RS232 485 is a dual port module with RS232 and RS485 interfaces at independent COM channels The RS232 is connected to...

Page 12: ... Or follow video guide Boot Jumper Programming at http www comap cz support training training videos Please see chapter IL NT RS232 485 interface optional card for technical details IL NT S USB Service USB communication plug in card IL NT S USB is optional plug in card to enable InteliLite NT communication via USB port This is required for computer or Modbus connecting Card inserts into expansion ...

Page 13: ...rm dialog Than follow instructions in LiteEdit Or follow video guide Boot Jumper Programming at http www comap cz support training training videos IB Lite Ethernet communication plug in card IB Lite is a plug in card with Ethernet 10 100 Mbit interface in RJ45 connector The card is internally connected to both COM1 and COM2 serial channels and provides an interface for connecting a PC with LiteEdi...

Page 14: ...rGate connection If you require connection using IP address kindly disable setpoint Airgate ENABLE DISABLE For details see newest version of IB Lite Reference Guide IL NT GPRS GSM and GPRS plug in modem This plug in module is a GSM GPRS modem which can work in two modes of operation based on the settings in the setpoint COM1 Mode Settings DIRECT the module works in a GPRS network and enables conne...

Page 15: ...ing of e mails Hint Any manipulation of the IL NT GPRS module should be done only without voltage IL NT AOUT8 Gauge driver module IL NT AOUT8 is optional plug in card Through this card controller can drive up to 8 VDO style industrial automotive gauges Noncompensated gauges like 0 10V or 0 20mA are not supported Gauge type and value are configured in LiteEdit software Any analog value from control...

Page 16: ...iLite NT AMF20 25 SW version 2 2 ComAp September 2014 16 IL NT AMF 2 2 Reference Guide pdf IL NT AOUT8 module Typical wiring Hint Please see chapter IL NT AOUT8 interface optional card for technical details ...

Page 17: ...you must open the cover first use screwdriver to open and then insert the module into slot Once you have insert it the module will snap under plastic teeth It is supposed to be installed permanently Should you need to remove it the safest way is to remove whole back cover and then remove module manually Installing IL NT BIO8 module is similar to installing RS 232 module The difference is that modu...

Page 18: ...er IL NT RD Remote display software IL NT RD is remote display software for a controller Remote display provides the same control and monitoring functions as controller itself Remote display for IL NT controllers uses standard IL NT controller with Remote display software No further programing of the display is required unit is self configurable from the main controller It is connected with the co...

Page 19: ...The protection of analogue IOM PTM inputs is activated by overcrossing the limits active only when the engine is running IG IOM analogue inputs are resistive the same parameters like IL NT 0 2 4 k The module IOM is designed for especially VDO resistive sensors IGS PTM analogue inputs are configurable by jumpers to ranges 0 250 0 100mV 0 20mA The module can be used especially for Pt100 sensors and ...

Page 20: ...e Guide pdf See the documentation of IGS PTM for the technical and function description IG IB Internet bridge IG IB Internet bridge enables InteliLite NT for Ethernet Internet communications It is connected to controller via RS232 line See InteliCommunication Guide for further details ...

Page 21: ...twork The internet connection can be enabled via the built in cellular modem supporting 2G and 3G networks or via Ethernet cable For InteliLite NT the following functions are available Direct Ethernet connection to ComAp configuration and monitoring tools LiteEdit InteliMonitor or WebSupervisor AirGate support Web interface Hint Support of InteliLite NT controllers is in IB NT 1 2 SW and newer For...

Page 22: ...InteliLite NT AMF20 25 SW version 2 2 ComAp September 2014 22 IL NT AMF 2 2 Reference Guide pdf IL NT Terminals IL NT terminals and front face ...

Page 23: ...r to fix the controller into the door as described on pictures below Recommended tightening torque is 0 15 0 2 Nm WARNING When mounted in plastic door or box or sheetmetal door thinner than 2 mm the tightening torque must be reduced If sufficient sealing is not achieved at tightening torque of approx 0 1 Nm further tightening may be counterproductive due to rising deformation of the door Additiona...

Page 24: ...InteliLite NT AMF20 25 SW version 2 2 ComAp September 2014 24 IL NT AMF 2 2 Reference Guide pdf Dimensions Hint Recommended mounting cutout size is 172 x 112 mm ...

Page 25: ...September 2014 25 IL NT AMF 2 2 Reference Guide pdf Recommended Wiring AMF Wiring Diagram Hint MCB and GCB is recommended to be mechanically interlocked It is possible to start Volvo and Scania engines via CAN bus See Engines started via CAN bus ...

Page 26: ...ations Contactors set point MCB Logic CLOSE OFF FEEDBACK 24V 12V MC GC K3 GCB CLOSE OPEN GC MC MCB G GCB MCB FEEDBACK CLOSE OPEN 0V MC T GC K3 GC LOAD MC K4 K4 ATS with two stable positions set point MCB Logic CLOSE ON FEEDBACK 24V 12V ATS K3 GCB MCB G GCB T CLOSE OPEN ATS 0V ATS LOAD FEEDBACK CLOSE OPEN MCB K3 ...

Page 27: ...tion system continues as long as Mains is failed Transfer of load from one gen set to other one is with blackout System works for two gensets with IL NT AMF25 controllers One controller is Master and second is Slave Other models of IL NT are not supported System needs one binary input and one binary output in each controller System works only in AUT mode For correct operation both controllers have...

Page 28: ... already supplying load in AUT and it is switched to DualAMF operation after 12AM in Slave s starting period Setpoint MCB Opens On has to be set to MAINSFAIL Otherwise system would not correctly work if Slave would start to stand by as first Master would not know when to open MCB breaker In case one gen set should run in stand by but it fails the other gen set runs instead After failed gen set rec...

Page 29: ...n supplying the load For example 6 hours Make this setting on Master controller Only Master controller controls this timer 8 Set Operation Mode to MASTER on first controller and to SLAVE on second controller 9 Change the mode of both controllers to AUT 10 System is now ready for DualAMF function Wiring of system with selectable MASTER and SLAVE role settings Hint GCB and MCB breakers feedbacks are...

Page 30: ...que allowable wire size and type for the Field Wiring Terminals Based on terminal type PA256 Specified tightening torque 0 5Nm 4 4 In lb 2EDGK Specified tightening torque 0 4Nm 3 5 In lb For field type terminals Use only diameter 2 0 0 5mm 12 26AWG conductor rated for 75 C minimum For Mains Bus Voltage and Generator Voltage terminals Use only diameter 2 0 0 5mm 12 26AWG conductor rated for 90 C mi...

