ComAp InteliLite 9 Global Manual Download Page 367

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InteliLite 9 Global Guide

367

Related applications

AMF

Description

This alarm will occur when the

input does not match

the expected position given by the

output. It stays

active until the mismatch between the output and feedback disappears.

If there was no command issued by the controller and the breaker

(feedback) changes suddenly the position itself, the alarm will be issued

immediately.

Self-opening of the breaker is not considered a fault and if all mains values

are within limits, the command to reclose the breaker is issued after delay

given by the setpoint

Mains Return Delay (page 200)

has elapsed.

The alarm will be also issued, if the breaker does not respond to the close

command within 2 seconds. After this period has elapsed the output MCB

Close/Open is deactivated again and the next attempt to close the breaker

will occur first after the alarm is reset.

The alarm will be also issued if the breaker does not respond to the open

command within 2 seconds. The output MCB Close/Open will stay

deactivated. Closing of GCB is blocked until this alarm becomes inactive.

back to List of alarms level 1

Alarm Type

Warning

Alarmlist message

Wrn Oil Pressure

Alarm evaluated

Gen-set is running

Related applications

AMF, MRS

Description

This alarm indicates that the oil pressure is lower than the pressure set in

Oil

Pressure Wrn (page 179)

setpoint.

Wrn Oil Pressure

back to List of alarms level 1

Alarm Type

Warning

Alarmlist message

Wrn Overload

Alarm evaluated

All the time

Related applications

AMF, MRS

Description

The alarm is issued when the gen-set power is over the limit for time period longer

than the delay. The following setpoints are related to it:

Overload Wrn (page 192)

adjusts the overload limit.

Overload Delay (page 192)

Overload Del adjusts the delay.

Wrn Overload

back to List of alarms level 1

Summary of Contents for InteliLite 9

Page 1: ...blic Tel 420 246 012 111 E mail info comap control com www comap control com Global Guide InteliLite 9 Controller for single gen set applications SW version 1 1 0 1 Document information 6 2 System overview 11 3 Applications overview 16 4 Installation and wiring 18 5 Controller setup 45 6 Communication 111 7 Technical data 137 8 Appendix 139 ...

Page 2: ...erview 11 2 1 General description 11 2 1 1 The key features of InteliLite 9 11 2 2 True RMS measurement 11 2 3 Configurability and monitoring 11 2 3 1 Supported configuration and monitoring tools 12 2 3 2 Configuration parts 12 2 4 PC Tools 13 2 4 1 InteliConfig 13 2 4 2 WinScope 13 2 5 Plug in Modules 14 2 5 1 CM Ethernet 14 2 5 2 CM 4G GPS 14 2 5 3 CM GPRS 15 2 5 4 CM RS232 485 15 2 5 5 EM BIO8 ...

Page 3: ... installation 43 4 5 1 Installation 43 5 Controller setup 45 5 1 Default configuration 45 5 1 1 Binary inputs AMF 45 5 1 2 Binary outputs AMF 45 5 1 3 Binary inputs MRS 45 5 1 4 Binary outputs MRS 46 5 1 5 Analog inputs 46 5 2 Controller configuration and PC tools connection 46 5 2 1 USB 46 5 2 2 RS232 RS485 47 5 2 3 Ethernet 49 5 3 Operator Guide 50 5 3 1 Front panel elements 51 5 3 2 Display scr...

Page 4: ...indications 102 5 4 17 Voltage phase sequence detection 102 5 4 18 Gen set operation states 102 5 4 19 Sensor curves 105 5 4 20 Tier 4 Final 105 5 4 21 Alternate configuration 108 5 4 22 E Stop 109 5 4 23 ECU Frequency selection 110 6 Communication 111 6 1 PC 111 6 1 1 Direct communication 111 6 1 2 Remote communication 113 6 2 Connection to 3rd party systems 124 6 2 1 MODBUS RTU MODBUS TCP 124 7 ...

Page 5: ...InteliLite 9 Global Guide 5 8 2 1 Alarms level 1 356 8 2 2 Alarms level 2 372 8 2 3 Fail sensor and other types 385 8 3 Modules 388 8 3 1 Plug In modules 389 ...

Page 6: ... controllers This manual provides general information how to install and operate InteliLite 9 controllers This manual is dedicated for Operators of gen sets Gen set control panel builders For everybody who is concerned with installation operation and maintenance of the gen set 1 3 Legal notice This End User s Guide Manual as part of the Documentation is an inseparable part of ComAp s Product and m...

Page 7: ...t be fully avoided by the below mentioned recommendations and set of measures already performed by ComAp but by following them the cyber attacks can be considerably reduced and thereby to reduce the risk of damage ComAp does not take any responsibility for the actions of persons responsible for cyber attacks nor for any damage caused by the cyber attack However ComAp is prepared to provide technic...

Page 8: ...HW versions compatibility Be aware to use proper combination of SW and HW versions 1 4 3 Dangerous voltage In no case touch the terminals for voltage and current measurement Always connect grounding terminals In any case do not disconnect controller CT terminals 1 4 4 Adjust the setpoints All parameters are adjusted to their typical values However the setpoints has to be checked and adjusted to th...

Page 9: ...dards EN 61000 6 2 EN 61000 6 4 EN 61010 1 EN 60068 2 1 20 C 16 h for std 40 C 16 h for LT version EN 60068 2 2 70 C 16 h EN 60068 2 6 2 25 Hz 1 6 mm 25 100 Hz 4 0 g EN 60068 2 27 a 500 m s2 T 6 ms EN 60068 2 30 2005 25 55 C RH 95 48hours EN 60529 front panel IP65 back side IP20 1 6 Document history Revision number Related sw version Date Author 2 1 1 0 12 9 2018 Michal Slavata 1 1 0 0 2 11 2017 D...

Page 10: ... measuring Diode Ethernet male Ethernet female Fuel solenoid Fuse Fuse switch Generator Generator schematic Grounding GSM GSM modem IG AVRi IG AVRi TRANS Jumper Load Mains Mains Mobile provider Passive current sensor Pick up Relay coil Relay coil of slow operating Resistor Resistor adjustable Resistive sensor RPTC RS 232 male RS 232 female Starter Switch manually operated Transformer USB type B ma...

Page 11: ...y 2 2 True RMS measurement This controller measures AC values based on True RMS principle This principle corresponds exactly to the physical definition of alternating voltage effective values Under normal circumstances the mains voltage should have a pure sinusoidal waveform However some nonlinear elements connected to the mains produce harmonic waveforms with frequencies of multiplies of the basi...

Page 12: ... mapping of logical firmware inputs and outputs to the physical hardware inputs and outputs 2 3 2 Configuration parts Mapping of logical binary inputs functions or assigning alarms to physical binary input terminals Mapping of logical binary outputs functions to physical binary output terminals Assigning sensor characteristics curves and alarms to analog inputs Selection of peripheral modules whic...

Page 13: ...InteliConfig Configuration and monitoring tool for InteliLite controllers See more in InteliConfig Reference Guide This tool provides the following functions Direct or internet communication with the controller Offline or online controller configuration Controller firmware upgrade Reading writing adjustment of setpoints Reading of measured values Browsing of controller history records Exporting da...

Page 14: ...uilding management systems or other remote monitoring purposes Sending of active emails 2 5 2 CM 4G GPS GSM 4G Internet module and GPS locator Wireless integrated solution Quick and easy installation Support of WebSupervisor Instant alarm SMS notification System control over SMS Quad Band GPRS EDGE modem 850 900 1800 1900 MHz FDD LTE Band 1 Band 2 Band 3 Band 4 Band 5 Band 7 Band 8 Band 20 all ban...

Page 15: ... SMS Quad Band GPRS EDGE modem 850 900 1800 1900 MHz GPRS multi slot class 10 2 5 4 CM RS232 485 Communication module with two communication ports RS232 and RS485 interface MODBUS Serial connection to InteliConfig 2 5 5 EM BIO8 EFCP Hybrid current input and binary input output extension module Up to 8 additional configurable binary inputs or outputs 6 back to System overview ...

Page 16: ...The controller controls two breakers a mains breaker and a generator breaker Feedback from both breakers isn t necessary InteliLite controllers can also work without breaker feedbacks Image 3 1 AMF application overview 3 2 MRS Manual Remote Start The typical scheme of Manual Remote Start application is shown below The controller controls one breaker a generator breaker Feedback from breaker isn t ...

Page 17: ...InteliLite 9 Global Guide 17 Image 3 2 MRS application overview 6 back to Applications overview ...

Page 18: ...ule installation 43 6 back to Table of contents 4 1 Package content The package contains Controller Mounting holders Terminal blocks Note The package does not contain a communication or extension modules The required modules should be ordered separately 4 2 Controller installation 4 2 1 Dimensions Note Dimension x depends on plug in module Note Dimensions are in millimeters ...

Page 19: ...d cutout size is 172 x 112 mm Use the screw holders delivered with the controller to fix the controller into the door as described on pictures below Recommended torque for holders is 0 15 N m Panel door mounting Note Enclosure Type rating with mounting instruction For use on a Flat surface of a type 1 enclosure ...

Page 20: ...ATT T11 BOUT2 T22 BIN1 T38 CAN H T12 BOUT3 T23 BIN2 T13 BOUT4 T24 BIN3 T14 BOUT5 T25 BIN4 T15 BOUT6 T26 BIN5 T27 BIN6 Image 4 1 Terminal diagram for InteliLite 9 9 ANALOG INPUTS GENERATOR CURRENT MEASUREMENT GENERATOR VOLTAGE MEASUREMENT MAINS VOLTAGE MEASUREMENT T39 AIN COM T48 COM T53 N T61 N T40 AIN1 T49 L1 T55 L1 T63 L1 T41 AIN2 T50 L2 T57 L2 T65 L2 T42 AIN3 T51 L3 T59 L3 T67 L3 ...

Page 21: ...N bus page 38 Analog inputs 39 42 Analog inputs page 34 Current inputs 48 51 Current measurement wiring page 24 Generator voltage inputs 53 59 Voltage measurement AMF wiring page 26 Voltage measurement MRS wiring page 28 Mains voltage inputs 61 67 Voltage measurement AMF wiring page 26 USB USB page 40 Note Wiring terminal markings to included tightening torque 0 5 N m 4 5 lb in and wire size 2 mm2...

Page 22: ...ply To ensure proper function Use power supply cable min 1 5 mm2 Maximum continuous DC power supply voltage is 36 V DC The controller s power supply terminals are protected against large pulse power disturbances When there is a potential risk of the controller being subjected to conditions outside its capabilities an outside protection device should be used It is necessary to ensure that potential...

Page 23: ...The capacitor size should be 5 000 μF to withstand 150 ms voltage dip under following conditions Voltage before dip is 12 V after 150 ms the voltage recovers to min allowed voltage i e 8 V Power supply fusing A 3 A fuse should be connected in line with the battery positive terminal to the controller and modules These items should never be connected directly to the starting battery Fuse value and t...

Page 24: ...oad b Gen Set Note The current measurement protections are active only when the Gen set is running If the CT Location is set to Load the Short Circuit BOC page 193 protection is enabled only when GCB is closed Current measurement wiring The number of CT s is automatically selected based on selected value of setpoint Connection type page 147 3Ph4Wire High Leg D 3Ph3Wire Split Ph Mono Ph Generator c...

Page 25: ...e between current COM terminal and battery terminal is maximally 2 V Therefore is strongly recommended to interconnect these two terminals together Split phase application Image 4 4 Split phase application IMPORTANT The second phase of split phase connection is connected to the terminal where is normally connected the third phase ...

Page 26: ...ment Connection Type setpoint Connection type page 147 3Ph4Wire 3Ph3Wire Split Ph Mono Ph options every type matches to corresponding generator connection type Note For fusing of voltage measurement input use T1A or T2A fuse The generator protections are evaluated from different voltages based on Connection type page 147 setting 3Ph 4W Ph Ph voltage Ph N voltage 3Ph 3W Ph Ph voltage Split Ph Ph N ...

Page 27: ...InteliLite 9 Global Guide 27 ConnectionType 3 Phase 4 Wires Image 4 6 3 phase application with neutral ConnectionType 3 Phase 3 Wires Image 4 7 3 phase application without neutral ...

Page 28: ...hase application Voltage measurement MRS wiring There are 4 voltage measurement Connection Type setpoint Connection type page 147 3Ph4Wire 3Ph3Wire Split Ph Mono Ph options every type matches to corresponding generator connection type Note For fusing of voltage measurement input use T1A or T2A fuse The generator protections are evaluated from different voltages based on Connection type page 147 se...

Page 29: ...9 Global Guide 29 Split Ph Ph N voltage Mono Ph Ph N voltage ConnectionType 3 Phase 4 Wires Image 4 10 3 phase application with neutral ConnectionType 3 Phase 3 Wires Image 4 11 3 phase application without neutral ...

Page 30: ...ected to the terminal where is normally connected the third phase ConnectionType Mono Phase Image 4 13 Mono phase application 4 4 5 Magnetic pick up A magnetic speed sensor pickup is the most common method of engine speed measurement To use this method mount the pickup opposite to the engine flywheel connect the cable to the controller as shown on the ...

Page 31: ...ble If engine will not start Check ground connection from pick up to controllers eventually disconnect ground connection to one of them Note In some cases the controller will measure a RPM value even though the gen set is not running RPM is measured from the generator voltage Gear Teeth 0 Controller is measuring some voltage value on input terminals due to open fusing If RPM 0 the controller will ...

Page 32: ...uide 32 4 4 6 Binary inputs Use minimally 1 mm2 cables for wiring of Binary inputs Image 4 14 Wiring binary inputs Note The name and function or alarm type for each binary input have to be assigned during the configuration ...

Page 33: ... IMPORTANT Use suppression diodes on all relays and other inductive loads Note Every single low current binary output can provide up to 0 5 A of steady current Note Binary output 1 terminal 4 and binary output 2 terminal 5 are high current outputs 5 A for long term IMPORTANT When operating temperature is higher than 60 C it is strongly recommended to limit output current of high current binary out...

Page 34: ...connection between E Stop and binary outputs 1 and 2 Note For proper functionality of E Stop the terminal T09 must be always wired Terminal can be connected to battery or to terminal T03 BATT IMPORTANT Suppression diodes are not indicated but required 4 4 9 Analog inputs The analog inputs are designed for resistive automotive type sensors like VDO or DATCON The sensors are connected either by one ...

Page 35: ...ion overview not actual wiring Note The name sensor characteristic and alarm types for each analog input have to be assigned during configuration Analog inputs with voltage current sensors On each analog input there is a possibility to connect voltage or current output sensor instead of resistive one Recommended wiring connection for these measurements and recommended curves are bellow Voltage sen...

Page 36: ...10 12 14 16 18 20 22 Ω 99 117 137 155 175 196 219 242 266 291 318 346 V 24 26 28 30 32 34 36 38 40 42 44 46 Ω 375 406 439 473 510 549 589 633 679 729 781 838 V 48 50 52 54 56 58 60 62 64 66 68 70 Ω 873 963 1033 1110 1193 1283 1383 1492 1612 1748 1896 2065 Note This is a conversion of voltage from voltage sensor to appropriate resistance value Use resistance values in InteliConfig to create your sp...

Page 37: ...3 167 202 241 283 328 375 431 489 553 625 mA 12 13 14 15 16 17 18 19 20 21 22 Ω 707 793 894 1007 1136 1287 1460 1666 1914 2222 2596 Note This is a conversion of current from current sensor to appropriate resistance value Use resistance values in InteliConfig to create your specific curve These values should be used in Ohm column ...

Page 38: ... CAN bus depends on the communication speed For a speed of 250 kbps which is used on the CAN1 bus extension modules ECU and CAN2 bus if it is switched to 32C mode the maximum length is 200 m If the CAN2 bus is switched to 8C mode the speed is 50 kbps and the maximum length is 800 m The bus must be wired in linear form with termination resistors at both ends No nodes are allowed except on the contr...