Page 31: ... negative terminal is 4A this is dependent on binary output load For the connections with 12VDC power supply the InteliLite NT includes internal capacitors that allow the controller to continue operation during cranking if the battery voltage dip occurs If the voltage before dip is 10V after 100ms the voltage recovers to 7 V the controller continues operating During this voltage dip the controller...

Page 32: ...ould be up to 0 1 Ohm for I LBA proper function Hint I LBA may not eliminate voltage drop when used with low temperature 40 C version of controller and display heating element is on below 5 C Current drain of heating element exhausts LBA capacitors very fast Power supply fusing A one amp fuse should be connected in line with the battery positive terminal to the controller and modules These items s...

Page 33: ...n 2 2 ComAp September 2014 33 IL NT AMF 2 2 Reference Guide pdf Binary output protections Hint Do not connect binary outputs directly to DC relays without protection diodes even if they are not connected directly to controller outputs ...

Page 34: ... from the generator voltage Gear Teeth 0 IL NT is measuring some voltage value on input terminals due to open fusing If RPM 0 the controller will be put into a Not ready state and the engine will not be allowed to start Current measurement The number of CT s is automatically selected based on selected value of setpoint ConnectionType 3Ph4Wire 3Ph3Wire Split Ph Mono Ph Hint Further information abou...

Page 35: ...d CT location There are two options of CT location a Load b Gen Set New setpoint CT Location for AMF20 and AMF25 controllers is placed in group Basic Setting According to the connection it is possible to set CT location Load or Gen Set When CT Location is set to Load and MCB is closed the controller will display on Mains screen current value The statistics now contain Mains kWh Mains kVArh Genset ...

Page 36: ...ing delay software programmable from 0 03 to 5 seconds Included seven binary inputs or seven binary outputs IL NT CT BIO7 Hint For more technical details see IC NT CT BIO7 interface Hint For more information about the application settings see EarthFaultProt setpoint group Operating principle When the measured current exceeds the set value this indicates that part of the current is dispersed to ear...

Page 37: ...nType setpoint ConnectionType 3Ph4Wire 3Ph3Wire Split Ph Mono Ph options every type matches to corresponding generator connection type The generator protections are evaluated from different voltages based on ConnectionType setting 3W 4Ph Ph Ph voltage 3W 3Ph Ph Ph voltage Split Ph Ph N voltage Mono Ph Ph N voltage ConnectionType 3 Phase 4 Wires 3 Phase 4 Wires STAR Connection Three phase wye measu...

Page 38: ... 3 Wires DELTA Connection HI LEG WILD LEG RED LEG DELTA Connection Hint Only L1 L2 and L3 wires should be connected In case of HI LEG WILD LEG RED LEG DELTA connection the N neutral wire in the diagram connected between T6 and T9 has to be disconnected No separation transformers for three wires voltage connection without N are needed ...

Page 39: ...nnection ConnectionType Mono Phase Single phase measurement 1PH Hint There has been a change in wiring of monophase at voltage terminals between firmware IL NT1 4 and IL NT1 5 Picture above shows connection for IL NT 1 5 Wiring for older firmwares is described in older IL NT manuals line L1 was connected to all three terminals L1 L2 and L3 Mono Phase MONOPHASE Connection Hint ...

Page 40: ...14 ASCII characters Config of input Config Analog Binary not supp by PTM Tri state not supp by PTM ECU Analog measuring in specified range Binary open close threshold 750 Three state open close threshold 750 Failure 10 or 2400 Value is read from ECU Physical dimension Dim bar C Up to 4 ASCII characters Valid only for analog inputs Polarity Contact type NC NO Valid only for binary and three state i...

Page 41: ...og inputs 2x 470 COM POWER AI1 AI2 AI3 Mixed connection of InteliLite analog inputs AI1 binary input AI2 three state input AI3 analog resistive input Hint Description of analog inputs with COM terminal and 4 pins relates to units with HW version 1 3 Older HW versions do not have COM terminal and use only 3 pins AI1 AI2 and AI3 Wiring Wiring diagrams of analog inputs since IL NT HW 1 3 WIRING OF AN...

Page 42: ...InteliLite NT AMF20 25 SW version 2 2 ComAp September 2014 42 IL NT AMF 2 2 Reference Guide pdf WIRING OF ANALOG INPUTS ISOLATED SENSORS Wiring diagrams of analog inputs for IL NT HW 1 1 and older ...

Page 43: ...esigned for resistive sensors with resistance in range of 0 to 2 4k To ensure a proper function use shielded cables especially for length over 3m COM terminal is dedicated to measure ground voltage potential difference between engine and controller As binary input Open close state are detected threshold level is 750 ...

Page 44: ...close contact is connected between Analog input and COM terminal of Analog inputs Analog input detects only open close state Tri state open close contact is connected parallel to one of two serial resistors between Analog input and COM terminal of Analog inputs Set to Analog Alarm Properties Selection between different direction of protection Under Limit Over Limit or combination with Fail sensor ...

Page 45: ...tpoints Wrn level Sd level AI del Names of these setpoints are fix defined Number of decimal points of Wrn level and Sd level is the same as the configured number of decimal points of measured value Analog input extension measurement 0 70V 4 20mA On each analog input there is a possibility to connect voltage or current output sensor instead of resistive one Recommended wiring connection for these ...

Page 46: ...6 7 8 9 10 P bar 0 0 6 1 2 1 8 2 4 3 3 6 4 2 4 8 5 4 6 Modify one of analog input in LiteEdit configuration and load curve AI 0 10V CRV Than you can change resolution and measured value name witch is default displayed at V volts For example if you have connected pressure sensor and his output voltage is 5V for pressure 3bar you can change value V in column Dim to Bar and by sensor specification ad...

Page 47: ...m PT 5 HF 12DC ST with PT2x2 BE base element Saltek http www saltek cz DM 012 2 R DJ Recommended data cables BELDEN http www belden com A For shorter distances 3105A Paired EIA Industrial RS 485 PLTC CM 1x2 conductors B For longer distances 3106A Paired EIA Industrial RS 485 PLTC CM 1x2 1 conductors C In case of surge hazard 3106A Paired EIA Industrial RS 485 PLTC CM 1x2 1 conductors RS485 connect...

Page 48: ... 1x2 1 conductors C In case of surge hazard 3106A Paired EIA Industrial RS 485 PLTC CM 1x2 1 conductors Picture 1 shorter distances all network components within one room Picture 2 longer distances connection between rooms within one building CAN1 H COM L CAN2 120 1 iS CU Addr 1 Addr 1 CAN1 CAN1 8 iS AIN Addr 8 7 iS BIN Addr in13 out7 CAN1 CAN1 1 iS AIN Addr 1 120 1 iS BIN Addr in1 out1 CAN1 CAN2 ...