Page 39: ...m Note Communication circuits shall be connected to communication circuits of Listed equipment Note A termination resistor at the CAN 120Ω is already implemented on the PCB For connecting close the jumper near the appropriate CAN terminal Image 4 22 CAN bus topology For shorter distances connection within one building Image 4 23 CAN bus wiring for shorter distances ...

Page 40: ...he shielded USB A B cable Image 4 25 USB connection Controller can by also power by USB only for service purpose like a uploading firmware change of configuration etc IMPORTANT Power supply by USB is only for service purpose Binary inputs and outputs are in logical 0 Also plug in modules are not working 1Protections recommended Phoenix Contact http www phoenixcontact com PT 5 HF 12DC ST with PT2x2...

Page 41: ...InteliLite 9 Global Guide 41 4 4 12 Example of AMF Wiring ...

Page 42: ...InteliLite 9 Global Guide 42 4 4 13 Example of MRS Wiring ...

Page 43: ...hich are located in corners After removing back cover insert the plug in module Plug in module has to be inserted under holders Start with holders marked by symbol 1 On the controller are also arrows for better navigation After inserting plug in module under holders 1 press it down to holders marked by symbol 2 which locks the module ...

Page 44: ...he plug in module into holders place back the back cover small cover for connectors has to be removed from back cover Finally insert the small cover for connectors Small covers are unique for each plug in module 6 back to Installation and wiring ...

Page 45: ...TION 1 PAGE 296 5 1 2 Binary outputs AMF Number Description Function BOUT1 Starter motor control STARTER PAGE 344 BOUT2 Fuel solenoid valve FUEL SOLENOID PAGE 326 BOUT3 Generator circuit breaker control GCB CLOSE OPEN PAGE 327 BOUT4 Mains circuit breaker control MCB CLOSE OPEN PAGE 335 BOUT5 Activation of any devices before start PRESTART PAGE 341 BOUT6 Indication of unconfirmed alarm ALARM PAGE 3...

Page 46: ...d sensor Function AIN1 VDO 10 Bar OIL PRESSURE PAGE 355 AIN2 VDO40 120 C COOLANT TEMP PAGE 353 AIN3 VDOLevel FUEL LEVEL PAGE 354 5 2 Controller configuration and PC tools connection 5 2 1 USB 46 5 2 2 RS232 RS485 47 5 2 3 Ethernet 49 6 back to Controller setup This chapter contains brief introduction into the specifics of firmware and archive upload and connection of various PC tools to the contro...

Page 47: ...Connection using WinScope Image 5 3 WinScope screen select direct connection 5 2 2 RS232 RS485 It is possible to connect to the controller using RS232 or RS485 direct connection serial port or USB to RS232 RS485 converter may be used The following settings need to be checked in the controller COM1 Mode page 221 Direct Controller Address page 154 has to be set to the same value as in the PC tool ...

Page 48: ...InteliLite 9 Global Guide 48 Connection using InteliConfig Image 5 4 First screen of InteliConfig select connect to controller Image 5 5 Second screen of InteliConfig select Serial link ...

Page 49: ...low the connection The following settings need to be checked in the controller Controller Address page 154 has to be set to the same value as in the PC tool IP Address Mode page 235 can be set to AUTOMATIC when there is DHCP service is available Otherwise it needs to be set to FIXED IP Address page 236 is either set automatically or it can be adjusted to a specific requested value Subnet Mask page...

Page 50: ...econd screen of InteliConfig select Internet Ethernet Connection using WinScope Image 5 9 WinScope screen 5 3 Operator Guide 5 3 1 Front panel elements 51 5 3 2 Display screens and pages structure 52 5 3 3 Browsing alarms 65 5 3 4 Password 66 ...

Page 51: ... mode is displayed Note This button will not change the mode if the controller mode is forced by one of binary inputs listed in the Reference Guide Operating modes chapter RIGHT button Use this button to move right or to change the mode The button can change the mode only if the main screen with the indicator of currently selected mode is displayed Note This button will not change the mode if the ...

Page 52: ...es only Press this button to open or close the MCB Indicators and others Position Description GENERATOR status indicator There are two states Gen set OK indicator is green and Gen set failure indicator is red Green LED is on if the generator voltage is present and within limits Red LED starts flashing when gen set failure occurs After FAULT RESET button is pressed goes to steady light if an alarm ...

Page 53: ...ntains all setpoints organized to groups and also a special group for entering password The page History log shows the history log in the order that the last record is displayed first Main Screen Symbols Padlock active when LBI ACCESS LOCK is active R active when there is active remote connection to controller Exclamation mark active when there is any alarm in alarmlist Measurement Screens Note Us...

Page 54: ... Up and Down button to move between measurement pages Note Use Up and Down button to move between measurement pages Note Use Up and Down button to move between measurement pages Note Use Up and Down button to move between measurement pages ...

Page 55: ... Up and Down button to move between measurement pages Note Use Up and Down button to move between measurement pages Note Use Up and Down button to move between measurement pages Note Use Up and Down button to move between measurement pages ...

Page 56: ... Up and Down button to move between measurement pages Note Use Up and Down button to move between measurement pages Note Use Up and Down button to move between measurement pages Note Use Up and Down button to move between measurement pages ...

Page 57: ... Up and Down button to move between measurement pages Note Use Up and Down button to move between measurement pages Note Use Up and Down button to move between measurement pages Note Use Up and Down button to move between measurement pages ...

Page 58: ... Up and Down button to move between measurement pages Note Use Up and Down button to move between measurement pages Note Use Up and Down button to move between measurement pages Note Use Up and Down button to move between measurement pages ...

Page 59: ... is possible to switch seamlessly to the setpoint group page by pressing Page button Note There can be some additional screens and also some screens can be hidden Screen s visibility depends on actual configuration usage of extension or communication modules ECU etc Setpoint Screens Note From all measurement pages we can fluently go to the setpoint group page by pressing Page button ...

Page 60: ...nter selected setpoint Note Use Up and Down button to set required value of selected setpoint Note Use Enter button to confirm adjusted value of setpoint Note Use Page button to discard changes to set setpoint to previous value and to return to the list of setpoints of selected group IMPORTANT Cannot change setpoint Setpoints marked with an padlock are password protected Enter password as describe...

Page 61: ...n Note From setpoint group page we can fluently go to the history log pages by pressing Page button Note Use Up and Down button to select required alarm reason Note Use Enter button to move to the next page of history log Note Use Up and Down button to select required alarm reason Note Use Enter button to move to the next page of history log ...

Page 62: ...se Up and Down button to select required alarm reason Note Use Enter button to move to the next page of history log Note Use Up and Down button to select required alarm reason Note Use Enter button to move to the next page of history log Note Use Up and Down button to select required alarm reason Note Use Enter button to move to the next page of history log ...

Page 63: ...se Up and Down button to select required alarm reason Note Use Enter button to move to the next page of history log Note Use Up and Down button to select required alarm reason Note Use Enter button to move to the next page of history log Note Use Up and Down button to select required alarm reason Note Use Enter button to move to the next page of history log ...

Page 64: ...e Up and Down button to select required alarm reason Note Use Enter button to move to the next page of history log Note Use Up and Down button to select required alarm reason Note Use Enter button to move to the next page of history log Note Use Up and Down button to select required alarm reason Note Use Enter button to move to the first page of history log ...

Page 65: ... move to alarmlist from main measurement screen Active alarms are displayed as white text on black background It means the alarm is still active i e the appropriate alarm conditions are still present Inactive alarms are displayed as black text on white background It means the alarm is no more active i e the appropriate alarm conditions are gone Not confirmed alarms are displayed with an asterisk I...

Page 66: ...sword Enter password Note From all measurement pages we can fluently go to the setpoint group page by pressing Page button Note Use Up and Down button to select setpoint group Password Note Use Enter button to enter setpoint group Password ...

Page 67: ...Use Up and Down button to set required value of selected setpoint Note Use Left and Right button to move between digits Note Use Enter button to confirm the password or Page button to cancel entering the password Note In case that invalid password is entered the controller shows Invalid password screen Use Page button to go back to menu ...

Page 68: ... button Note Use Up and Down button to select setpoint group Password Note Use Enter button to enter setpoint group Password Note Use Up and Down button to select Change Password Note Use Enter button to enter selected setpoint Note Use Up and Down button to select required level of password Note Use Enter button to enter selected setpoint ...

Page 69: ...et required value of password again Note Use Left and Right button to move between digits Note After setting new password again use Enter button to confirm adjusted password or Page button to discard changes and to cancel changing password Note Before changing the password controller has to be unlocked In case that controller is locked the controller shows Password required screen In that case the...

Page 70: ...e can fluently go to the setpoint group page by pressing Page button Note Use Up and Down button to select setpoint group Password Note Use Enter button to enter setpoint group Password Note Use Up and Down button to select Enter Password Note Use Enter button to enter selected setpoint ...

Page 71: ...y brute force The protection works at every controller interface separately 1 When an invalid password is entered 5 times after each other independently on the time period elapsed between the attempts the controller will be blocked after the 5th unsuccessful attempt for 1 minute at the particular interface 2 While the controller is blocked it refuses any further attempts to enter password 3 When u...

Page 72: ...Note On Main measurement screen press Enter and Page button together Enter button has to be pressed first Note Use Page button to move to the next page Note Use Page button to move to the next page Note Use Up button to move back to main measurement screen ...

Page 73: ...ction Note On Main measurement screen press Enter and Page button together Enter button has to be pressed first Note Use Page button to move to the next page Note Use Page button to move to the next page Note Use Page button to move to the next page ...

Page 74: ...screen press Enter and Down button together for lower contrast Note On any measurement screen press Enter and Up button together for higher contrast Note After setting a contrast no another action is needed 6 back to Controller setup 5 4 Functions 5 4 1 Start stop sequence 75 5 4 2 AMF sequence 77 5 4 3 Operating Modes 78 5 4 4 Engine start 79 5 4 5 Stabilization 81 5 4 6 Connecting to load 81 ...

Page 75: ...tion of the transition Action Next state Ready Start request PRESTART PAGE 341 on Prestart Time page 161 counter started Prestart RPM 2 or Oil pressure Starting Oil Pressure page 162 or Generator voltage 10V or D voltage is higher than D Treshold page 170 Stop Stop fail OFF Mode selected or Shutdown alarm active Not Ready Not Ready RPM 2 Oil pressure not detected Generator voltage 10V D not Active...

Page 76: ... all cranking attempts elapsed FUEL SOLENOID PAGE 326 off STOP SOLENOID PAGE 345 on Shutdown Start fail Running Stop request READY TO LOAD PAGE 343 off Cooling Time page 176 counter started Cooling RPM 0 or any other shutdown condition READY TO LOAD PAGE 343 off FUEL SOLENOID PAGE 326 off Shutdown GCB CLOSE OPEN PAGE 327 closed Loaded Loaded GCB CLOSE OPEN PAGE 327 opened Running RPM 0 or any othe...

Page 77: ...ay page 200 elapsed MCB Opens On page 207 Mains Fail Engine start sequence performed then GCB CLOSE OPEN PAGE 327 on Island operation Emergency Start Delay page 200 elapsed MCB Opens On page 207 Gen Run Engine start sequence performed then MCB CLOSE OPEN PAGE 335 off time delay Transfer Delay page 201 performed and GCB CLOSE OPEN PAGE 327 on Island operation Island operation Mains voltage and freq...

Page 78: ...in Not ready status and cannot be started any way The MCB is closed permanently MCB Opens On page 207 GENRUN or is open or closed according to whether the mains is present or not MCB Opens On page 207 MAINSFAIL No AMF function will be performed The buttons MCB GCB Start and Stop including the appropriate binary inputs for external buttons are not active IMPORTANT When engine is running it is not p...

Page 79: ...l Solenoid Lead page 172 the starter of motor is activated by energizing the output STARTER PAGE 344 When one or more of following conditions are met the starter output is de energized The engine speed exceeds the value of Starting RPM page 161 or One of Additional running engine indications page 102 signals becomes active The controller remains in the Starting phase until the engine speed exceeds...

Page 80: ...InteliLite 9 Global Guide 80 Image 5 11 Flowchart of start of diesel engine ...

Page 81: ...e The limits for the generator voltage and frequency are given by setpoints in the Group Generator settings page 192 Note The value of the Minimal Stabilization Time page 174 setpoint has to be lower than the value of Maximal Stabilization Time page 175 setpoint 5 4 6 Connecting to load When the Stabilization page 81 phase is finished the gen set can be connected to the load The command for connec...

Page 82: ...s open MCB feedback is inactive Phase rotation is correct The AMF procedure When the mains failure is detected the following steps are performed If the setpoint MCB Opens On page 207 is set to Mains Fail the MCB is opened The timer for automatic start of the gen set Emergency Start Delay page 200 begins to count down After the timer has elapsed the gen set is started Note The automatic start of th...

Page 83: ...pped but at least for the duration of Stop Time page 176 If the Stop Time page 176 has elapsed and the engine has still not stopped the STOP SOLENOID PAGE 345 is de energized for 5 s and then energized again for Stop Time page 176 and this repeats until the engine is stopped Stopped gen set evaluation The gen set is considered as stopped when all of following conditions are valid The engine speed ...

Page 84: ...ncy belong to this category This category is not configurable to binary and analog input alarms If an alarm is being evaluated and the appropriate alarm condition is fulfilled the delay of evaluation will start to run The delay is adjustable by a setpoint in the case of built in alarms analog input alarms or is adjusted via configuration window in InteliConfig in the case of binary input alarms If...

Page 85: ...arm does not perform any actions regarding gen set control Alarm is only displayed in alarmlist History record only HistRecOnl The event is recorded into the history Standard alarm outputs HORN PAGE 334 and ALARM PAGE 322 are not activated Alarm types Level 2 The level 2 level alarm indicates that a critical level of the respective value or parameter has been reached Note It is not possible to sta...

Page 86: ...5 from RH RL Note Sometimes there can be problem with lower limit of valid range which can be counted as negative number In this case the lower limit is set as one half of the RL point of the sensor curve characteristic Image 5 14 Sensor fail detection principle Remote alarm messaging If communication plug in module is connected to the controller the controller can send SMS messages and emails at ...

Page 87: ...he alarmlist begins with a prefix which represents the alarm type e g Wrn Sd BOC Alarm type is selected by user during the configuration of binary or analog input as alarm Then the alarm name follows Name is adjusted by user during the configuration of binary or analog input as alarm ECU alarms The ECU alarms are received from the ECU The alarms are represented by the Diagnostic Trouble Code which...

Page 88: ...limits given by Gen V BOC and Gen V Sd setpoints BOC Gen Frequency BOC The generator frequency is out of limits given by Generator Overfrequency BOC page 195 and Generator Underfrequency BOC page 196 setpoints BOC Overload BOC The load is greater than the value given by Overload BOC page 192 setpoint Sd Overspeed SD The protection comes active if the speed is greater than Overspeed Sd page 178 set...

Page 89: ...oes not contain all alarms in controller It is only list of the most common alarms 5 4 11 History log The history log is an area in the controller s non volatile memory that records snapshots of the system at moments when important events occur The history log is important especially for diagnostics of failures and problems When the history file is full the oldest records are removed Each record h...

Page 90: ... binary inputs Binary Outputs BOUT Controller binary outputs Controller Mode Mode Controller mode Note When some setpoint is changed in history log is written its number of communication object 5 4 12 Breaker control The following power switches are controlled by the controller The generator circuit breaker or contactor GCB The Mains circuit breaker or contactor MCB It is possible to use either a ...

Page 91: ...coils of circuit breakers UV coil The GCB UV coil output is active the whole time the gen set is running not in idle or cooling The MCB UV coil output is active when the controller is switched on The output is deactivated for at least 2 seconds in the moment the breaker has to be switched off The output is intended for control of undervoltage coils of circuit breakers Image 5 15 Breaker control ou...

Page 92: ...tection is based on binary output breaker close open comparing with binary input breaker feedback IMPORTANT It is necessary to configure breaker feedback to use this function IMPORTANT Also it is possible to use breakers without feedbacks In this case there is no check of breaker real state There are three different time delays for breaker fail detection see following diagrams When binary output b...

Page 93: ...riodic tests of the gen set scheduled transfer of the load to the gen set prior to an expected disconnection of the mains etc Related setpoints for timer 1 are Timer 1 Function page 214 Timer 1 Repetition page 215 Timer 1 First Occur Date page 216 Timer 1 First Occur Time page 216 Timer 1 Duration page 216 Timer 1 Repeated page 217 Timer 1 Repeat Day page 220 Timer 1 Day page 219 Timer 1 Repeated ...

Page 94: ... month E g the timer can be adjusted to every 1st month on 1st Tuesday Short period The timer is repeated with adjusted period hh mm The timer duration is included in the period Available modes of timer Once mode Set up via InteliConfig To set up timer via InteliConfig go to the setpoint ribbon setpoint group scheduler and setpoint Timer 1 Setup Note First of all function of timer has to be adjust...

Page 95: ...f repetition Timer 1 Refresh Period page 218 and behavior of timer on weekends Timer 1 Weekends page 219 Example On image example first start of timer will be 1 1 2016 at 12 00 Duration will be 1 hour Timer will be again activated every 3rd day at 12 00 for 1 hour including weekends Set up via controller interface In controller go to the Scheduler setpoint group Select the function of timer via Ti...

Page 96: ...gain activated every 2nd week on Monday Wednesday and Friday at 12 00 for 1 hour Set up via controller interface In controller go to the Scheduler setpoint group Select the function of timer via Timer 1 Function page 214 setpoint Than go to Timer 1 Setup and press enter button In Timer 1 Repetition page 215 setpoint select Repeated mode Than adjust Timer 1 First Occur Date page 216 Timer 1 First O...

Page 97: ...ettings adjust date and time of first occurrence of timer Also adjust the duration of each occurrence of timer Than select the type of monthly repetition and the x th day of repetition Timer 1 Repeat Day In Month page 220 Than select the x th month of repetition Example On image example first start of timer will be 1 1 2016 at 12 00 Duration will be 1 hour Timer will be again activated every 2nd d...

Page 98: ...nt select Repeated mode Than adjust Timer 1 First Occur Date page 216 Timer 1 First Occur Time page 216 and Timer 1 Duration page 216 In setpoint Timer 1 Repeated page 217 select Monthly and adjust type of monthly repetition via Timer 1 Repeat Day page 220 Timer 1 Refresh Period page 218 x th month of repetition and Timer 1 Repeat Day In Month page 220 concrete day in repeated months Second type o...

Page 99: ...ated every 4th hour for 1 hour Set up via controller interface In controller go to the Scheduler setpoint group Select the function of timer via Timer 1 Function page 214 setpoint Than go to Timer 1 Setup and press enter button In Timer 1 Repetition page 215 setpoint select Repeated mode Than adjust Timer 1 First Occur Date page 216 Timer 1 First Occur Time page 216 and Timer 1 Duration page 216 I...

Page 100: ... Timer 3 page 188 or as values Maintenance 1 page 277 Maintenance 2 page 278 and Maintenance 3 page 278 When the value of counter reaches 0 the alarm Wrn Maintenance 1 page 365 or Wrn Maintenance 2 page 366 or Wrn Maintenance 3 page 366 is active until the respective counter is readjusted back to nonzero value Unused timer has to be adjusted to maximal value 10000 OFF ...

Page 101: ...InteliLite 9 Global Guide 101 5 4 15 Flowchart Image 5 26 Basic flowchart of controller sequences ...

Page 102: ...ominal voltage These signals are used during start for powering down the starter motor even if still no RPM is measured and also during stop in order to evaluate if the engine is really stopped 5 4 17 Voltage phase sequence detection Controller detects phase sequence voltage terminals This protection is important after controller installation to avoid wrong voltage phase connection There is fix de...

Page 103: ...ressure page 162 or Generator voltage 25 of Nominal Voltage Ph N page 149 Still engine conditions Engine speed RPM Starting RPM page 161 or Oil pressure Starting Oil Pressure page 162 or Generator voltage 50 V any phase Note When the engine was running before and all above conditions are fulfilled additional 2 s delay is necessary to confirm still engine When any engine running conditions are appe...

Page 104: ...nary outputs are activated The controller will continuously try to stop the engine Image 5 28 Engine stops after first Stop Time page 176 Electric state machine MainsOper Mains is present and all its values are within limits Example MCB is closed GCB is opened MainsFlt Mains fails IslOper Island operation Example MCB is opened GCB is closed MainsRet Mains recover BrksOff GCB MCB opened ...

Page 105: ...eneral line 5 0 1000 ohm General line 6 0 1000 ohm General line 7 0 1000 ohm General line 8 0 1000 ohm General line 9 0 1000 ohm General line 10 0 1000 ohm General line 11 0 1000 ohm General line 12 0 1000 ohm General line 13 0 1000 ohm Note Curves can be modified via InteliConfig In InteliConfig are also prepared some standard curves IMPORTANT For right behavior of function curve for this analog ...

Page 106: ...witch it to another one Alarmlist screen has lower priority so even new alarm appears After treatment screen is still displayed To avoid displaying blank screen inactive lamps are represented by dotted icons For no active lamp the screen shows all dotted icons Please see examples below Image 5 29 Example of active Tier 4 Final screen Image 5 30 Example of inactive Tier 4 Final screen Universal lam...

Page 107: ...n Notes Amber warning lamp Note This value can light or blink on both frequencies Red stop lamp Note This value can light or blink on both frequencies Engine wait to start lamp DPF SCR lamp command Note DPF Diesel Particulate Filter SCR Selective Catalytic Reduction This lamp also activates alarm After Treatment page 368 Exhaust system high temperature lamp command Note This lamp also activates al...

Page 108: ...tate of diesel particulate filter active regeneration inhibition This lamp also activates alarm After Treatment page 368 Analog values Supported analog values DPF Ash Load page 261 DPF Soot Load page 261 DEF Level page 261 Control of After Treatment regeneration function User can force or inhibit regeneration process by activating appropriate binary inputs of the controller Please see the list of ...

Page 109: ... In case that inputs ALTERNATE CONFIG 2 PAGE 295 and ALTERNATE CONFIG 3 PAGE 295 are active at the same time the configuration set 3 is took in account ALTERNATE CONFIG 2 PAGE 295 ALTERNATE CONFIG 3 PAGE 295 Active configuration set 0 0 1 1 0 2 0 1 3 1 1 3 5 4 22 E Stop Binary outputs for the control of some essential functions are internally wired as safe it means that their deactivation is direc...

Page 110: ...age 34 5 4 23 ECU Frequency selection Setpoint ECU Freq Select is no longer in use However ECU Frequency Select page 264 value was kept and the value can be calculated from Nominal Frequency page 150 setpoint Sequence for frequency change is executed automatically engine must be in still condition and ECU is powered on ECU Power Relay is not configured in following 9 steps 1 Starting of the engine...

Page 111: ...ia RS232 connection The module is plugged into the slot located on the rear side of the controller To find more information about installation of the modules see Plug in module installation on page 43 RS232 interface uses COM1 Mode page 221 port of the controller Use a cross wired serial communication cable with DB9 female connectors and signals Rx Tx GND Note Also USB RS232 convertor can be used ...

Page 112: ...thernet is necessary for ethernet connection The module is plugged into the slot located on the rear side of the controller To find more information about installation of the modules see Plug in module installation on page 43 This connection type is used for communication with the controller from InteliConfig or any other PC tool Only three remote clients can be connected at the same time To conne...

Page 113: ... adjusted manually If this method is used several basic rules should be kept to avoid conflicts with the remaining network infrastructure The static IP used in the controller must be selected in accordance with the local network in which CM Ethernet is connected The static IP used in the controller must be excluded from the pool of addresses which is assigned by DHCP server which is in charge of t...

Page 114: ...onnected to Internet via a local ethernet network then in most cases port forwarding must be created from the public IP address of the network gateway to the local IP address of CM Ethernet at the port specified for ComAp protocol Different port numbers can be used to create multiple port forwarding rules in the same local network SMS Event SMS The InteliLite 9 controller equipped with the CM GPRS...

Page 115: ...send Alarm SMS according to the setting of setpoints Wrn Message page 233 BOC Message page 233 Sd Messages page 233 Note Firstly setpoint Telephone Number 1 page 230 has to be adjusted Message structure Gen set Name AL Alarm 1 Alarm 2 Alarm x Note Asterisk means that alarm is unconfirmed and exclamation mark means that alarm is active SMS commands To control the gen set equipped with InteliLite 9 ...

Page 116: ... controller name of InteliLite 9 Test with the CM GPRS module and access code 0 receives the SMS 0 man start gcb close gcb open stop auto Controller mode will be changed to MANUAL mode The engine will be started and GCB will close Then GCB will open the engine will stop and it will go into AUTO mode again The controller will send back the SMS controller will respond to SMS after every command has ...

Page 117: ...hh mm ss Event 3 Alarm Email The InteliLite 9 controller equipped with the CM Ethernet communication module is able to send Alarm Emails according to the setting of setpoints Wrn Message page 233 BOC Message page 233 Sd Messages page 233 Note Firstly setpoints Email Address 1 page 231 and SMTP Sender Address page 235 for CM Ethernet have to be adjusted Note Summer Time Mode page 213 and Time Zone ...

Page 118: ...on XXX Application XXX Appl version XXX Date dd mm yyyy Time hh mm ss Alarm list Alarm 1 Alarm 2 Alarm 3 History events 0 dd mm yyyy hh mm ss 0 Event 1 1 dd mm yyyy hh mm ss 0 Event 2 2 dd mm yyyy hh mm ss 0 Event 3 Note Asterisk means that alarm is unconfirmed and exclamation mark means that alarm is active ...

Page 119: ...he browser to display the main controller web page like http 192 168 1 254 You will be asked for the controller access code prior to entering the web pages IMPORTANT Do not use the browser navigation buttons as Back Forward or Reload Use the links and the reload button located in the toolbar instead Note Only two remote clients can be connected to the Web Server at one moment If you close your web...

Page 120: ...e SCADA link in the toolbar to display the scada page The scada page is also the main page which is displayed by default if you just put the CM Ethernet address into the browser after entering the right access code Image 6 8 Web Server Scada screen ...

Page 121: ... toolbar to display the measurement page Then click to the required group name in the left box to display values of the group in the right box Note The measurement page is automatically refreshed every 60 seconds this time cannot be changed Image 6 9 Web Server measurement screen ...

Page 122: ...to display setpoints of the group in the right box Click to the required setpoint name or value to change the value If the respective setpoint is protected by password which is indicated by a lock icon by the setpoint name you have to click on the Controller password icon located in the toolbar and then enter valid password Image 6 10 Web Server Setpoints screen ...

Page 123: ...splay the history page Use the control buttons to move within the history file Note The history page is automatically refreshed every 60 seconds If a new record appears in the controller the web page will not show it immediately as e g InteliConfig Image 6 11 Web Server History screen ...

Page 124: ... 124 6 back to Communication 6 2 1 MODBUS RTU MODBUS TCP MODBUS protocol is used for integration of the controller into a building management system or for remote monitoring via 3rd party monitoring tools MODBUS RTU can be used on serial interfaces CM RS232 485 module is required The MODBUS RTU server must be activated by switching the setpoint COM1 Mode page 221 or COM2 Mode page 223 into the Mod...

Page 125: ...nfiguration can be exported into a text file from the appropriate controller archive using InteliConfig There are several special registers with fixed meaning reserved registers which are listed in a separate table in this chapter MODBUS address Meaning Access MODICON object type MODBUS function 0000 0999 Binary objects Read only Discrete Inputs Read 01 02 1000 2999 Values Read only Input Register...

Page 126: ... bits 24 31 LSB1 value bits 16 23 MSB2 value bits 8 15 LSB2 value bits 0 7 Char 1 byte ASCII character 1 MSB 0 LSB ASCII value of the character StrList Index into a list of strings 1 MSB 0 LSB index into the list ShortStr Zero terminated string of max 15 ASCII characters 8 MSB1 ASCII value of the 1 character LSB1 ASCII value of the 2 character MSB2 ASCII value of the 3 character LSB2 ASCII value o...

Page 127: ...ry sent from the client could not be completed successfuly The controller responds with the error codes in as follows 01 Ilegal function is returned if an incompatible type of operation is applied for a specific object e g if function 03 is applied to a binary object 02 illegal address is returned if the client tries to perform an operation with a object address that is not related to any existing...

Page 128: ...list 4296 4322 27 read Alarm 4 record in alarm list 4323 4349 27 read Alarm 5 record in alarm list 4350 4376 27 read Alarm 6 record in alarm list 4377 4403 27 read Alarm 7 record in alarm list 4404 4430 27 read Alarm 8 record in alarm list 4431 4457 27 read Alarm 9 record in alarm list 4458 4484 27 read Alarm 10 record in alarm list 4485 4511 27 read Alarm 11 record in alarm list 4512 4538 27 read...

Page 129: ...ng execution the return value indicates the reason a 0x00000001 invalid argument b 0x00000002 command refused e g controller not in MAN breaker can not be closed in the specific situation etc Action Command code Argument Return value Engine start 0x01 0x01FE0000 0x000001FF Engine stop 0x01 0x02FD0000 0x000002FE Fault reset 0x01 0x08F70000 0x000008F8 Horn reset 0x01 0x04FB0000 0x000004FC GCB toggle...

Page 130: ...s read Data 00F0hex 240dec CRC We read value 240 from register 01053 From table of modbus registers we get dimension of read value and Dec Dec 1 means shift one decimal place to the right So battery voltage is 24 0 V Reading Nominal power Export table of values from InteliConfig Table Values Allowed MODBUS functions 03 04 Register s Com Obj Name Dimension Type Len Dec Min Max Group 01228 9018 Nomi...

Page 131: ...st Numbers in Hex 01 03 04 2C 00 01 44 F3 Controller address Modbus function Register address 042Chex 1068dec Number of registers CRC Response Numbers in Hex 01 03 02 00 12 38 49 Controller address Modbus function Length of data 02hex 2 bytes read Data 0012hex 00010010bin CRC Binary inputs is 00010010 It means Binary input 2 and binary input 5 are active Note You can use modbus function 4 insted o...

Page 132: ...eedback Controller I O 00002 Value 8235 Binary Inputs 3 Emergency Stop Controller I O We will read state of MCB Feedback binary input Request Numbers in Hex 01 01 00 01 00 01 AC 0A Controller address Modbus function Register address 0001hex 0001dec Number of registers CRC Response Numbers in Hex 01 01 01 01 90 48 Controller address Modbus function Length of data 01hex 1 byte read Data 01hex active...

Page 133: ...e List of commands and arguments page 128 Action Command code Argument Return value Engine start 0x01 0x01FE0000 0x000001FF Engine stop 0x01 0x02FD0000 0x000002FE Request 1 2 Numbers in Hex 01 10 10 6F 00 03 06 Controller address Modbus function 10hex 16dec Register address 106Fhex 4207dec Number of registers Data length in bytes Request 2 2 Numbers in Hex 01 FE 00 00 00 01 68 0B Argument Command ...

Page 134: ...le the password is 1234 Request Numbers in Hex 01 06 10 73 04 D2 7C D1 Controller address Modbus function Register address 1073hex 4211dec Password 04D2hex 1234dec CRC Response for success Numbers in Hex 01 06 10 73 00 00 7C D1 Controller address Modbus function Register address 1073hex 4211dec Allways zero CRC Response for bad password Numbers in Hex 01 86 04 43 A3 Controller address Modbus excep...