Page 49: ...ternal or external resistor terminated Maximal CAN bus length is up to 200 meters For CAN data cables details see chapter Technical data Communication interface CAN cable shielding connect to IL NT COM terminal IL NT contains internal fix 120 ohm resistor and must be located on the CAN bus end New units with HW version 1 3 have terminating resistor jumper located at CAN terminal New IG IOM and IGS...

Page 50: ...Used Binary input has no function Use this configuration when Binary input is not connected Alarm If the input is closed or opened selected alarm is activated Binary Alarm configuration items Name 14 characters ASCII string Contact type NC Normally closed NO Normally opened Alarm type Warning BOC Shut down Alarm active All the time Valid if checkbox Engine running only is not checked Engine runnin...

Page 51: ...ensured To back up the Emergency Stop function it is recommended to connect separate circuit for disconnection of Fuel Solenoid and Starter signals Sd Override If the input is closed all alarms are disabled except the binary input EMERGENCY STOP and engine overspeed protection all IL alarms are detected IL front panel gen set RED LED blinks or lights alarm is recorded on the IL alarm list screen B...

Page 52: ...n case AMF Settings ReturnFromTEST is set to AUTO then only gen set is started but MCB is not opened and GCB is not closed except there is a Mains fail So controller behaves like in common TEST mode For more details see description of the setpoint AMF Settings ReturnFromTEST MANUAL AUTO Hint Function Test Onload was changed to combination Remote Test Rem TEST OnLd RemControlLock If the input is ac...

Page 53: ...n the InteliLite front panel It is active in MAN mode only MainsFailBlock If the input is closed the automatic start of the gen set at Mains failure is blocked In case of running gen set in AUT mode timer ReturnDel is started and when it elapse GCB is opened gen set goes to cooling procedure and stops When GCB is opened after TransferDel the MCB is closed Hint This input simulates healthy Mains AM...

Page 54: ...ry input will affect the controller behavior only when the engine is running in MAN mode When the input is activated in MAN mode If GCB is closed the controller will open it The controller will try to switch the engine to Idle speed request to Idle speed is sent to ECU and LBO Idle Nominal is activated The LCD will indicate Manual Idle state Generator protections are deactivated GCB is locked in o...

Page 55: ...an still be active in that case it is deactivated before cranking Stop Pulse Output is active for 1 second after Stop Solenoid output activation This signal is sent to ECU in case of engine stop request Ignition The output closes after reaching value of crank RPM fixed 30RPM Opens after stopping of the engine or in pause during repeated start Prestart The output closes prior to the engine start Pr...

Page 56: ...ime to close reaction time of GCB is 0 1 sec IL NT controller can work even without breakers feedback in this case do not configure the feedback to binary inputs For more details see chapters Circuit breakers timing and GCB MCB fail detection GCB ON Coil The output activates Generator Circuit Breaker coil GCB Off Coil The output deactivates Generator Circuit Breaker coil GCB UV Coil The output con...

Page 57: ... opened when the current in all three phases is for 1 sec below CT ratio 200 2 Hint Values are truncated after division not rounded Fault Reset The output is a copy of Fault Reset button on controller and binary input FaultResButton Gen Healthy The output is a copy of generator status LED on IL NT front panel The output is closed if gen set is running and all gen set electric values are in limits ...

Page 58: ...itor the actual fuel level in tank It is a prerequisite for this function to use a fuel level sensor at this analog input Temp Switch This switch is assigned to the controller s analog input 2 commonly used for water temperature sensing The setpoints TempSwitch ON and TempSwitchOFF for on and off level adjustment are located in the setpoint group Engine Params Typical usage for this binary output ...

Page 59: ...ponding binary output is activated 30s after the engine is running Maintenance Output closes if the Maintenance alarm activates i e the gen set has been running for more than Engine Protect WrnMaintenance The output opens if alarm is not active and FAULT RESET is pressed Ctrl HeartBeat Output signalizes Watchdog Reset In a healthy state it blinks at 500ms 500ms rate When Watchdog Reset occurs it s...

Page 60: ... FAULT RESET is pressed AL Gen V The output closes if the generator undervoltage shutdown alarm activates The output opens if alarm is not active and FAULT RESET is pressed AL Gen Volts The output closes if the generator over under voltage alarm or voltage asymmetry alarm activates The output opens if alarm is not active and FAULT RESET is pressed AL Gen Freq Output closes if the generator over un...

Page 61: ...till Engine conditions This protection goes active when Stop Time setpoint value exceed and any Running engine conditions are detected after stop command or under conditions for activating Wrn Stop Fail alarm on Still engine for generator voltage 50 of nominal voltage Sd Stop Fail has delay 1s for generator voltage 50 of nominal voltage Sd Stop Fail has delay 200ms for oil pressure starting oil pr...

Page 62: ...t is detected extension module is needed The output opens if alarm is not active and FAULT RESET is pressed Hint For more details see chapter Earth Fault Measurement AL Common Wrn Output closes when any warning alarm appears The output opens if No warning alarm is active and FAULT RESET is pressed AL Common Sd Output closes when any shut down alarm appears The output opens if No Sd alarm is active...

Page 63: ...Wrn Output closes if the engine Fuel Level configured to the third analog input warning alarm activates BI1 7 Status IOM BI1 7 Status The outputs give an information about the assigned binary input In case the assigned binary input is configured to alarm type then the output closes when the alarm activates It opens if alarm is not active and FAULT RESET is pressed In case the assigned binary input...

Page 64: ...down information from ECU ECU PowerRelay The output closes at the beginning of prestart and opens if the engine shall be stopped This output can be used to indicate when the ECU should be powered up i e only while the engine is running This output also influences evaluation of communication failure with ECU and related FLS alarms from analog inputs read from the ECU If the output is configured whi...

Page 65: ...rface Following values can be received from Engine Control Unit via CAN bus instead of measuring on IL NT terminals when J1939 interface is enabled Value Value is received from J1939 enabled J1939 disabled RPM ECU IL NT RPM terminals Oil pressure ECU or IL NT AI1 IL NT AI1 terminals Water temperature ECU or IL NT AI2 IL NT AI2 terminals Fuel Level ECU or IL NT AI3 IL NT AI3 terminals ECU State ECU...