Page 135: ...01 06 0B C0 00 00 8B D2 Controller address Modbus function Register address 0BC0hex 3008dec Allways zero CRC Writen setpoint nominal power is 100 kW CRC calculation The check field allows the receiver to check the validity of the message The check field value is the Cyclical Redundancy Check CRC based on the polynomial x16 x15 x2 1 CRC is counted from all message bytes preceding the check field On...

Page 136: ...egisters Request Numbers in Hex 00 00 00 00 00 06 01 03 04 1D 00 01 transaction identifier usually 0 protocol identifier usually 0 Length of data bytes following Controller address Modbus function Register address 041Dhex 1053dec Number of registers Response Numbers in Hex 00 00 00 00 00 05 01 03 02 00 F0 transaction identifier usually 0 protocol identifier usually 0 Length of data bytes following...

Page 137: ...ph n Voltage measurement Measurement inputs 3ph Gen current 1ph Mains current Measurement range 5 A Max allowed current 10 A Accuracy 1 5 for full temperature range 1 from 0 C to 50 C Input impedance 0 1 Ω Current measurement Number 6 non isolated Close Open indication 0 2 VDC close contact 6 VDC open contact Binary inputs Low current 4 low current output non isolated 0 5 A switching to positive s...

Page 138: ...USB port Non isolated CAN 1 CAN bus 250 kbps max 200 m 120 Ω termination option non isolated Communications 6 back to Table of contents InteliLite 9 Global Guide 138 ...

Page 139: ...InteliLite 9 Global Guide 139 8 Appendix 8 1 Controller objects 140 8 2 Alarms 356 8 3 Modules 388 6 back to Table of contents ...

Page 140: ...InteliLite 9 Global Guide 140 8 1 Controller objects 8 1 1 Setpoints 141 8 1 2 Values 258 8 1 3 Logical binary inputs 293 8 1 4 Logical binary outputs 314 8 1 5 Logical analog inputs 348 ...

Page 141: ...to enter and modify a password IMPORTANT Do not write setpoints repeatedly e g power control from a PLC by repeated writing of baseload setpoint via Modbus The setpoints are stored in EEPROM memory which can be overwritten up to 105 times without risk of damage or data loss but it may become damaged when the allowed number of writing cycles is exceeded List of setpoint groups Group Basic settings ...

Page 142: ...ilization Time174 Maximal Stabilization Time 175 Protection Hold Off 175 Cooling Speed 176 Cooling Time 176 Stop Time 176 After Cooling Time 178 Overspeed Sd 178 Underspeed Sd 178 Overspeed Overshot 179 Overspeed Overshot Period 179 Oil Pressure Wrn 179 Oil Pressure Sd 180 Oil Pressure Delay 180 ECU Oil Pressure Wrn 180 ECU Oil Pressure Sd 181 ECU Oil Pressure Delay 181 Coolant Temperature Wrn 181...

Page 143: ...0 Analog Protection 3 Sd 211 Analog Protection 3 Delay 211 Scheduler Time 212 Date 212 Time Stamp Period 212 Summer Time Mode 213 Timer 1 Function 214 Timer 1 Setup 215 Timer 1 Repetition 215 Timer 1 First Occur Date 216 Timer 1 First Occur Time 216 Timer 1 Duration 216 Timer 1 Repeated 217 Timer 1 Refresh Period 218 Timer 1 Weekends 219 Timer 1 Day 219 Timer 1 Repeat Day 220 Timer 1 Repeated Day ...

Page 144: ... RPM 2 243 Nominal Frequency 2 244 Nominal Voltage Ph N 2 244 Nominal Voltage Ph Ph 2 244 Nominal Power 2 245 Nominal Power Split Phase 2 245 Nominal Current 2 246 Connection type 2 246 Nominal RPM 3 247 Nominal Frequency 3 248 Nominal Voltage Ph N 3 248 Nominal Voltage Ph Ph 3 248 Nominal Power 3 249 Nominal Power Split Phase 3 249 Nominal Current 3 250 Connection type 3 250 ECU Frequency Select ...

Page 145: ...st of setpoints Subgroup Power settings Setpoint group Basic settings Related FW 1 1 0 Range units 1 5 000 kW Default value 200 kW Alternative config Yes Step 1 kW Comm object 9977 Related applications AMF MRS Config level Standard Setpoint visibility Conditioned by the setpoint Connection type page 147 Description Nominal power of the gen set for detected split phase or mono phase connection Gene...

Page 146: ...editing you also have to lock setpoint Nominal Power 1 page 241 Nominal Power 2 page 245 and Nominal Power 3 page 249 Nominal Power 6 back to List of setpoints Subgroup Current settings Setpoint group Basic settings Related FW 1 1 0 Range units 1 10 000 A Default value 350 A Alternative config YES Step 1 A Comm object 8275 Related applications AMF MRS Config level Standard Setpoint visibility Cond...

Page 147: ...nfig NO Step Comm object 11625 Related applications AMF Config level Advanced Setpoint visibility Always Description Adjustment of location of current measurement Load Current CT s are physically placed on Load typically between GCB and MCB Gen Set Current CT s are physically placed on GenSet typically before GCB Note For more details about this function see chapter CT Location page 24 CT Location...

Page 148: ...Leg Delta connection Three phase voltage measurement L1 L2 L3 3x CT Current Transformer 3Ph4Wire Grounded Star Grounded Wye connection 3PY Three phase voltage measurement L1 L2 L3 with 120 phase shift 3x CT Current Transformer Autodetect High Leg Delta or L1 100V L1 140V L2 140V L3 100V L3 140V 3PH3Wire or 3Ph4Wire or L1 100V L2 100V L3 100V Split Phase or L1 100V L2 20V L3 100V Mono Phase or L1 1...

Page 149: ...Default value 400 V Alternative config YES Step 1 V Comm object 11657 Related applications AMF MRS Config level Standard Setpoint visibility Conditioned by the setpoint Connection type page 147 Description Nominal system voltage phase to phase Note To lock this setpoint against editing you also have to lock setpoint Nominal Voltage Ph Ph 1 page 240 Nominal Voltage Ph Ph 2 page 244 and Nominal Volt...

Page 150: ...just the setpoint to 1 Vm PT Ratio 6 back to List of setpoints Subgroup Frequency settings Setpoint group Basic settings Related FW 1 1 0 Range units 45 65 Hz Default value 50 Hz Alternative config YES Step 1 Hz Comm object 8278 Related applications AMF MRS Config level Standard Setpoint visibility Always Description Nominal system frequency usually 50 or 60 Hz Note To lock this setpoint against e...

Page 151: ...should be used to prevent possible overcranking which can occur if at least 25 of nominal generator voltage is not present immediately after exceeding firing speed Gear Teeth 6 back to List of setpoints Setpoint group Basic settings Related FW 1 1 0 Range units 100 4 000 RPM Default value 1 500 RPM Alternative config YES Step 1 RPM Comm object 8253 Related applications AMF MRS Config level Advance...

Page 152: ...ject 8315 Related applications AMF MRS Config level Advanced Setpoint visibility Always Description This setpoint can be used for changing the Controller mode remotely e g via MODBUS Use the mode selector on the main screen for changing the mode from the front panel Use mode selector in the control window for changing the mode from InteliConfig Controller mode 6 back to List of setpoints ...

Page 153: ...active In MAN mode GCB is operated automatically It is closed and opened at the same time and under same conditions as in AUT mode GCB FEEDBACK PAGE 307 is evaluated if configured There is no change in AUT mode compared to Normal GCB mode IMPORTANT In Manual GCB Mode gen set can be started with GCB closed with connected load IMPORTANT In Manual GCB mode GCB binary outputs GCB CLOSE OPEN GCB OFF CO...

Page 154: ...mode will be able to start by REMOTE START STOP PAGE 312 binary input Operation Mode 6 back to List of setpoints Setpoint group Basic settings Related FW 1 1 0 Range units 1 32 Default value 1 Alternative config NO Step 1 Comm object 24537 Related applications AMF MRS Config level Standard Setpoint visibility Always Description Controller identification number It is possible to set controller addr...

Page 155: ...omatically in specific cases when fault reset button is pressed Example Controller is in AUTO mode and there is red inactive unconfirmed alarm and fault reset button is pressed controller will start automatically Reset To Manual 6 back to List of setpoints Setpoint group Basic settings Related FW 1 1 0 Range units Disabled 1 255 min Default value Disabled Alternative config NO Step 1 min Comm obje...

Page 156: ...ic settings Related FW 1 1 0 Range units Disabled 1 360 min Default value Disabled Alternative config NO Step 1 min Comm object 8548 Related applications AMF MRS Config level Advanced Setpoint visibility Conditioned by the setpoint Operation Mode page 154 Always Description The controller is switched to Zero Power Mode when there is no user interaction with the controller for the preset time perio...

Page 157: ...controller is switched into value selected via setpoint Power On Mode Power On Mode 6 back to List of setpoints Setpoint group Basic settings Related FW 1 1 0 Range units AUTO ECU INTERNAL Default value AUTO Alternative config NO Step Comm object 13345 Related applications AMF MRS Config level Advanced Setpoint visibility Always Description By adjusting this setpoint it is possible to select which...

Page 158: ...oint visibility Always Description This setpoint adjusts line 1 on Mains screen Main Screen Line 1 6 back to List of setpoints Setpoint group Basic settings Related FW 1 1 0 Range units RPM PF Run Hours ATT AIN1 Default value RPM Alternative config NO Step Comm object 14628 Related applications AMF MRS Config level Advanced Setpoint visibility Always Description This setpoint adjusts line 2 on Mai...

Page 159: ...les disables filter values on CU screen and PC tools List of values which are filtered when filter is ON Generator Voltage L1 L2 Generator Voltage L2 L3 Generator Voltage L3 L1 Generator Voltage L1 N Generator Voltage L2 N Generator Voltage L3 N Generator Frequency Load kVA Load kVA L1 Load kVA L2 Load kVA L3 Load kVAr Load kVAr L1 Load kVAr L2 Load kVAr L3 Load kW Load kW L1 Load kW L2 Load kW L3...

Page 160: ...king Fail Pause elapses IMPORTANT This is a fixed parameter it isn t possible to adjust it in any manner This parameter isn t visible either in controller or in PC tools Cranking Fail Pause 6 back to List of setpoints Setpoint group Engine settings Related FW 1 1 0 Range units 1 255 s Default value 5 s Alternative config NO Step 1 s Comm object 8256 Related applications AMF MRS Config level Advanc...

Page 161: ...want to leave the output PRESTART PAGE 341 open Image 8 1 Prestart Time Prestart Time 6 back to List of setpoints Setpoint group Engine settings Related FW 1 1 0 Range units 5 50 Default value 25 Alternative config NO Step 1 of Nominal RPM page 151 Comm object 8254 Related applications AMF MRS Config level Advanced Setpoint visibility Always Description This setpoint defines the firing speed level...

Page 162: ...f the oil pressure rises above this limit IMPORTANT Value from analog input has higher priority than value from ECU Starting Oil Pressure 6 back to List of setpoints Setpoint group Engine settings Related FW 1 1 0 Range units 0 Prestart Time page 161 s Default value 0 s Alternative config NO Step 1 s Comm object 14412 Related applications AMF MRS Config level Standard Setpoint visibility Always De...

Page 163: ...FUEL PUMP ON OFF PAGE 306 isn t configured Description Threshold level for switching the binary output FUEL PUMP PAGE 327 off Image 8 2 Fuel Pump Off IMPORTANT When binary input FUEL PUMP ON OFF PAGE 306 is configured then binary output FUEL PUMP PAGE 327 is control by this binary input Setpoints Fuel Pump On page 164 and Fuel Pump Off are not evaluated Note Value from analog input has higher prio...

Page 164: ... FUEL PUMP ON OFF PAGE 306 isn t configured Description Threshold level for switching the binary output FUEL PUMP PAGE 327 on Image 8 3 Fuel Pump On IMPORTANT When binary input FUEL PUMP ON OFF PAGE 306 is configured then binary output FUEL PUMP PAGE 327 is control by this binary input Setpoints Fuel Pump On and Fuel Pump Off page 163 are not evaluated Note Value from analog input has higher prior...

Page 165: ...6 and Choke Increment page 167 are taken into consideration Choke Function 6 back to List of setpoints Setpoint group Engine settings Related FW 1 1 0 Range units 0 3600 s Default value 0 s Alternative config NO Step 1 s Comm object 13011 Related applications MRS AMF Config level Advanced Setpoint visibility Only when LBO CHOKE PAGE 322 is configured and setpoint Choke Function page 165 Fixed Time...

Page 166: ...d and setpoint Choke Function page 165 Temp Based Description This setpoint adjust the base temperature for Choke function When temperature will be higher than this setpoint Choke Time will be always 0 When temperature will be lower than this setpoint Choke Time will be calculated by curve adjusted via setpoint Choke Increment page 167 When setpoint Choke Function page 165 is set to Fixed Time val...

Page 167: ... 322 Calculated time depends on engine coolant temperature Setpoint adjust curve which is used for calculating actual Choke Time When setpoint Choke Function page 165 is set to Fixed Time value setpoint Choke Increment has no effect Note If setpoint Choke Lead page 169 is set to nonzero value total time the CHOKE output is activated still matches calculated value based on actual temperature and se...

Page 168: ... Description This setpoint adjust threshold level for deactivation of CHOKE PAGE 322 binary output When generator voltage is higher than this level then logical binary output CHOKE is deactivated In multiphase system it is sufficient to deactivate CHOKE LBO when at least one voltage crosses this threshold In case setpoint Choke Voltage is set to Disabled value no voltage is taken into account and ...

Page 169: ...se Choke Lead will be limited to 8 s cranking fail pause time This limitation is applied only for cranking fail pause Choke Lead in Prestart stays unchanged Choke Lead 6 back to List of setpoints Subgroup D Functions Setpoint group Engine settings Related FW 1 1 0 Range units Enabled ChargeFail Disabled Default value Disabled Alternative config NO Step Comm object 9683 Related applications AMF MRS...

Page 170: ...elated FW 1 1 0 Range units 0 100 Default value 80 Alternative config NO Step 1 Comm object 14959 Related applications MRS AMF Config level Advanced Setpoint visibility Only if setpoint D Function page 169 is not set to Disabled value Description This setpoint adjusts threshold level for D function D Treshold 6 back to List of setpoints ...

Page 171: ... D function This delay is used for Alarm Charging Alternator Fail For engine running condition disengagement of starter D Delay 6 back to List of setpoints Setpoint group Engine settings Related FW 1 1 0 Range units No Protec Wrn Sd Default value Wrn Alternative config NO Step Comm object 15751 Related applications MRS AMF Config level Advanced Setpoint visibility Only if setpoint D Function page ...

Page 172: ...ART PAGE 341 goes to logical zero when Fuel Solenoid Lead goes to logical one Fuel Solenoid Lead 6 back to List of setpoints Setpoint group Engine settings Related FW 1 1 0 Range units 0 600 s Default value 12 s Alternative config NO Step 1 s Comm object 9097 Related applications AMF MRS Config level Standard Setpoint visibility Always Description Idle Time delay starts when RPM exceeds Starting R...

Page 173: ...InteliLite 9 Global Guide 173 Image 8 7 Idle Time 1 Image 8 8 Idle Time 2 6 back to List of setpoints ...

Page 174: ... Related applications AMF MRS Config level Standard Setpoint visibility Always Description When the gen set has been started and the idle timer has elapsed the controller will wait for a period adjusted by this setpoint before closing GCB even if the generator voltage and frequency are already in limits Image 8 9 Minimal Stabilization Time Minimal Stabilization Time 6 back to List of setpoints ...

Page 175: ...wise an appropriate shutdown alarm generator voltage and or frequency is issued Image 8 10 Maximal Stabilization Time Maximal Stabilization Time 6 back to List of setpoints Setpoint group Engine settings Related FW 1 1 0 Range units 0 0 300 0 s Default value 5 0 s Alternative config YES Step 0 1 s Comm object 10023 Related applications AMF MRS Config level Advanced Setpoint visibility Always Descr...