Page 66: ...hanges is required a password to the controller The default password from manufacturer is 0 Maximum value of password is 9999 Controller has following functions Automatic checking of password during change to be maximally 9999 if it is bigger value it will be automatically changed to 0 LiteEdit LE will prevent to write bigger value than 9999 Cyclic rotation of value of password in case of using ar...

Page 67: ...ues If necessary value change is possible by LiteEdit software password is required WARNING Change of CT ratio over value 250 without reconfiguring in LiteEdit can cause overflow of current measurement and improper function of controller WARNING For CT Ratio 250 the measured current on generator or mains shall not be bigger than 6500A or equivalent of 3200kVA on any phase or total kVA or equivalen...

Page 68: ... 2 Reference Guide pdf PT Ratio 1 Gen set potential transformers ratio Step 0 1 V V Range 0 1 500 0 V V Vm PT Ratio 1 Mains potential transformers ratio Step 0 1 V V Range 0 1 500 0 V V NomVolts Ph N V Nominal generator voltage phase to neutral Step 1V Range 80 20000 V Hint ...

Page 69: ...ep 1RPM Range 100 4000 RPM ControllerMode OFF MAN AUT TEST Equivalent to Controller mode changes by MODE or MODE buttons Hint Controller Mode change can be separately password protected Reset To MAN ENABLED DISABLED DISABLED Controller stays in AUT Mode after Fault Reset ENABLED Automatic switch from AUT or TEST to MAN Mode after Fault Reset to avoid automatic engine start This function is active ...

Page 70: ...tion with Cummins engines via Modbus Hint For details on communication speed and other technical parameters please see chapter Technical Data For detail description see chapter Modbus protocol Since IL NT version 1 3 controller supports register oriented Modbus COM2 Mode DIRECT MODBUS ECU LINK Communication protocol switch for the COM2 channel if dual communication module is plugged in DIRECT Lite...

Page 71: ...ISABLED The ethernet connection is adjusted fixedly according to the setpoints IP Addr NetMask GateIP DNS IP Address This method should be used for classic ethernet or Internet connection When this type of connection is opening the controller is specified by its IP address That means it would be inconvenient if the IP address were not fixed static ENABLED The ethernet connection settings is obtain...

Page 72: ...s e g 74 125 39 109 of the SMTP server Please ask your internet provider or IT manager for this information Hint You may also use one of free SMTP servers e g smtp gmail com However please note that some free SMTP servers may cause delays in hours when sending e mails If you do not want to send active e mails you may leave this setpoint blank as well as other setpoints related to SMTP server and e...

Page 73: ...is valid Prestart Time s Time of closing of the Prestart output prior to the engine start Set to zero if you want to leave the output Prestart open Step 1s Range 0 600 s MaxCrank Time s Maximum time limit of cranking Step 1s Range 1 255 s CrnkFail Pause s Pause between Crank Attempts Step 1s Range 5 60 s Crank Attempts Max number of Crank Attempts Step 1 Range 1 10 Idle Time s Idle time delay star...

Page 74: ... output IDLE NOMINAL during engine Cooling state NOMINAL Cooling is executed at Nominal speed and generator protections are active IDLE Cooling is executed at Idle speed and generator protections are switched off Hint When ECU is connected the predefined value 900 RPM for IDLE speed is requested Hint Binary output IDLE NOMINAL must be configured and connected to speed governor Engine Idle speed mu...

Page 75: ...is selected in ECU configuration Primary or secondary engine speed is set by Frequency select bits in VP Status frame Scania Scania S6 Singlespeed is selected in ECU configuration Nominal engine speed is chosen by Nominal speed switch 1 and 2 from DLN1 frame when the engine is running on nominal speed i e binary output Idle Nominal is active When the output is not active engine is running on Idle ...

Page 76: ...uel Level It is a prerequisite for this function to use a fuel level sensor at this analog input TempSwitch ON Threshold level for switching on the binary output TempSwitch This function is connected with controller s analog input 2 Step 1 Range 100 10000 TempSwitchOFF Threshold level for switching off the binary output TempSwitch This function is connected with controller s analog input 2 Step 1 ...

Page 77: ...1s Range 0 300 s Hint The protections sequence diagram can be found in Alarm time chart in chapter Alarm Management It displays when and what protections are active Horn Timeout s Max time limit of horn sounding Set to zero if you want to leave the output HORN open Horn timeout starts again from the beginning if a new alarm appears before previous Horn timeout has elapsed Step 1s Range 0 600 s Ove...

Page 78: ...LOG INPUT 3 Step 1 Range 100 10000 AI3 Sd Shutdown threshold level for ANALOG INPUT 3 Step 1 Range 100 10000 AI3 Del s Delay for ANALOG INPUT 3 Step 1 s Range 0 900 s Batt Undervolt V Warning threshold for low battery voltage Step 0 1 V Range 8V 40 Battery Volts Batt Overvolt V Warning threshold for hi battery voltage Step 0 1 V Range 8V 40 Battery Volts Batt Volt Del s Delay for low battery volta...

Page 79: ...et Cooldown occurs when generator current reaches Short Crct BOC limit Step 1 of Nominal current Range 100 500 Short Crct Del s Delay for generator shortcurrent alarm Step 0 04s Range 0 00 10 00 s Amps IDMT Del s IDMT curve shape selection Amps IDMT Del is Reaction time of IDMT protection for 200 overcurrent Igen 2 Nomin Current Step 0 1 s Range 0 1 600 0 s IDMT is very inverse generator over curr...

Page 80: ... Del s Delay for generator current unbalance Step 0 1 s Range 0 0 600 0 s Gen V Sd Threshold for generator overvoltage All three phases are checked Maximum out of three is used Step 1 of Nominal voltage Range 0 Gen V BOC 200 Gen V BOC Threshold for generator undervoltage All three phases are checked Minimum out of three is used Step 1 of Nominal voltage Range 0 200 Gen V Sd Hint Overcurrent 200 ID...

Page 81: ...al frequency Gen Freq BOC Threshold for generator phase L1 underfrequency Step 0 1 of Nominal frequency Range 0 0 200 Gen Freq BOC of Nominal frequency Gen Freq Del s Delay for generator underfrequency and overfrequency alarm Step 0 1s Range 0 0 600 0 s AMF Settings Operation Mode AMF MRS SLAVE MASTER Based on this setpoint is defined basic controller function AMF Normal AMF operation MRS When MRS...

Page 82: ...e 0 600 0 s The time charts bellow show recommended setting of AMF Settings Transfer Del setpoint If the Transfer Del setpoint is set shorter If some delay between MCB feedback than the time required for opening of the deactivation and closing of GCB Close Open circuit breaker the controller closes GCB output is required then the Transfer Del Close Open output straight away 100 ms must be set to s...

Page 83: ... 40 form 100 Mains V If Mains V 110 then hysteresis for Mains V is calculated as 40 from 100 Mains V Mains V Del s Delay for mains undervoltage and overvoltage Step 0 1 s Range 0 600 0 s Mains V Unbal Threshold for mains voltage unbalance Step 1 of Nominal voltage Range 1 150 Mains VUnb Del s Delay for mains voltage unbalance Step 0 1 s Range 0 60 0 Mains Freq Threshold for mains overfrequency All...

Page 84: ... gen set select AUTO Mode 5 In AUT Mode a After the MainsReturnDel InteliLite opens the GCB b After the Transfer Del delay InteliLite closes the MCB c The gen set is cooled and stopped AUTO 1 Select TEST gen sets starts and running unloaded 2 To transfer load from mains to the gen set wait for the power cut The controller does not response for MCB ON OFF button 3 When the mains recovers a After th...

Page 85: ...nt This option should be used for MCBs using 230V control and not equipped with the undervoltage coil Extension I O IOM AI1 4 Wrn The warning level for IOM ANALOG INPUT 1 4 alarm detection Step 1 Range 100 10000 IOM AI1 4 Sd The shutdown level for IOM ANALOG INPUT 1 4 alarm detection Step 1 Range 100 10000 IOM AI1 4 Del s Delay for IOM ANALOG INPUT 1 4 alarm Step 1 s Range 0 900 s Hint IG IOM IGS ...

Page 86: ...EST mode Controller activates timer whenever it is powered up even in period where timer should be already running No Func There is no any other function but binary output Timer1 2 activation TEST When this option is chosen then the Timer output is also internally connected to the Remote TEST binary input TEST OnLd When this option is chosen then the Timer output is also internally connected to th...

Page 87: ...is corresponding to Analog input Step 1 Range 1000 1000 Hint Calibration constants have to be adjusted when measured value is near the alarm level User curves can be defined by LiteEdit software SMS E Mail Remote alarm messaging If a GSM modem and or Internet Bridge are connected to the controller the controller can send SMS messages and or emails at the moment when a new alarm appears in the Alar...

Page 88: ...resp TelNo Addr Ch2 Event Msg ON OFF Set this setpoint to ON if you want to get messages when a new event occurs Hint The target address GSM phone number or e mail address must be set correctly to the setpoint s TelNo Addr Ch1 resp TelNo Addr Ch2 TelNo Addr Ch1 2 Enter either a valid GSM phone number or e mail address to this setpoint where the alarm messages shall be sent Type of active call is c...

Page 89: ...nal generator voltage phase to neutral Step 1V Range 80 20000 V Hint Phase sequence check is not possible to evaluate under voltage 50V what causes that if measured voltage 50V is within the allowed range controller will not allow to close the GCB even if relevant LED diode on front panel of IL NT lits NomVolts Ph Ph1 2 V Nominal generator voltage phase to phase Step 1V Range 138 35000 V Nomin Cur...

Page 90: ...iption refers to the Volvo Penta Application bulletin 30 0 003 The procedure for changing engine speed on the D9 and D16 engines is different from the D12 engine There is no system reset on the EMS2 unit therefore the procedure is changed Procedure if ECU not energized 5 Switch the IL controller to MAN Mode 6 Power up the ECU 7 Change the setpoint ECU FreqSelect and confirm it by pressing Enter 8 ...

Page 91: ... 2 2 Reference Guide pdf EF CT Ratio 5A Earth Fault current transformer ratio Step 1 A Range 1 2000 A 5A EarthFault Sd A Shutdown threshold level for Earth Fault current Step 0 01 A Range 1 500 A EarthFault Del s Earth Fault current measurement delay Step 0 01s Range 1 5s ...

Page 92: ... ECU list packages configuration and wiring recommendations can be found in ComAp Electronic Engines Support manual If the connected engine is Cummins with GCS engine control unit communicating via Modbus it is necessary to set the setpoint Basic settings COM1 Mode ECU LINK or COM2 Mode ECU LINK Loss of communication causes a warning alarm On the contrary the ECU can be switched off at quiescent e...

Page 93: ...EMR2 9 DDC DDEC IV V 10 Caterpillar J1939 12 Perkins ECM 14 Iveco NEF Cursor 16 Scania S6 Singlespeed from ver 1794335 18 SISU EEM3 Gen set 20 MTU ADEC J1939 23 JCB Delphi DCM 24 Daimler Chrysler ADM2 25 Deutz EMR3 26 Cummins CM850 28 Iveco Vector 29 MAN MFR 31 VM Marine 32 VM Industrial 35 GM SECM 36 ISUZU ECM 43 Cummins CM850 CM2150 CM2250 44 GM e control ECU 58 GM e control LCI 60 MTU SMART Con...

Page 94: ...meter Number FMI Failure Mode Identify couple describes one fail information If FMI is equal to 0 or 1 WRN is displayed in the ECU Alarm list For any other FMI values FLS is displayed Detail SPN FMI code specification see in SAE Truck and Bus Control and Communications Network Standards Manual SAE HS 1939 Publication Or refer to corresponding engine manufacturer s ECU error codes list Complete lis...

Page 95: ...ber 2014 95 IL NT AMF 2 2 Reference Guide pdf Connection description The following diagrams show how to connect the engine control unit to the InteliLite controller Engines with J1939 support started via CAN bus VOLVO PENTA engines EMS II EDC III units ...

Page 96: ...CY STOP CONTROL SIGNALS GEN C B FEED BACK MAINS C B FEED BACK DIESEL GAS ENGINE RPM GENERATOR G 24 V L1 L2 L3 N Generator C B Mains C B SPRINKLER REMOTE TEST RS 232C Interface Modem or PC REMOTE OFF ALARM BINARY OUTPUTS MAINS C B GEN C B PRESTART READY TO LOAD FUEL LEVEL ECU 10 pin EMS B1 connector 3 4 5 6 7 8 9 10 2 1 24 V DC GND ...

Page 97: ...bits Baud rate settings SW2 9600 bps more info available on http www advantech com products Model_Detail asp model_id 1 D6FLH LOAD ACCESS LOCK EMERGENCY STOP CONTROL SIGNALS GEN C B FEED BACK MAINS C B FEED BACK DIESEL GAS ENGINE RPM GENERATOR G 24 V L1 L2 L3 N Generator C B Mains C B SPRINKLER REMOTE TEST REMOTE OFF ALARM BINARY OUTPUTS MAINS C B GEN C B PRESTART READY TO LOAD STARTER BATTERY FUE...