Page 176: ...NOMINAL PAGE 335 must be configured and connected to speed governor Engine Idle speed must be adjusted on speed governor Cooling Speed 6 back to List of setpoints Subgroup Stopping Timers Setpoint group Engine settings Related FW 1 1 0 Range units 0 3 600 s Default value 30 s Alternative config NO Step 1 s Comm object 8258 Related applications AMF MRS Config level Standard Setpoint visibility Alwa...

Page 177: ...e 177 Image 8 11 Stop Time 1 Image 8 12 Stop Time 2 IMPORTANT This is a fixed parameter it isn t possible to adjust it in any manner This parameter isn t visible either in controller or in PC tools 6 back to List of setpoints ...

Page 178: ...s Related FW 1 1 0 Range units Underspeed Sd page 178 50 200 Default value 115 Alternative config NO Step 1 of Nominal RPM page 151 Comm object 8263 Related applications AMF MRS Config level Standard Setpoint visibility Always Description Threshold for over speed protection Relative to the nominal speed Overspeed Sd 6 back to List of setpoints Setpoint group Engine settings Related FW 1 1 0 Range ...

Page 179: ...pplications AMF MRS Config level Standard Setpoint visibility Conditioned by the setpoint Overspeed Overshot page 179 Description Time for which is Overspeed Overshot page 179 active The timer starts in the same time when starter starts Note The setpoint is visible only if Overspeed Overshot page 179 is greater than 0 Overspeed Overshot Period 6 back to List of setpoints Setpoint group Engine sett...

Page 180: ...units 0 900 s Default value 3 s Alternative config NO Step 1 s Comm object 14341 Related applications AMF MRS Config level Standard Setpoint visibility Visible only if the logical analog input OIL PRESSURE PAGE 355 is configured Description Delay for OIL PRESSURE PAGE 355 Oil Pressure Delay 6 back to List of setpoints Setpoint group Engine settings Related FW 1 1 0 Range units the range is defined...

Page 181: ...s Alternative config NO Step 1 s Comm object 14427 Related applications AMF MRS Config level Standard Setpoint visibility Visible only if ECU is configured Description Delay for Oil pressure which is send from ECU ECU Oil Pressure Delay 6 back to List of setpoints Setpoint group Engine settings Related FW 1 1 0 Range units the range is defined by analog sensor curve Default value the value is defi...

Page 182: ...ts 0 900 s Default value 5 s Alternative config NO Step 1 s Comm object 14342 Related applications AMF MRS Config level Standard Setpoint visibility Visible only if the logical analog input COOLANT TEMP PAGE 353 is configured Description Delay for COOLANT TEMP PAGE 353 Coolant Temperature Delay 6 back to List of setpoints Setpoint group Engine settings Related FW 1 1 0 Range units the range is def...

Page 183: ... 5 s Alternative config NO Step 1 s Comm object 14430 Related applications AMF MRS Config level Standard Setpoint visibility Visible only if ECU is configured Description Delay for Coolant temperature which is send from ECU ECU Coolant Temperature Delay 6 back to List of setpoints Setpoint group Engine settings Related FW 1 1 0 Range units the range is defined by analog sensor curve Default value ...

Page 184: ...e step is defined by analog sensor curve Comm object 12897 Related applications AMF MRS Config level Standard Setpoint visibility Visible only if the logical analog input FUEL LEVEL PAGE 354 is configured Description Warning or history threshold level for FUEL LEVEL PAGE 354 Fuel Level Wrn 6 back to List of setpoints Setpoint group Engine settings Related FW 1 1 0 Range units the range is defined ...

Page 185: ...nfig NO Step the step is defined by ECU sensor curve Comm object 14432 Related applications AMF MRS Config level Standard Setpoint visibility Visible only if ECU is configured Description Warning threshold level for Fuel level which is send from ECU ECU Fuel Level Wrn 6 back to List of setpoints Setpoint group Engine settings Related FW 1 1 0 Range units the range is defined by ECU sensor curve De...

Page 186: ...ve config YES Step 1 s Comm object 10685 Related applications AMF MRS Config level Advanced Setpoint visibility Visible only if the logical binary output FUEL PUMP PAGE 327 is configured Description If the controller does not see the fuel increase during fuel transfer within this time alarm Wrn Fuel Transfer Failed page 371 will be displayed and the FUEL PUMP PAGE 327 will be turned off Alarm Wrn ...

Page 187: ...and counter does not count Counter value disappear from controllers statistics Maintenance Timer 1 6 back to List of setpoints Setpoint group Engine settings Related FW 1 1 0 Range units 10 000 9 999 h Disabled Default value 1 000 h Alternative config NO Step 1 h Comm object 11617 Related applications AMF MRS Config level Standard Setpoint visibility Always Description Maintenance timer 2 counts d...

Page 188: ...ntenance Timer 3 6 back to List of setpoints Subgroup Battery Protections Setpoint group Engine settings Related FW 1 1 0 Range units 8 0 V Battery Overvoltage page 188 V Default value 18 0 V Alternative config NO Step 0 1 V Comm object 8387 Related applications AMF MRS Config level Standard Setpoint visibility Always Description Warning threshold for low battery voltage Battery Undervoltage 6 bac...

Page 189: ...n setpoint Low Battery Charging Cycle Battery charging is only initiated in AUT mode when no Shutdown alarm and Fuel Level alarm is active If there is battery undervoltage detected again after previous Charging Cycle is finished and undervoltage lasts more than 5 minutes next Charging Cycle is initiated If controller is switched to MAN mode during battery charging gen set stay running regardless t...

Page 190: ... 30 0 003 The procedure for changing engine speed on the D9 and D16 engines is different from the D12 engine There is no system reset on the EMS2 unit therefore the procedure is changed Procedure if ECU not energized 1 Switch the IL controller to MAN Mode 2 Power up the ECU 3 Change the setpoint ECU FreqSelect and confirm it by pressing Enter 4 Press the Stop button on the IL controller Note The w...

Page 191: ...ge 253 ECU Speed Adjustment 2 page 255 and ECU Speed Adjustment 3 page 257 ECU Speed Adjustment 6 back to List of setpoints Subgroup Ventilation Setpoint group Engine settings Related FW 1 1 0 Range units 0 3600 s Default value 30 s Alternative config NO Step 1 s Comm object 15767 Related applications MRS AMF Config level Advanced Setpoint visibility Only when logical binary output VENTILATION ON ...

Page 192: ...t of setpoints Setpoint group Generator settings Related FW 1 1 0 Range units 0 Overload BOC page 192 Default value 120 Alternative config NO Step 1 of Nominal Power page 146 Comm object 9685 Related applications AMF MRS Config level Standard Setpoint visibility Always Description Threshold level for generator overload in of Nominal power protection This is only warning Overload Wrn 6 back to List...

Page 193: ...fig YES Step 0 01 s Comm object 9991 Related applications AMF MRS Config level Advanced Setpoint visibility Always Description Delay for Short Circuit BOC page 193 protection Short Circuit BOC Delay 6 back to List of setpoints Subgroup Voltage Protection Setpoint group Generator settings Related FW 1 1 0 Range units Generator Overvoltage Wrn page 194 200 Default value 110 Alternative config NO Ste...

Page 194: ...page 149 Comm object 8293 Related applications AMF MRS Config level Standard Setpoint visibility Always Description Threshold for generator undervoltage protection All three phases are checked Minimum out of three is used Note Phase to phase and phase to neutral voltages are used for this protection Note When there is no control of breakers the type of protection is Sd not BOC Generator Undervolta...

Page 195: ... 195 200 0 Default value 110 0 Alternative config NO Step 0 1 of Nominal Frequency page 150 Comm object 8296 Related applications AMF MRS Config level Standard Setpoint visibility Always Description Threshold for generator phase L1 overfrequency Note When there is no control of breakers the type of protection is Sd not BOC Generator Overfrequency BOC 6 back to List of setpoints Setpoint group Gene...

Page 196: ...age 196 Generator Overfrequency Wrn page 195 Default value 85 0 Alternative config NO Step 0 1 of Nominal Frequency page 150 Comm object 9689 Related applications AMF MRS Config level Standard Setpoint visibility Always Description Threshold for generator phase L1 underfrequency Generator Underfrequency Wrn 6 back to List of setpoints Setpoint group Generator settings Related FW 1 1 0 Range units ...

Page 197: ...ection is enabled or disabled by the state of LBI PROTECTION ENABLE PAGE 310 Overload Protection 6 back to List of setpoints Subgroup Current Protection Setpoint group Protections Related FW 1 1 0 Range units Enabled Disabled By LBI Default value Enabled Alternative config NO Step Comm object 15665 Related applications AMF MRS Config level Advanced Setpoint visibility Always Description This setpo...

Page 198: ...led by the state of LBI PROTECTION ENABLE PAGE 310 Generator Voltage Protection 6 back to List of setpoints Subgroup Frequency Protection Setpoint group Protections Related FW 1 1 0 Range units Enabled Disabled By LBI Default value Enabled Alternative config NO Step Comm object 15670 Related applications AMF MRS Config level Advanced Setpoint visibility Always Description This setpoint adjusts the...

Page 199: ...Protection is enabled or disabled by the state of LBI PROTECTION ENABLE PAGE 310 Underspeed Protection 6 back to List of setpoints Setpoint group Protections Related FW 1 1 0 Range units Enabled Disabled By LBI Default value Enabled Alternative config NO Step Comm object 15672 Related applications AMF MRS Config level Advanced Setpoint visibility Always Description This setpoint adjusts the behavi...

Page 200: ...s failure to the start command of the gen set Image 8 13 Emergency Start Delay Emergency Start Delay 6 back to List of setpoints Setpoint group AMF settings Related FW 1 1 0 Range units 1 3 600 s Default value 20 s Alternative config NO Step 1 s Comm object 8302 Related applications AMF Config level Standard Setpoint visibility Conditioned by the setpoint Operation Mode page 154 Description This s...

Page 201: ...ommended setting of Transfer Delay setpoint If the Transfer Delay setpoint is set shorter than the time required for opening of the circuit breaker the controller closes GCB CLOSE OPEN PAGE 327 output straight away 100 ms after the MCB FEEDBACK PAGE 309 input deactivates Image 8 14 Transfer Delay 1 If some delay between MCB FEEDBACK PAGE 309 deactivation and closing of GCB CLOSE OPEN PAGE 327 outp...

Page 202: ...er it isn t possible to adjust it in any manner This parameter isn t visible either in controller or in PC tools MCB Close Delay 6 back to List of setpoints Subgroup AMF Voltage Conditions Setpoint group AMF settings Related FW 1 1 0 Range units Mains Undervoltage page 203 150 Default value 110 Alternative config NO Step 1 of Nominal Voltage Ph Ph page 149 Comm object 8305 Related applications AMF...

Page 203: ...s Default value 2 0 s Alternative config YES Step 0 1 s Comm object 8306 Related applications AMF Config level Standard Setpoint visibility Conditioned by the setpoint Operation Mode page 154 Description Delay for Mains Undervoltage page 203 and Mains Overvoltage page 202 protection Mains Voltage Delay 6 back to List of setpoints Subgroup AMF Frequency Conditions Setpoint group AMF settings Relate...

Page 204: ... Description Delay for Mains Underfrequency page 204 and Mains Overfrequency page 203 protection Mains Frequency Delay 6 back to List of setpoints Subgroup AMF Settings Setpoint group AMF settings Related FW 1 1 0 Fixed value Auto Description Setpoint adjust the behavior of closing MCB when the mains returns Manual When Return From Island MANUAL and there is a Mains Fail gen set is started and tak...

Page 205: ... Select TEST mode gen set will start and run unloaded 2 To transfer load from mains to the gen set wait for the mains fail The controller does not response for MCB button 3 When the mains recovers a After the Mains Return Delay page 200 the controller opens the GCB b After the Transfer Delay page 201 the controller closes the MCB 4 The gen set remains running unloaded 5 To stop the gen set switch ...

Page 206: ...InteliLite 9 Global Guide 206 Close Off When the output MCB CLOSE OPEN PAGE 335 is closed MCB should be opened Image 8 16 MCB Logic 1 Image 8 17 MCB Logic 2 6 back to List of setpoints ...

Page 207: ...ansfer load from Mains to gen set after stabilisation phase Note This option should be used for MCBs using 230V control and not equipped with the undervoltage coil MCB Opens On 6 back to List of setpoints Group General Analog Inputs General Analog Input 1 Setpoint group General Analog Inputs Related FW 1 1 0 Range units the range is defined by analog sensor curve Default value the value is defined...

Page 208: ...hese setpoints are used only if LAI AIN PROT01 PAGE 350 is adjusted to required protection type Otherwise these setpoints are useless Analog Protection 1 Sd 6 back to List of setpoints Setpoint group General Analog Inputs Related FW 1 1 0 Range units 0 900 s Default value 0 s Alternative config NO Step 1 s Comm object 9261 Related applications AMF MRS Config level Standard Setpoint visibility Visi...

Page 209: ...is adjusted to required protection type Otherwise these setpoints are useless Analog Protection 2 Wrn 6 back to List of setpoints Setpoint group General Analog Inputs Related FW 1 1 0 Range units the range is defined by analog sensor curve Default value the value is defined by analog sensor curve Alternative config NO Step the step is defined by analog sensor curve Comm object 9263 Related applica...

Page 210: ...Delay 6 back to List of setpoints General Analog Input 3 Setpoint group General Analog Inputs Related FW 1 1 0 Range units the range is defined by analog sensor curve Default value the value is defined by analog sensor curve Alternative config NO Step the step is defined by analog sensor curve Comm object 9265 Related applications AMF MRS Config level Standard Setpoint visibility Visible only if t...

Page 211: ...hese setpoints are used only if LAI AIN PROT03 PAGE 352 is adjusted to required protection type Otherwise these setpoints are useless Analog Protection 3 Sd 6 back to List of setpoints Setpoint group General Analog Inputs Related FW 1 1 0 Range units 0 900 s Default value 0 s Alternative config NO Step 1 s Comm object 9267 Related applications AMF MRS Config level Standard Setpoint visibility Visi...

Page 212: ...s DD MM YYYY Default value 1 1 2015 Alternative config NO Step Comm object 24553 Related applications AMF MRS Config level Standard Setpoint visibility Always Description Actual date adjustment Date 6 back to List of setpoints Setpoint group Scheduler Related FW 1 1 0 Range units 0 240 min Default value 60 min Alternative config NO Step 1 min Comm object 8979 Related applications AMF MRS Config le...

Page 213: ...ions AMF MRS Config level Advanced Setpoint visibility Always Description Behavior of switching between winter and summer time Disable Automatic switching between summer and wintertime is disabled Winter Summer Automatic switching between summer and wintertime is enabled and it is set to winter summer season Winter S Summer S Modification for southern hemisphere Summer Time Mode 6 back to List of ...

Page 214: ... should be already running Disable The Timer is disabled No Func There is no any other function only binary output of timer is activated Auto Run When this option is chosen then the binary output of timer is internally connected to the REMOTE START STOP PAGE 312 binary input TEST When this option is chosen then the binary output of timer is internally connected to the binary input Remote TEST TEST...

Page 215: ...ge 220 Timer 1 Repeat Day In Month page 220 Timer 1 Repeat Week In Month page 221 Timer 1 Refresh Period page 218 Timer 1 Weekends page 219 Timer 1 Setup 6 back to List of setpoints Setpoint group Scheduler Related FW 1 1 0 Range units Off Once Repeated Default value Off Alternative config NO Step Comm object 0 Related applications AMF MRS Config level Standard Setpoint visibility Conditioned by t...

Page 216: ...its HH MM Default value 00 00 Alternative config NO Step Comm object 0 Related applications AMF MRS Config level Standard Setpoint visibility Conditioned by the setpoint Timer 1 Function page 214 Description Time of first occurrence of Timer 1 Function page 214 Timer 1 First Occur Time 6 back to List of setpoints Setpoint group Scheduler Related FW 1 1 0 Range units HH MM Default value 00 00 Alter...

Page 217: ...oned by the setpoint Timer 1 Function page 214 Description Repeated interval of Timer 1 Function page 214 Daily Timer 1 Function page 214 is repeated every day Weekly Timer 1 Function page 214 is repeated every week in chosen days Monthly Timer 1 Function page 214 is repeated in chosen day every month or in chosen days of chosen week of month Short Period Timer 1 Function page 214 is repeated in a...

Page 218: ...d you set this setpoint to 2 then every second week from first occurrence of Timer 1 Function page 214 the Timer 1 Function page 214 will be activated in selected days adjusted by Timer 1 Day page 219 Monthly Range units 1 12 month This setpoint adjust that every X month the timer will be activated Example If you have monthly repetition and you set this setpoint to 2 then every second month from f...

Page 219: ...age 214 counter isn t running on the weekends and Timer 1 Function page 214 isn t active If the activation of timer is counted on the weekend than timer will be activated after weekend Another activation of timer is counted from original date of first occurrence date Timer 1 Weekends 6 back to List of setpoints Setpoint group Scheduler Related FW 1 1 0 Range units Monday Tuesday Wednesday Thursday...

Page 220: ...s Monday Tuesday Wednesday Thursday Friday Saturday Sunday Default value All OFF Alternative config NO Step Comm object 0 Related applications AMF MRS Config level Standard Setpoint visibility Conditioned by the setpoint Timer 1 Function page 214 Description Use this setpoint to select the day of week when timer will be activated Note More day can be selected Timer will be activated on the day whi...

Page 221: ... 0 Range units ENABLED DISABLED Default value ENABLED Alternative config NO Step Comm object 24280 Related applications AMF MRS Config level Standard Setpoint visibility Always Description This setpoint enable or disable module in slot A Slot A 6 back to List of setpoints Group CM RS232 485 Setpoint group CM RS232 485 Related FW 1 1 0 Range units Direct MODBUS Default value Direct Alternative conf...

Page 222: ...djusted here Speed of second part of line has to be adjusted to the same value Note Winscope supports only 19200 38400 57600 speeds COM1 Communication Speed 6 List of setpoints page 142 Setpoint group CM RS232 485 Related FW 1 1 0 Range units 9600 19200 38400 57600 115200 bps Default value 9600 bps Alternative config NO Step Comm object 24477 Related applications AMF MRS Config level Standard Setp...

Page 223: ...List of setpoints Setpoint group CM RS232 485 Related FW 1 1 0 Range units 9600 19200 38400 57600 115200 bps Default value 57600 bps Alternative config NO Step Comm object 24340 Related applications AMF MRS Config level Standard Setpoint visibility Only if relevant module is installed conditioned by the setpoint COM2 Mode page 223 Description If the direct mode is selected on COM2 channel the dire...

Page 224: ... adjusted here COM2 MODBUS Communication Speed 6 List of setpoints page 142 Group CM GPRS Setpoint group CM GPRS CM 4G GPS CM Ethernet Related FW 1 1 0 Range units Default value English Alternative config NO Step Comm object 24299 Related applications AMF MRS Config level Standard Setpoint visibility Only if relevant module is installed Description Use this setpoint to set the language of SMS and ...

Page 225: ...t your time zone Note If the time zone is not selected properly the active e mails may contain incorrect information about sending time which may result in confusion when the respective problem actually occurred Note This setpoint is common for CM Ethernet CM GPRS and CM 4G GPS modules Time Zone 6 back to List of setpoints Setpoint group CM GPRS CM 4G GPS CM Ethernet Related FW 1 1 0 Range units O...

Page 226: ...e ON Alternative config NO Step Comm object 10566 Related applications AMF MRS Config level Standard Setpoint visibility Only if relevant module is installed Description This setpoint enables or disables BOC Messages This setpoint is common for CM Ethernet CM GPRS and CM 4G GPS modules BOC Message 6 back to List of setpoints Setpoint group CM GPRS CM 4G GPS CM Ethernet Related FW 1 1 0 Range units...

Page 227: ...ou would dial if you wanted to make a local call or the full international format beginning with a character followed by the country prefix IMPORTANT Telephone number has to be entered without spaces Telephone Number 1 6 back to List of setpoints Group CM 4G GPS Setpoint group CM 4G GPS Related FW 1 1 0 Range units 2G 3G 4G Automatic Default value Automatic Alternative config NO Step Comm object 2...

Page 228: ...GPS CM Ethernet Related FW 1 1 0 Range units GMT 12 00 GMT 13 00 hours Default value GMT 1 00 hour Alternative config NO Step Comm object 24366 Related applications AMF MRS Config level Standard Setpoint visibility Only if relevant module is installed Description This setpoint is used to select the time zone where the controller is located See your computer time zone setting click on the time indi...

Page 229: ...lue ON Alternative config NO Step Comm object 8482 Related applications AMF MRS Config level Standard Setpoint visibility Only if relevant module is installed Description This setpoint enables or disables Wrn Messages This setpoint is common for CM Ethernet CM GPRS and CM 4G GPS modules Wrn Message 6 back to List of setpoints Setpoint group CM GPRS CM 4G GPS CM Ethernet Related FW 1 1 0 Range unit...

Page 230: ...int group CM GPRS CM 4G GPS Related FW 1 1 0 Range units 0 31 characters Default value Alternative config NO Step Comm object 24296 Related applications AMF MRS Config level Standard Setpoint visibility Only if relevant module is installed Description Enter in this setpoint either a valid GSM phone number where the alarm messages shall be sent For GSM numbers use either the national format i e the...

Page 231: ...hernet CM GPRS and CM 4G GPS modules Email Address 1 6 back to List of setpoints Setpoint group CM GPRS CM 4G GPS CM Ethernet Related FW 1 1 0 Range units Default value English Alternative config NO Step Comm object 24299 Related applications AMF MRS Config level Standard Setpoint visibility Only if relevant module is installed Description Use this setpoint to set the language of SMS and e mail No...

Page 232: ...t your time zone Note If the time zone is not selected properly the active e mails may contain incorrect information about sending time which may result in confusion when the respective problem actually occurred Note This setpoint is common for CM Ethernet CM GPRS and CM 4G GPS modules Time Zone 6 back to List of setpoints Setpoint group CM GPRS CM 4G GPS CM Ethernet Related FW 1 1 0 Range units O...

Page 233: ...e ON Alternative config NO Step Comm object 10566 Related applications AMF MRS Config level Standard Setpoint visibility Only if relevant module is installed Description This setpoint enables or disables BOC Messages This setpoint is common for CM Ethernet CM GPRS and CM 4G GPS modules BOC Message 6 back to List of setpoints Setpoint group CM GPRS CM 4G GPS CM Ethernet Related FW 1 1 0 Range units...

Page 234: ...g level Standard Setpoint visibility Only if relevant module is installed Description Use this setpoint to enter the password for the SMTP server Leave the setpoint blank if the SMTP server does not require authentication SMTP User Password 6 back to List of setpoints Setpoint group CM Ethernet Related FW 1 1 0 Range units 0 31 characters Default value airgate comap cz 9925 Alternative config NO S...

Page 235: ...fig NO Step Comm object 24259 Related applications AMF MRS Config level Standard Setpoint visibility Only if relevant module is installed Description The setpoint is used to select the method how the ethernet connection is adjusted DISABLED The Ethernet connection is fixed by means of the setpoints IP Addr NetMask GateIP DNS IP Address This method should be used for a classic Ethernet or internet ...

Page 236: ...de page 235 is AUTOMATIC this setpoint is inactive The IP address is assigned by the DHCP server IP Address 6 back to List of setpoints Setpoint group CM Ethernet Related FW 1 1 0 Range units Valid IP address Default value 255 255 255 0 Alternative config NO Step Comm object 24375 Related applications AMF MRS Config level Standard Setpoint visibility Only if relevant module is installed conditione...

Page 237: ...has been assigned by the DHCP server A gateway is a device which connects the respective segment with the other segments and or Internet Gateway IP 6 back to List of setpoints Setpoint group CM Ethernet Related FW 1 1 0 Range units Valid IP address Default value 8 8 8 8 Alternative config NO Step Comm object 24362 Related applications AMF MRS Config level Standard Setpoint visibility Only if relev...

Page 238: ...e server DNS which is needed to translate domain names in email addresses and server names into correct IP addresses If IP Address Mode page 235 is AUTOMATIC this setpoint is inactive The DNS server IP address is assigned by the DHCP server DNS IP Address 2 6 back to List of setpoints Setpoint group CM Ethernet Related FW 1 1 0 Range units DISABLED ENABLED Default value Disabled Alternative config...

Page 239: ... revolutions per minute Note This value is used when any other alternate configuration is not active Nominal RPM 1 6 back to List of setpoints Setpoint group Basic settings Related FW 1 1 0 Range units 45 65 Hz Default value 50 Hz Alternative config YES Step 1 Hz Comm object 9913 Related applications AMF MRS Config level Standard Setpoint visibility Always Description Nominal system frequency usua...

Page 240: ...alue is used when any other alternate configuration is not active Nominal Voltage Ph N 1 6 back to List of setpoints Setpoint group Basic settings Related FW 1 1 0 Range units 80 40000 V Default value 400 V Alternative config YES Step 1 V Comm object 12055 Related applications AMF MRS Config level Standard Setpoint visibility Conditioned by the setpoint Connection Type 1 page 242 Description Nomin...

Page 241: ...en any other alternate configuration is not active Nominal Power 1 6 back to List of setpoints Setpoint group Basic settings Related FW 1 1 0 Range units 1 5 000 kW Default value 200 kW Alternative config Yes Step 1 kW Comm object 15771 Related applications AMF MRS Config level Standard Setpoint visibility Conditioned by the setpoint Connection type page 147 Description Nominal power of the gen se...

Page 242: ... units Monophase Splitphase 3Ph3Wire High Leg D 3Ph4Wire Autodetect Default value 3Ph4Wire Alternative config YES Step Comm object 12058 Related applications AMF MRS Config level Standard Setpoint visibility Always Description Mono Phase Single phase voltage measurement L1 N 1x CT Current Transformer Split Phase Double Delta connection Split Phase Two phase voltage measurement L1 L2 with 180 phase...

Page 243: ...20V L3 20V Voltage Autodetect shutdown Note This value is used when any other alternate configuration is not active 6 back to List of setpoints Setpoint group Basic settings Related FW 1 1 0 Range units 100 4000 RPM Default value 1 500 RPM Alternative config YES Step 1 RPM Comm object 9916 Related applications AMF MRS Config level Advanced Setpoint visibility Always Description Nominal engine spee...

Page 244: ...t 12053 Related applications AMF MRS Config level Standard Setpoint visibility Conditioned by the setpoint Connection type 2 page 246 Description Nominal system voltage phase to neutral Note This value is used when binary input ALTERNATE CONFIG 2 PAGE 295 is active Nominal Voltage Ph N 2 6 back to List of setpoints Setpoint group Basic settings Related FW 1 1 0 Range units 80 40000 V Default value...

Page 245: ...binary input ALTERNATE CONFIG 2 PAGE 295 is active Nominal Power 2 6 back to List of setpoints Setpoint group Basic settings Related FW 1 1 0 Range units 1 5 000 kW Default value 200 kW Alternative config Yes Step 1 kW Comm object 15772 Related applications AMF MRS Config level Standard Setpoint visibility Conditioned by the setpoint Connection type page 147 Description Nominal power of the gen se...

Page 246: ...e units Monophase Splitphase 3Ph3Wire High Leg D 3Ph4Wire Autodetect Default value 3Ph4Wire Alternative config YES Step Comm object 12059 Related applications AMF MRS Config level Standard Setpoint visibility Always Description Mono Phase Single phase voltage measurement L1 N 1x CT Current Transformer Split Phase Double Delta connection Split Phase Two phase voltage measurement L1 L2 with 180 phas...

Page 247: ...V L3 20V Voltage Autodetect shutdown Note This value is used when binary input ALTERNATE CONFIG 2 PAGE 295 is active 6 back to List of setpoints Setpoint group Basic settings Related FW 1 1 0 Range units 100 4 000 RPM Default value 1 500 RPM Alternative config YES Step 1 RPM Comm object 15196 Related applications AMF MRS Config level Advanced Setpoint visibility Always Description Nominal engine s...

Page 248: ...ct 12054 Related applications AMF MRS Config level Standard Setpoint visibility Conditioned by the setpoint Connection type 3 page 250 Description Nominal system voltage phase to neutral Note This value is used when binary input ALTERNATE CONFIG 3 PAGE 295 is active Nominal Voltage Ph N 3 6 back to List of setpoints Setpoint group Basic settings Related FW 1 1 0 Range units 80 40 000 V Default val...

Page 249: ...binary input ALTERNATE CONFIG 3 PAGE 295 is active Nominal Power 3 6 back to List of setpoints Setpoint group Basic settings Related FW 1 1 0 Range units 1 5 000 kW Default value 200 kW Alternative config Yes Step 1 kW Comm object 15773 Related applications AMF MRS Config level Standard Setpoint visibility Conditioned by the setpoint Connection type page 147 Description Nominal power of the gen se...

Page 250: ...ge units Monophase Splitphase 3Ph3Wire High Leg D 3Ph4Wire Autodetect Default value 3Ph4Wire Alternative config YES Step Comm object 12060 Related applications AMF MRS Config level Standard Setpoint visibility Always Description Mono Phase Single phase voltage measurement L1 N 1x CT Current Transformer Split Phase Double Delta connection Split Phase Two phase voltage measurement L1 L2 with 180 pha...

Page 251: ...T Current Transformer Autodetect High Leg Delta or L1 100V L1 140V L2 140V L3 100V L3 140V 3PH3Wire or 3Ph4Wire or L1 100V L2 100V L3 100V Split Phase or L1 100V L2 20V L3 100V Mono Phase or L1 100V L2 20V L3 20V Voltage Autodetect shutdown Note This value is used when binary input ALTERNATE CONFIG 3 PAGE 295 is active 6 back to List of setpoints ...

Page 252: ...on refers to the Volvo Penta Application bulletin 30 0 003 The procedure for changing engine speed on the D9 and D16 engines is different from the D12 engine There is no system reset on the EMS2 unit therefore the procedure is changed Procedure if ECU not energized 1 Switch the IL controller to MAN Mode 2 Power up the ECU 3 Change the setpoint ECU FreqSelect and confirm it by pressing Enter 4 Pres...

Page 253: ...evel Advanced Setpoint visibility Visible only if ECU is configured Description Enables to adjust engine speed in ECU via CAN bus Nominal speed corresponds to 50 This setpoint should be used only for Volvo Penta and Scania engines It has no effect on other engine brands Note This value is used when any other alternate configuration is not active ECU Speed Adjustment 1 6 back to List of setpoints ...

Page 254: ...he Volvo Penta Application bulletin 30 0 003 The procedure for changing engine speed on the D9 and D16 engines is different from the D12 engine There is no system reset on the EMS2 unit therefore the procedure is changed Procedure if ECU not energized 1 Switch the IL controller to MAN Mode 2 Power up the ECU 3 Change the setpoint ECU FreqSelect and confirm it by pressing Enter 4 Press the Stop but...

Page 255: ...vel Advanced Setpoint visibility Visible only if ECU is configured Description Enables to adjust engine speed in ECU via CAN bus Nominal speed corresponds to 50 This setpoint should be used only for Volvo Penta and Scania engines It has no effect on other engine brands Note This value is used when binary input ALTERNATE CONFIG 2 PAGE 295 is active ECU Speed Adjustment 2 6 back to List of setpoints...

Page 256: ...he Volvo Penta Application bulletin 30 0 003 The procedure for changing engine speed on the D9 and D16 engines is different from the D12 engine There is no system reset on the EMS2 unit therefore the procedure is changed Procedure if ECU not energized 1 Switch the IL controller to MAN Mode 2 Power up the ECU 3 Change the setpoint ECU FreqSelect and confirm it by pressing Enter 4 Press the Stop but...