Page 98: ...des information on minimum maximum values of respective sensors Actual values especially of temperature curves may differ Meaning is to prolong curve to the lower temperature values so the cold engine will not raise alarm fail sensor Curve Min Value Max Value Unit Datcon 5 Bar 0 5 Bar Datcon 7 Bar 0 7 Bar Datcon 10 Bar 0 10 Bar Datcon 80 Psi 0 80 Psi Datcon 100 Psi 0 100 Psi Datcon 150 Psi 0 150 P...

Page 99: ...n run without load unlimited time The controller does not automatically stop the running gen set in MAN Mode The controller does not start the gen set when power cut comes The controller provides interlock between GCB and MCB it means it is never possible to close both CB together Start stop sequence simplified MODE MAN Engine start stop request is given by pressing buttons START and STOP MODE AUT...

Page 100: ...DY TO LOAD off Cooling Time timer started Cooling RPM 0 or any other shutdown condition READY TO LOAD off 2 FUEL SOLENOID off Shutdown GCB CLOSE OPEN closed Loaded Loaded GCB CLOSE OPEN opened Running RPM 0 or any other shutdown condition FUEL SOLENOID off STOP SOLENOID on READY TO LOAD off Shutdown Cooling Cooling Time elapsed FUEL SOLENOID off STOP SOLENOID on Stop RPM 0 or any other shutdown co...

Page 101: ...ine start sequence performed then GCB CLOSE OPEN on 2 Island operation EmergStart Del elapsed MCB Opens On GENRUN Engine start sequence performed then MCB CLOSE OPEN off time delay Transfer Del performed and GCB CLOSE OPEN on 2 Island operation IslOper Island operation Mains voltage and frequency OK MainsReturnDel timer started Mains return MainsRet Mains return Mains failed Island operation Mains...

Page 102: ...s closed the controller automatically transfers load from the mains to the gen set Setpoint AMF Settings ReturnFromTEST must be set to MANUAL otherwise controller will not transfer the load to gen set If the setpoint ReturnFromTEST is set to AUTO controller behaves like in common TEST mode e g gen set remains running but will not automatically transfer the load it will wait for mains fail The setp...

Page 103: ...d Mains return MCB closed only when genset is not running and GCB is opened MCB Close Del Relation between GCB and MCB Conditions AUTO Mode Mains off MCB opened GCB closed gen set loaded Mains returns GCB opens according 3 MainsReturnDel MCB closes Transfer Del GCB opened MCB closed Fwd Return Del Relation between GCB and MCB Test mode Situation 1 Mains OK MCB closed GCB opened RPM 0 Change mode t...

Page 104: ...InteliLite NT AMF20 25 SW version 2 2 ComAp September 2014 104 IL NT AMF 2 2 Reference Guide pdf MCB opened GCB closed Fwd Return Del ...

Page 105: ...ue Sensor Fail is only evaluated for values of sensor curve within range 1 14999Ohm When the sensor characteristic curve consists values 0 or 15000 the sensor fault for shortcircuit sensor fail is not evaluated Maximum allowable resistance value for sensor characteristics is 15000 Ohms Warning WRN When warning comes up only alarm outputs and common warning output are closed Possible warnings See L...

Page 106: ...larm list Alarm time chart All the time configured protections I I RPM mains failure detection GCB opened Engine running only protections engine water temperature luboil pressure Underspeed Stop Start Starter OFF ProtectHoldoff Switched to nominal speed Min Stab Time GCB closed Max Stab Time Gen V V Freq Freq Idle Time 5 sec Voltage phase sequence detection InteliLite controller detects phase sequ...

Page 107: ...edback Alarm detection immediatelly active closed opened Alarm GCB fail BI GCB feedback BO GCB close open Alarm detection immediatelly active opened closed When BO GCB close open MCB Close Open opens there is 5 sec delay for GCB fail MCB fail detection Alarm GCB fail BO GCB close open BI GCB feedback active opened opened Time delay 5 sec When BO GCB close open MCB Close Open closes there is 5sec d...

Page 108: ...peed and GCB OPEN CLOSE is closed Stop Stop Automatic or manual stop command was issued engine is stopping Shutdowns Shut down alarm activated Ready Gen set is ready to run Cooling Gen set is cooling before stop EmergMan Emergency Manual gen set operation Used for bypass the controller and engine manual start ManIdle Indicates that Manual IDLE function is activated and Engine is running on Idle sp...

Page 109: ...e starting oil pressure Wrn Stop Fail has delay 1s for detected RPM there is no delay Stop engine conditions If no engine running conditions are validated than the controller will wait extra 10s before leaving the Machine state Stop and then it will release the Binary output Stop solenoid Fuel Solenoid is opened Gen set stoped On Off Time Stop Engine run 10 s Oil Pressure Stop Solenoid Output Gene...

Page 110: ...input 3 is greater than AI3 Wrn setpoint AI3 Sd SD YES Value measured on analog input 3 is greater than AI3 Sd setpoint IOM AIx Wrn WRN YES Warning alarm configurable on the input of IG IOM IGS PTM IOM AIx Sd SD YES Shutdown alarm configurable on the input of IG IOM IGS PTM Binary input Configurable YES Configurable Warning BOC Shutdown alarms on the inputs of IL NT IOM Bin Inp Configurable YES Co...

Page 111: ...t for at least Earth Fault Del period Sd Overspeed SD YES The protection comes active if the speed is greater than Overspeed setpoint Sd Underspeed SD YES During starting of the engine when the RPM reach the value of Starting RPM setpoint the starter is switched off and the speed of the engine can drop under Starting RPM again Then the Underspeed protection becomes active Protection evaluation sta...

Page 112: ...ngine reach this value Wrn FuelTheft WRN NO Fuel theft indication alarm Wrn ECU Alarm WRN NO ECU alarm list is not empty Wrn ECU Comm WRN YES The controller lost communication with ECU Wrn RA15 Fail WRN NO Warning alarm in case of lost connection to IGL RA15 module Sd IOM Fail SD NO Shutdown alarm in case of lost connection to IG IOM IGS PTM module ParamFail NONE NO Wrong checksum of parameters Ha...

Page 113: ...orical event in format HH MM SS Mode Controller s mode RPM Engine speed Pwr Generator active power PF Generator PF LChr Character of the load Gfrq Generator frequency Vg1 Generator voltage L1 L2 or see description above Vg2 Generator voltage L2 L3 or see description above Vg3 Generator voltage L3 L1 or see description above Ig1 Generator current L1 Ig2 Generator current L2 Ig3 Generator current L3...