Page 257: ...vel Advanced Setpoint visibility Visible only if ECU is configured Description Enables to adjust engine speed in ECU via CAN bus Nominal speed corresponds to 50 This setpoint should be used only for Volvo Penta and Scania engines It has no effect on other engine brands Note This value is used when binary input ALTERNATE CONFIG 3 PAGE 295 is active ECU Speed Adjustment 3 6 back to List of setpoints...

Page 258: ...ed on an analog input The configured ECU or extension module does not provide the particular value The communication with the ECU or extension module is interrupted A value containing the invalid flag is displayed as in InteliConfig and on the controller screen If such a value is read out via MODBUS it will contain the data 32768 in the case of signed values and 65535 in the case of unsigned value...

Page 259: ...1 Load kVAr L3 271 Load kW 271 Load kW L1 272 Load kW L2 272 Load kW L3 272 Load Power Factor 272 Load Power Factor L1 273 Load Power Factor L2 273 Load Power Factor L3 273 Mains Mains Frequency 273 Mains Voltage L1 L2 273 Mains Voltage L1 N 274 Mains Voltage L2 L3 274 Mains Voltage L2 N 274 Mains Voltage L3 L1 274 Mains Voltage L3 N 274 Controler I O Analog Input 1 275 Analog Input 2 275 Analog I...

Page 260: ...Operator 286 Connection Type 286 Cell Diag Code 287 Cell ErrorRate 288 Cell Signal Lev 288 Cell Status 289 Operator 289 CM Ethernet Current DNS 289 ETH Interface Status 289 Current Gateway 290 Current IP Address 290 Last Email Result 291 MAC Address 291 Current Subnet Mask 292 Date Time Time 292 Date 292 Plug In I O EM BIO A 292 InteliLite 9 Global Guide 260 ...

Page 261: ...alues Value group Engine Related FW 1 1 0 Units Comm object 12484 Related applications AMF MRS Description The rate of soot in DPF Diesel particulate filter DPF Soot Load 6 back to List of values Value group Engine Related FW 1 1 0 Units Depends on ECU value Comm object 10153 Related applications AMF MRS Description This is one of the inputs which are defined by ECU Order of values depends on type...

Page 262: ...ake temperature C oil pressure bar boost pressure bar load oil temperature C etc ECU BIN 3 6 back to List of values Value group Engine Related FW 1 1 0 Units Depends on ECU value Comm object 10156 Related applications AMF MRS Description This is one of the inputs which are defined by ECU Order of values depends on type of ECU Note Usually there are engine speed RPM fuel rate L h coolant temperatur...

Page 263: ...ake temperature C oil pressure bar boost pressure bar load oil temperature C etc ECU BIN 7 6 back to List of values Value group Engine Related FW 1 1 0 Units Depends on ECU value Comm object 10160 Related applications AMF MRS Description This is one of the inputs which are defined by ECU Order of values depends on type of ECU Note Usually there are engine speed RPM fuel rate L h coolant temperatur...

Page 264: ... FW 1 1 0 Units Comm object 12926 Related applications AMF MRS Description Shows selected frequency of ECU The value is calculated from setpoint Nominal Frequency page 150 If is Nominal Frequency page 150 in range from 45 Hz to 54 Hz is considered as 50 Hz application The value is set to 0 If is Nominal Frequency page 150 in range from 55 Hz to 65 Hz is considered as 60 Hz application The value is...

Page 265: ...10137 Related applications AMF MRS Description Engine speed control via CAN bus Speed request Requested speed Accelerator pedal position 0 1350 RPM 0 50 1500 RPM 50 100 1650 RPM 100 Speed Request 6 back to List of values Value group Engine Related FW 1 1 0 Units RPM Comm object 10006 Related applications AMF MRS Description Requested engine speed Speed Required RPM 6 back to List of values Group G...

Page 266: ...of values Value group Generator Related FW 1 1 0 Units V Comm object 9629 Related applications AMF MRS Description Generator phase to phase voltage between L2 and L3 phases Generator Voltage L2 L3 6 back to List of values Value group Generator Related FW 1 1 0 Units V Comm object 8193 Related applications AMF MRS Description Generator voltage on phase 2 Generator Voltage L2 N 6 back to List of val...

Page 267: ...mm object 9978 Related applications AMF MRS Description Generator nominal current Nominal Current 6 back to List of values Value group Generator Related FW 1 1 0 Units V Comm object 9018 Related applications AMF MRS Description Generator nominal power Nominal Power 6 back to List of values Value group Generator Related FW 1 1 0 Units V Comm object 9917 Related applications AMF MRS Description Gene...

Page 268: ...switch into one decimal power format via InteliConfig PC tool In this case the range of value is decrease 10 times Load A L2 6 back to List of values Value group Load Related FW 1 1 0 Units A Comm object 8200 Related applications AMF MRS Description Load current phase L3 Note This value can be also switch into one decimal power format via InteliConfig PC tool In this case the range of value is dec...

Page 269: ...C is capacitive and R is resistive load power factor 1 Load Characteristic L2 6 back to List of values Value group Load Related FW 1 1 0 Units Comm object 8628 Related applications AMF MRS Description Character of the generator load in the L3 phase L means inductive load C is capacitive and R is resistive load power factor 1 Load Characteristic L3 6 back to List of values Value group Load Related ...

Page 270: ...at via InteliConfig PC tool In this case the range of value is decrease 10 times Load kVA L2 6 back to List of values Value group Load Related FW 1 1 0 Units kVA Comm object 8532 Related applications AMF MRS Description Load apparent power L3 Note This value can be also switch into one decimal power format via InteliConfig PC tool In this case the range of value is decrease 10 times Load kVA L3 6 ...

Page 271: ...wer format via InteliConfig PC tool In this case the range of value is decrease 10 times Load kVAr L2 6 back to List of values Value group Load Related FW 1 1 0 Units kVAr Comm object 8529 Related applications AMF MRS Description Load reactive power in phase L3 Note This value can be also switch into one decimal power format via InteliConfig PC tool In this case the range of value is decrease 10 t...

Page 272: ...r in phase L2 Note This value can be also switch into one decimal power format via InteliConfig PC tool In this case the range of value is decrease 10 times Load kW L2 6 back to List of values Value group Load Related FW 1 1 0 Units kW Comm object 8526 Related applications AMF MRS Description Load active power in phase L3 Note This value can be also switch into one decimal power format via InteliC...

Page 273: ... to List of values Load Load Related FW 1 1 0 Units Comm object 8535 Related applications AMF MRS Description Generator power factor in phase L3 Load Power Factor L3 6 back to List of values Group Mains Value group Mains Related FW 1 1 0 Units Hz Comm object 8211 Related applications AMF Description Frequency of mains Mains Frequency 6 back to List of values Value group Mains Related FW 1 1 0 Unit...

Page 274: ...e L2 L3 6 back to List of values Value group Mains Related FW 1 1 0 Units V Comm object 8196 Related applications AMF Description Mains voltage on phase 2 Mains Voltage L2 N 6 back to List of values Value group Mains Related FW 1 1 0 Units V Comm object 9633 Related applications AMF Description Mains phase to phase voltage between L3 and L1 phases Mains Voltage L3 L1 6 back to List of values Value...

Page 275: ...e controller Analog Input 2 6 back to List of values Value group Controler I O Related FW 1 1 0 Units Configurable Comm object 9153 Related applications AMF MRS Description This is the value of the analog input 3 of the controller Analog Input 3 6 back to List of values Value group Controler I O Related FW 1 1 0 Units V Comm object 8213 Related applications AMF MRS Description Controller supply vo...

Page 276: ...15780 Related applications AMF MRS Description Shows number of E STOP input the same principle of visualization like binary inputs Principle of value principle of normally close binary input 1 E STOP has voltage state is OK 0 E STOP has no voltage protection is active E STOP 6 back to List of values Group Statistics Value group Statistics Related FW 1 1 0 Units kVArh Comm object 8539 Related appli...

Page 277: ... also switch into one decimal power format via InteliConfig PC tool In this case the range of value is decrease 10 times Mains kVArh 6 back to List of values Value group Statistics Related FW 1 1 0 Units kWh Comm object 11025 Related applications AMF Description Counter of mains active power Note This value can be also switch into one decimal power format via InteliConfig PC tool In this case the ...

Page 278: ... values Value group Statistics Related FW 1 1 0 Units Comm object 11195 Related applications AMF MRS Description Emergency stop alarms counter Num E Stops 6 back to List of values Value group Statistics Related FW 1 1 0 Units Comm object 8207 Related applications AMF MRS Description Engine start commands counter The counter is increased by 1 even if the particular start command will take more than...

Page 279: ...bject 8480 Related applications AMF MRS Description The value contains actual application in controller Application 6 back to List of values Value group IL Info Related FW 1 1 0 Units Comm object 9245 Related applications AMF MRS Description The value contains actual breaker state message which is shown on the main screen of the controller Breaker State 6 back to List of values Value group IL Info...

Page 280: ...ated FW 1 1 0 Units Comm object 24339 Related applications AMF MRS Description Major and minor firmware version number FW Version 6 back to List of values Value group IL Info Related FW 1 1 0 Units Comm object 24501 Related applications AMF MRS Description Name of controller which is used in InteliConfig in command bar ID String 6 back to List of values Value group IL Info Related FW 1 1 0 Units C...

Page 281: ...es can be obtained using InteliConfig Open any connection also offline with a previously saved archive and go to the Tools ribbon Generate CFG image all The resulting file will contain the assignment of texts to the codes Timer Text 6 back to List of values Value group IL Info Related FW 1 1 0 Units HH MM SS Comm object 14147 Related applications AMF MRS Description The value contains the Current ...

Page 282: ...og Bout 3 6 back to List of values Value group Log Bout Related FW 1 1 0 Units Comm object 9146 Related applications AMF MRS Description State of binary outputs Log Bout 4 6 back to List of values Value group Log Bout Related FW 1 1 0 Units Comm object 9147 Related applications AMF MRS Description State of binary outputs Log Bout 5 6 back to List of values Value group Log Bout Related FW 1 1 0 Uni...

Page 283: ... Bout 8 6 back to List of values Value group Log Bout Related FW 1 1 0 Units Comm object 11896 Related applications AMF MRS Description State of binary outputs Log Bout 9 6 back to List of values Value group Log Bout Related FW 1 1 0 Units Comm object 11897 Related applications AMF MRS Description State of binary outputs Log Bout 10 6 back to List of values Value group Log Bout Related FW 1 1 0 Un...

Page 284: ...r in initialization 5 Module not possible to set the APN 6 Module not possible to connect to GPRS network 7 Module not possible to retrieve IP address 8 Module not accepted DNS IP address 9 Error in modem detection 10 Error in initialization of analog modem 11 SIM card is locked Possibly PIN code required PIN needs to be deactivated or unknown status of SIM locking 12 No GSM signal 13 Not possible...

Page 285: ...4 ME909s switch on issued 35 ME909s HW reset issued 36 ME909s can t switch echo off 37 ME909s can t find out state of registration 38 ME909s GSM signal not found 39 ME909s no SIM memory for SMS 40 ME909s waiting for registration 41 Can t read operator name 42 ME909s can t set flow control 43 APN not typed 255 Only running communication is needed to indicate 6 back to List of values Value group CM ...

Page 286: ...1 0 Units Comm object 24290 Related applications AMF MRS Description The text of this value represents the status of the GSM modem Cell Status 6 back to List of values Value group CM GPRS CM 4G GPS 4G part Related FW 1 1 0 Units Comm object 24147 Related applications AMF MRS Description The name of operator which to SIM card is connected Note If roaming service is used then prefix R is added befor...

Page 287: ...tion of analog modem 11 SIM card is locked Possibly PIN code required PIN needs to be deactivated or unknown status of SIM locking 12 No GSM signal 13 Not possible to read the SIM card parameters 14 GSM modem did not accepted particular initialization command possibly caused by locked SIM card 15 Unknown modem 16 Bad answer to complement initialization string 17 Not possible to read GSM signal str...

Page 288: ...mmunication is needed to indicate 6 back to List of values Value group CM GPRS CM 4G GPS 4G part Related FW 1 1 0 Units Comm object 24300 Related applications AMF MRS Description This value contains information about relative quality of the cellular signal received by the CM GPRS module or by CM 4G GPS module The lower value means higher quality of signal Cell ErrorRate 6 back to List of values Va...

Page 289: ...escription The name of operator which to SIM card is connected Note If roaming service is used then prefix R is added before the name of operator Operator 6 back to List of values Group CM Ethernet Value group CM Ethernet Related FW 1 1 0 Units Comm object 24181 Related applications AMF MRS Description Current domain name server Current DNS 6 back to List of values Value group CM Ethernet Related ...

Page 290: ...2 Related applications AMF MRS Description Current gateway address Current Gateway 6 back to List of values Value group CM Ethernet Related FW 1 1 0 Units Comm object 24184 Related applications AMF MRS Description Current IP address of the controller Current IP Address 6 back to List of values ...

Page 291: ...name 13 Wrong password 14 MAIL FROM command was refused 15 RCPT TO command was refused 16 DATA command was refused 17 Sending of email failed 20 QUIT command was refused 25 It is impossible to create data for command DATA 26 It is impossible to read data for command DATA 27 Email address can t be read 30 SMTP server address translation error from DNS server 31 Error reading email content data 2432...

Page 292: ... Comm object 24554 Related applications AMF MRS Description Shows setup time Time 6 back to List of values Value group Date Time Related FW 1 1 0 Units DD MM YYYY Comm object 24553 Related applications AMF MRS Description Shows setup date Date 6 back to List of values Group Plug In I O Value group Plug In I O Related FW 1 1 0 Units Comm object 14291 Related applications AMF MRS Description Binary ...

Page 293: ... are inputs for binary values and functions Alphabetical groups of Logical binary inputs LBI A 295 LBI B 296 LBI C 303 LBI D 304 LBI E 305 LBI F 305 LBI G 307 LBI H 308 LBI M 308 LBI N 310 LBI R 310 LBI S 313 For full list of Logical binary inputs go to the chapter Logical binary inputs alphabetically page 294 ...

Page 294: ...on 09 300 BIN Protection 10 300 BIN Protection 11 301 BIN Protection 12 301 BIN Protection 13 302 BIN Protection 14 302 BIN Protection 15 303 BIN Protection 16 303 Choke Inhibit 303 Dark Mode 304 Emergency Stop 305 Fault Reset Button 305 Force Regeneration 305 Fuel Pump On Off 306 GCB Feedback 307 Horn Reset Button 308 Mains Fail Block 308 MCB Feedback 309 Not Used 310 Protection Enable 310 Regene...

Page 295: ...nts in Alternate Config group are switched to the third set setpoints with number 3 Alternate Config 3 6 back to Logical binary inputs alphabetically Related FW 1 1 0 Related applications AMF Comm object 692 Description This binary input can switch controller function between AMF and MRS Note Binary input AMF function has higher priority than the setpoint Operation Mode page 154 in Basic settings ...

Page 296: ...input is used for shutdown protection Protection types BIN Protection 1 6 back to Logical binary inputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 9998 Description This binary input is for general input function used as alarm Monitoring Binary input is not used for protection or any other function Signal is only monitored HistRecOnl Binary input is not used for protec...

Page 297: ...t is used for shutdown protection Protection types BIN Protection 03 6 back to Logical binary inputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 9996 Description This binary input is for general input function used as alarm Monitoring Binary input is not used for protection or any other function Signal is only monitored HistRecOnl Binary input is not used for protectio...

Page 298: ...t is used for shutdown protection Protection types BIN Protection 05 6 back to Logical binary inputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 9994 Description This binary input is for general input function used as alarm Monitoring Binary input is not used for protection or any other function Signal is only monitored HistRecOnl Binary input is not used for protectio...