Page 114: ... IOM IGS PTM Analog input 4 value when configured IG IOM IGS PTM BIM IG IOM IGS PTM Binary inputs when configured IG IOM IGS PTM BOM IG IOM IGS PTM Binary outputs when configured IG IOM IGS PTM EF Earth fault current Depends if enabled in configuration see more details in LiteEdit 4 4 Reference Guide pdf ...

Page 115: ...configurable language support On this screen is possible to switch between languages configured in controller Other way to change language is by binary input Lang Selection User Interface screen InteliLite NT controller since IL NT 1 3 SW enables to choose the user interface as customer prefers There are two choices available USER or ENGINEER interface USER interface is meant for customers who pre...

Page 116: ...ommunication module is necessary to enable direct cable connection to a PC The module is plugged into the slot located on the rear side of the controller Find more information about installation of the modules in a separate chapter A RS232 USB or RS485 interface can be used for direct cable connection to a PC The setpoint COM1 Mode or COM2 Mode according to the interface used must be set to DIRECT...

Page 117: ...n controller burns out The simple solution is to assure that the PC supply 240 20V is ground free GND terminal is not connected 5 GND 2 RxD 3 TxD PC 5 GND 2 RxD 3 TxD RS232 RS232 230 VAC 0 VDC CONTROLLER Battery Required the same voltage potential between GND s RS 232 Modem connection A PC can be connected to the controller also remotely via modems Either an analog GSM or ISDN modem must be connec...

Page 118: ...m Fastrack M1306B Fastrack M1206B is not recommended Falcom A2D Modem setup procedure Analog modems obviously do not require any setup The only case in which setup could be necessary is if the modem has been bought in a country with a telephony system different than the target country where the modem will be used GSM modems need to be set up prior to using them with the controller Use the gm_setup...

Page 119: ...sible to use any web browser for basic monitoring and adjustment of the controller Direct your web browser to the IP address of the module e g http 192 168 1 254 and then enter the access code IB Lite Hint Setting the module up requires a certain familiarity with network administration Ask your IT specialist for assistance The default settings of the module are IP 192 168 1 254 Netmask 255 255 255...

Page 120: ...cialist for proper IP settings 8 Consult your e mail provider for proper e mail settings Note that also most public SMTP servers require authentication and e mails must be sent from an existing address 9 If you want to enable access only for clients with a specified IP address tick the checkbox Trusted clients and fill in the allowed IP addresses Hint See also the latest LiteEdit Reference Guide a...

Page 121: ...etpoint group are accessible by PAGE button from any measurement screen on controller Setpoints can be set on controller s front panel keyboard or by LiteEdit 4 5 and higher 6 Switch off ComAp controller 7 Place the SIM card into slot on IL NT GPRS card plug in the IL NT GPRS card into communication slot on back side of ComAp controller 8 Connect the antenna to designated SMA connector 9 Connect p...

Page 122: ...ount for you Details at http www comap cz products detail WebSupervisor Communication is now ready for use Hint To reduce the data traffic over GPRS network you can set in setpoint group Comms Settings the parameter AirGate IP 80 95 108 26 This will save significant data amount needed for translation of Airgate server IP address In case of changing the server IP address this settings has to be upd...

Page 123: ...module communication speed 255 Only running communication is needed to indicate AirGate Diag Diagnostic Code for AirGate connection Table of Diagnostic Codes Code Description 0 Waiting for connection to AirGate Server 1 Controller registered waiting for authorization 2 Not possible to register controller blacklisted 3 Not possible to register server has no more capacity 4 Not possible to register ...

Page 124: ..._ok stop OK d_ok aut OK if all conditions are correct Hint The value OK in an SMS means that the command was successfully transmitted to the controller Potential errors alarms during execution of commands are shown in Event SMS if is set as is described below Event SMS The InteliLite NT controller equipped with the IL NT GPRS communication module is able to send Event SMS according to the setting ...

Page 125: ...rd fixed and public IP firewalls and difficult communication settings http www comap cz news room news and events detail AirGate http www comap cz news room news and events detail The Rainbow rises for remotemonitoring applications Locate The controller supports the technology for GSM localization using an IL NT GPRS communication module It is possible to view the localization in WebSupervisor SNM...

Page 126: ...ction argument Write only User identification number Password Action command To generate MIB table go to LiteEdit 4 6 or higher and use Controller Generate Cfg image Generate SNMP MIB table Hint Please refer to IB Lite New features list for more information about SNMP support Firmware version 2 1 and lower For SNMP protocol support it is possible to use converter Modbus RTU SNMP with ComAp order c...

Page 127: ...s and length of the communication object will be expressed by number of registers Just one communication object can be read or written by one communication function Hint To obtain communication object numbers it is possible to download the actual controller description on line from controller or from ail archive and use export data function from LiteEdit software Hint Do not write setpoints repeat...

Page 128: ...P User Pass 24369 Short string Comms Settings SMTP Server IP 24368 Long string Comms Settings Contr MailBox 24367 Long string Comms Settings Time Zone GMT 1 00 24366 String list Comms Settings DNS IP Address 8 8 8 8 24362 Short string Engine Params Starting RPM 25 8254 5 50 Unsigned 8 Engine Params Starting Oil P 4 5 Bar 9681 0 10 Integer 16 Engine Params Prestart Time 2 s 8394 0 600 Unsigned 16 E...

Page 129: ...9 h 9648 0 10000 Unsigned 16 Gener Protect Overload BOC 120 8280 0 200 Unsigned 16 Gener Protect Overload Del 5 s 8281 0 600 Unsigned 16 Gener Protect Short Crct BOC 250 8282 100 500 Unsigned 16 Gener Protect Short Crct Del 0 04 s 9991 0 10 Unsigned 16 Gener Protect Amps IDMT Del 4 s 8283 1 60 Unsigned 16 Gener Protect Amps Unbal BOC 50 8284 1 200 Unsigned 16 Gener Protect Amps Unbal Del 5 s 8285 ...

Page 130: ...er2 ON Time 5 00 00 10199 Time Date Time Timer2Duration 5 min 10201 1 1440 Unsigned 16 Sensors Spec AI1Calibration 0 Bar 8431 100 100 Integer 16 Sensors Spec AI2Calibration 0 C 8407 1000 1000 Integer 16 Sensors Spec AI3Calibration 0 8467 1000 1000 Integer 16 SMS E Mail Yel Alarm Msg OFF 8482 String list SMS E Mail Red Alarm Msg OFF 8484 String list SMS E Mail Event Msg OFF 10926 String list SMS E ...

Page 131: ... Load Load kVAr L2 0 kVAr 8528 Integer 16 Load Load kVAr L3 0 kVAr 8529 Integer 16 Load Load kVA 0 kVA 8565 Integer 16 Load Load kVA L1 0 kVA 8530 Integer 16 Load Load kVA L2 0 kVA 8531 Integer 16 Load Load kVA L3 0 kVA 8532 Integer 16 Load Load PF 0 8204 Integer 8 Load Load Char 8395 Char Load Load PF L1 0 8533 Integer 8 Load Load Char L1 8626 Char Load Load PF L2 0 8534 Integer 8 Load Load Char ...

Page 132: ...0 8207 Unsigned 16 Statistics Maintenance 9999 h 9648 Unsigned 16 Statistics Num E Stops 0 11195 Unsigned 32 Statistics Shutdowns 0 11196 Unsigned 32 Statistics TotFuelConsum 0 L 9040 Unsigned 32 IL Info Engine State 8330 Unsigned 16 IL Info Breaker State 8455 Unsigned 16 IL Info Timer Text 8954 Unsigned 16 IL Info Timer Value 0 s 8955 Unsigned 16 IL Info FW Version 2 2 8393 Unsigned 8 IL Info App...

Page 133: ...following Open any type of online connection DDE server will try to open the connection but it will fail and write red error message in the status bar In this moment go to CONTROLLER PROGRAMMING AND CLONING PROGRAMMING and select proper firmware you want program to the controller Choosing the wrong type of firmware may result in non functional controller Press OK button to program the firmware to ...

Page 134: ...nues again until compatible master controller is found Not supported types of controllers not supported application or controllers that are not properly communicating are skipped during the search Controller type selection IL NT RD automatically detects controller type Troubles with connection There are few reasons why remote display cannot connect with master controller 1 Not supported type of co...

Page 135: ... NT ID Lite Remote Display Master controller RS 232 COM1 OR IL NT ID Lite IL NT RS232 485 IL NT RS232 485 IL NT ID Lite Remote Display Master controller RS 485 COM2 OR IL NT ID Lite IL NT RS232 485 IL NT RS232 485 IL NT ID Lite Remote Display 1 Master controller RS 485 COM2 IL NT ID Lite IL NT RS232 485 Remote Display 2 RS 232 COM1 Case 1 RS232 Master controller settings ControllerAddr 1 32 COM1 M...

Page 136: ... work in the same way Genset Engine can be controlled from remote display as well as from master controller User can switch screens set password change setpoints and view history records All IL NT RD screens Init Measure Setpoints and History display the same data like in the master controller Master device is always able to work without connected Remote display Interruption of the serial line bet...

Page 137: ...w BackupBatt occurs Follow these instructions 1 Disconnect all terminals from the controller and remove the controller from the switchboard 2 Release the rear cover using a flat screwdriver or another suitable tool 3 Remove all plug in modules 4 The battery is located in a holder on the circuit board Remove the old battery with a small sharp screwdriver and push with a finger the new battery into ...

Page 138: ...When internal RTC battery becomes flat controller function e g Ready for standby does not change until controller power supply is switched off Sometime before the battery is completely exhausted a warning message appears in Alarmlist RTCbatteryFlat After the next power switch on with flat battery already controller Genset is still possible to run All new history records will have not valid date an...

Page 139: ...ns ComAp gen set controllers provide following range of generator protections For each protection adjustable limit and time delay are available Comparison table with ANSI codes ANSI code Protection IL NT AMF20 IL NT AMF25 59 Overvoltage 27 Undervoltage 47 Voltage Asymmetry 81H Overfrequency 81L Underfrequency 50 51 Overcurrent 46 Current Unbalance 32 Overload 51N 64 Earth Fault 32R Reverse Power 2...

Page 140: ...ect the operation at all Operating conditions Operating temperature IL NT 20 70 o C Operating temperature IL NT LT 40 70 o C Storage temperature 30 80 o C Protection front panel IP65 Humidity 95 without condensation Standard conformity Low Voltage Directive EN 61010 1 95 A1 97 Electromagnetic Compatibility EN 61000 6 3 2006 EN 61000 6 3 2006 EN 61000 6 1 2005 EN 61000 6 2 1999 Vibration 2 25 Hz 1 ...

Page 141: ...d current from CT 10 A Current measurement tolerance 2 from the Nominal current Max peak current from CT 50 A 1s Max continuous current 10 A Voltage inputs Measuring voltage range 0 277 VAC phase to neutral 0 480 VAC phase to phase Maximal measured voltage 340 VAC phase to neutral 600 VAC phase to phase Input resistance 0 6 M phase to phase 0 3 M phase to neutral Voltage measurement tolerance 2 fr...

Page 142: ...lectrically separated Maximal CAN bus length 200m Speed 250kBd Nominal impedance 120 Cable type twisted pair shielded Following dynamic cable parameters are important especially for maximal 200 meters CAN bus length and 32 iS COM units connected Nominal Velocity of Propagation min 75 max 4 4 ns m Wire crosscut min 0 25 mm 2 Maximal attenuation at 1 MHz 2 dB 100m Recommended Industrial Automation P...

Page 143: ...L NT 1 2 and older the communication speeds are 19 2kBd STD DIRECT 19 2kBd Analog modem 9 6 kBd digital modem 9 6kBd MODBUS IL NT RS232 485 interface optional card Plugs into IL NT controller COMMUNICATION MODULE port Maximal distance 10m RS232 1200m RS485 Maximum Speed Up to 57 6 kBd DIRECT 38 4kBd Analog modem 9 6 kBd digital modem 57 6 kBd MODBUS Hint This module is supported with SW version IL...

Page 144: ...gical 0 2 VDC Max voltage level for open contact indication 8 36 VDC BINARY OPEN COLLECTOR OUTPUTS Number of outputs 7 Maximum current per pin 0 5 A Maximum switching common current 2A Maximum switching voltage 36 VDC Hint Binary inputs are not galvanically isolated IL NT BIO8 interface optional card Plugs into IL NT controller EXTENSION MODULE port 8 dedicated pins of the plug in card s terminal ...

Page 145: ... Voltage measurement tolerance 1 5 1mV out of measured value Current measurement tolerance 2 5 0 5mA out of measured value IGL RA15 Power supply Voltage supply 8 36V DC Consumption 0 35 0 1A 1A max horn output Depend on supply voltage Operating conditions Operating temperature 20 70 o C Storage temperature 40 80 o C Protection front panel IP65 Dimensions and weight Dimensions 180x120x55mm Weight 9...

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