Page 299: ...t is used for shutdown protection Protection types BIN Protection 07 6 back to Logical binary inputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 9992 Description This binary input is for general input function used as alarm Monitoring Binary input is not used for protection or any other function Signal is only monitored HistRecOnl Binary input is not used for protectio...

Page 300: ...t is used for shutdown protection Protection types BIN Protection 09 6 back to Logical binary inputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 9990 Description This binary input is for general input function used as alarm Monitoring Binary input is not used for protection or any other function Signal is only monitored HistRecOnl Binary input is not used for protectio...

Page 301: ...t is used for shutdown protection Protection types BIN Protection 11 6 back to Logical binary inputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 9988 Description This binary input is for general input function used as alarm Monitoring Binary input is not used for protection or any other function Signal is only monitored HistRecOnl Binary input is not used for protectio...

Page 302: ...t is used for shutdown protection Protection types BIN Protection 13 6 back to Logical binary inputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 9986 Description This binary input is for general input function used as alarm Monitoring Binary input is not used for protection or any other function Signal is only monitored HistRecOnl Binary input is not used for protectio...

Page 303: ...pes BIN Protection 15 6 back to Logical binary inputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 9984 Description This binary input is for general input function used as alarm Monitoring Binary input is not used for protection or any other function Signal is only monitored HistRecOnl Binary input is not used for protection Only history record is made if binary input i...

Page 304: ... 1 1 0 Related applications AMF MRS Comm object 930 Description This binary input activates function of dark mode It means that backlight of display is turn of information on controller screens are not affected and LEDs Mains Generator Load Breakers etc are turn off LEDs don t react on normal condition of their activation and deactivation Note After deactivation of dark mode backlight of display i...

Page 305: ...ignals For more detail see chapter recommended wiring Emergency Stop 6 back to Logical binary inputs alphabetically LBI F Related FW 1 1 0 Related applications AMF MRS Comm object 191 Description Binary input has the same function as Fault Reset button on the InteliLite 9 front panel Fault Reset Button 6 back to Logical binary inputs alphabetically Related FW 1 1 0 Related applications AMF MRS Com...

Page 306: ...igned for ON and OFF switch switch with arrestment in these positions because controller reacts to rising and falling edge of signal in this input IMPORTANT When binary input FUEL PUMP ON OFF PAGE 306 is configured then binary output FUEL PUMP PAGE 327 is control by this binary input Setpoints Fuel Pump On page 164 and Fuel Pump Off page 163 are not evaluated Fuel Pump On Off 6 back to Logical bin...

Page 307: ... input for indication whether the generator circuit breaker is open or closed Image 8 18 GCB Feedback 1 Image 8 19 GCB Feedback 2 Note InteliLite 9 controller can work even without breaker feedbacks in this case do not configure the feedback to binary inputs GCB Feedback 6 back to Logical binary inputs alphabetically ...

Page 308: ...W 1 1 0 Related applications AMF Comm object 622 Description If the input is closed the automatic start of the gen set at Mains failure is blocked In case of running gen set in AUTO mode timer Mains Return Delay page 200 is started and when it elapses GCB is opened gen set goes to cooling procedure and stops When GCB is opened after Transfer Delay page 201 the MCB is closed Note This input simulat...

Page 309: ...put for indication whether the mains circuit breaker is open or closed Image 8 20 MCB Feedback 1 Image 8 21 MCB Feedback 2 Note InteliLite 9 controller can work even without breaker feedbacks in this case do not configure the feedback to binary inputs MCB Feedback 6 back to Logical binary inputs alphabetically ...

Page 310: ...en this binary input is activated the controller sends request to inhibit regeneration of DPF diesel particulate filter to ECU Note ECU with Tier IV support is required for proper functionality Regeneration Inhibit 6 back to Logical binary inputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 620 Description The controller is switched to the AUTO mode there are four modes...

Page 311: ...iority Remote TEST Remote MAN Remote AUTO Lowest Priority Remote MAN 6 back to Logical binary inputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 617 Description The controller is switched to the OFF mode there are four modes OFF MAN AUTO TEST when this binary input is closed When opens controller is switched back to previous mode Remote control priority Remote OFF High...

Page 312: ... breaker is opened Then after Transfer Delay page 201 is MCB breaker closed Gen set remains running as long as binary input Rem Start Stop is active For more details see timing diagram below Image 8 22 Remote Start Stop Remote Start Stop 6 back to Logical binary inputs alphabetically Related FW 1 1 0 Related applications AMF Comm object 61 Description When input is closed the controller automatica...

Page 313: ...ack to Logical binary inputs alphabetically LBI S Related FW 1 1 0 Related applications AMF MRS Comm object 44 Description If this input is active all alarms except Emergency Stop and Overspeed are suppressed The suppressed alarms will be displayed in the alarm list but they will not take effect regarding the gen set control Note Sd Override page 313 is indicated in the alarm list if Sd Override m...

Page 314: ... are outputs for binary values and functions Alphabetical groups of Logical binary outputs LBO A 316 LBO C 322 LBO E 323 LBO F 325 LBO G 327 LBO H 334 LBO I 335 LBO M 335 LBO N 340 LBO P 341 LBO R 343 LBO S 344 For full list of Logical binary outputs go to the chapter Logical binary outputs alphabetically page 315 ...

Page 315: ...vercurrent 321 AL Overspeed 321 AL Underspeed 321 Alarm 322 Cooling Pump 322 Choke 322 ECU Communic Error 323 ECU Communic OK 323 ECU Power Relay 324 ECU Red Lamp 324 ECU Run Stop 325 ECU Yellow Lamp 325 Exercise Timer 1 325 Fault Reset 325 Frequency Select 325 Fuel Solenoid 326 Fuel Pump 327 GCB Close Open 327 GCB OFF Coil 329 GCB ON Coil 330 GCB UV Coil 330 Generator Healthy 332 Glow Plugs 332 H...

Page 316: ... applications AMF MRS Comm object 1387 Description The output is closed when there is the shutdown or BOC alarm from the analog input 2 of the controller present in the alarmlist or isn t confirmed AL AIN 2 Sd BOC 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 1383 Description The output is closed when there is the warning alarm from the a...

Page 317: ... FW 1 1 0 Related applications AMF MRS Comm object 1995 Description This output is active when the Wrn Battery Voltage page 359 alarm is present in the alarmlist or isn t confirm AL Battery Overvoltage 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 1994 Description This output is active when the Wrn Battery Voltage page 359 alarm is presen...

Page 318: ...ail alarm is active and Fault reset button is pressed AL Common Fls 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 4 Description Output closes when any shutdown alarm appears The output opens if No shutdown alarm is active and Fault reset button is pressed AL Common Sd 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Relate...

Page 319: ...ect 1420 Description The output is closed when there is the warning alarm from the COOLANT TEMP PAGE 353 in the alarmlist or isn t confirmed Note Binary output is also active if protection type is set to HistRecOnl and threshold level for history record is reach AL CoolantTemp Wrn 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 1260 Descrip...

Page 320: ...etically Related FW 1 1 0 Related applications AMF MRS Comm object 1254 Description This output is active when the Alarm Maintenance 1 is present in the alarmlist It means that counter of maintenance is on zero or the Alarm Maintenance 1 isn t confirm AL Maintenance 1 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 1255 Description This out...

Page 321: ...d is reach AL Oil Press Wrn 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 109 Description This output is active when the BOC Short Circuit page 385 alarm is present in alarmlist or isn t confirm AL Overcurrent 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 779 Description This out...

Page 322: ...d and remains closed until the gen set is stopped and After Cooling Time page 178 elapses or the cranking pause or the Emergency Stop occurs or the controller is switched to OFF mode Image 8 23 Cooling Pump Cooling Pump 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 2091 Description Logical binary output for choke valve control Output CHOK...

Page 323: ...figured output is evaluated only when engine is not stop ECU POWER RELAY PAGE 324 is active ECU Communic Error 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 347 Description This output is active when an ECU is configured connected and the communication with the ECU is established Note When ECU POWER RELAY PAGE 324 is not configured output...

Page 324: ...ECU Communication Fail page 374 or Wrn ECU Communication Fail page 360 alarms With configured LBO ECU Power Relay these alarms are evaluated only when this LBO is active Without configured LBO ECU Power Relay these alarm are evaluated all the time ECU Power Relay 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 350 Description This output is...

Page 325: ...s AMF MRS Comm object 1250 Description This is an output from the Exercise timer 1 This output makes it easy to make periodic tests of the gen set and its activation depends on the setpoints in the Subgroup Timer 1 page 214 subgroup This output is active when Timer 1 is active Exercise Timer 1 6 back to Logical binary outputs alphabetically LBO F Related FW 1 1 0 Related applications AMF MRS Comm ...

Page 326: ...alve The output closes before binary output STARTER PAGE 344 The lead time is adjusted by setpoint Fuel Solenoid Lead page 172 Image 8 25 Fuel Solenoid 1 Image 8 26 Fuel Solenoid 2 The output opens when Emergency Stop comes cooled gen set is stopped in pause between repeated starts Fuel Solenoid 6 back to Logical binary outputs alphabetically ...

Page 327: ...e of Fuel Pump Off page 163 is reached Note Setpoints Fuel Pump On page 164 and Fuel Pump Off page 163 are invisible until configuration of this LBO Fuel Pump 6 back to Logical binary outputs alphabetically LBO G Related FW 1 1 0 Related applications AMF MRS Comm object 41 Description The output controls the generator circuit breaker Its state represents the breaker position requested by the contr...

Page 328: ...InteliLite 9 Global Guide 328 Image 8 28 Repeated GCB Close command Image 8 29 GCB Open command 6 back to Logical binary outputs alphabetically ...

Page 329: ... output is intended for control of open coil of generator circuit breaker The output gives a pulse in the moment the breaker has to be opened The pulse lasts until the feedback deactivates but at least for 5 seconds Image 8 30 GCB OFF Coil command GCB OFF Coil 6 back to Logical binary outputs alphabetically ...

Page 330: ... least 5 second pulse in the moment the breaker has to be closed Image 8 31 GCB ON Coil close command Image 8 32 Repeated GCB ON coil close command GCB ON Coil 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 44 Description The output is intended for control of undervoltage coil of generator circuit breaker The output is active the GCB UV Co...

Page 331: ...n the generator is running The output is deactivated for at least 5 seconds in the moment the breaker has to be switched off Image 8 33 GCB UV Coil close command Image 8 34 GCB UV Coil open command 6 back to Logical binary outputs alphabetically ...

Page 332: ...fter the voltage frequency has got out of limits when GCB is closed Generator Healthy 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 1252 Description This output is dedicated for diesel engine only This output will close for exact time pre set by setpoint Glow Plugs Time page 162 before every starting attempt The output opens in same time ...

Page 333: ...60 is long as Cranking Fail Pause page 160 Image 8 36 Glow Plugs in Cranking Fail Pause 1 When the Glow Plugs Time page 162 is shorter than Cranking Fail Pause page 160 then the Glow Plugs Time page 162 in Cranking Fail Pause page 160 is long as normal Glow Plugs Time page 162 Image 8 37 Glow Plugs in Cranking Fail Pause 2 6 back to Logical binary outputs alphabetically ...

Page 334: ...irmed or not HEST Lamp 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 1 Description The output designed to be used for acoustic indication of a newly appeared alarm The output is activated each time a new alarm has appeared and remains active until one of the following events occurs Fault reset is pressed Horn reset is pressed Horn Timeout...

Page 335: ...ge 161 reached The underspeed protection is not evaluated during fixed 5 seconds period after reaching Starting RPM page 161 A Start Fail protection occurs if the RPM drop below 2RPM during idle Image 8 38 Idle Nominal Note Connect binary output Idle Nominal to speed governor to switch the speed opened Idle closed Nominal for normally open contact type Idle Nominal 6 back to Logical binary outputs...

Page 336: ...er The breaker must react within 5 seconds to a close or open command otherwise an alarm is issued Note InteliLite 9 controllers can work even without breaker feedbacks in this case do not configure the feedback to binary inputs Image 8 39 MCB Close command Image 8 40 Repeated MCB Close command Image 8 41 MCB Open command 6 back to Logical binary outputs alphabetically ...

Page 337: ... output is intended for control of open coil of mains circuit breaker The output gives a pulse in the moment the breaker has to be opened The pulse lasts until the feedback deactivates but at least for 5 seconds Image 8 42 MCB OFF Coil command MCB OFF Coil 6 back to Logical binary outputs alphabetically ...

Page 338: ...The output is intended for control of close coil of mains circuit breaker The output gives at least 5 second pulse in the moment the breaker has to be closed Image 8 43 MCB ON Coil close command Image 8 44 Repeated MCB ON coil close command MCB ON Coil 6 back to Logical binary outputs alphabetically ...

Page 339: ...ervoltage coil of mains circuit breaker The output is active the whole time when the controller is switched on The output is deactivated for at least 5 seconds in the moment the breaker has to be switched off Image 8 45 MCB UV Coil close command Image 8 46 MCb UV Coil open command MCB UV Coil 6 back to Logical binary outputs alphabetically ...

Page 340: ...tputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 17 Description This output is active whenever the controller is in OFF mode Mode OFF 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF Comm object 20 Description This output is active whenever the controller is in TEST mode Mode TEST 6 back to Logical binary outputs alphabetically...

Page 341: ...ry outputs alphabetically LBO P Related FW 1 1 0 Related applications AMF MRS Comm object 36 Description This output can be used for control of any device which has to be activated just before start The output is closed for time period of Prestart Time page 161 The output opens 100 ms before the STARTER PAGE 344 output closes Image 8 47 Engine start Prestart ...

Page 342: ...is long as Cranking Fail Pause page 160 minus 100ms Image 8 48 Prestart in Cranking Fail Pause 1 When the Prestart Time page 161 is shorter than Cranking Fail Pause page 160 then the Prestart Time page 161 in Cranking Fail Pause page 160 is long as normal Prestart Time page 161 Image 8 49 Prestart in Cranking Fail Pause 2 6 back to Logical binary outputs alphabetically ...

Page 343: ...running and the Minimal Stabilization Time page 174 timer has elapsed and the gen set voltage and frequency are within limits If GCB is open then gen set voltage and frequency must be in limits If GCB is close then gen set voltage and frequency can be out of limits but protection delay can t be count down If gen set voltage and frequency will return into limits until delay is count down then outpu...

Page 344: ...of cranking attempts is adjusted by setpoint Cranking Attempts page 160 in Engine Settings group Cranking fail pause is adjusted by setpoint Cranking Fail Pause page 160 Image 8 50 Starter The starter output opens when the firing speed is reached maximum time of cranking is exceeded request to stop comes up D value is higher than D Treshold page 170 Oil pressure value is higher than Starting Oil P...

Page 345: ...t to ECU in case of engine stop request Image 8 51 Stop Pulse Stop Pulse 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 23 Description This output is dedicated to control the stop solenoid valve The output closes when an engine stop command is received and remains active until the gen set is stopped Image 8 52 Stop Solenoid 1 Stop Solenoid...

Page 346: ...GE 305 or E Stop is activated or when controller is switched to OFF mode Note The output is intended for control of an engine room ventilation fan engine container ventilation fan container louvres or similar running gen set technology Ventilation 6 back to Logical binary outputs alphabetically Related FW 1 1 0 Related applications AMF MRS Comm object 2089 Description This logical binary output is...

Page 347: ...edge of VENTILATION PAGE 346 LBO when engine stops The pulse duration is adjusted by Ventilation Pulse Time page 191 setpoint Note The output is intended for control of an engine room ventilation fan engine container ventilation fan container louvres or similar running gen set technology Ventilation Off Pulse 6 back to Logical binary outputs alphabetically ...

Page 348: ...al analog inputs are Logical analog inputs are inputs for analog values Alphabetical groups of Logical analog inputs LAI A 350 LAI C 353 LAI F 354 LAI N 355 LAI O 355 For full list of Logical analog inputs go to the chapter Logical analog inputs alphabetically page 349 ...

Page 349: ...Logical analog inputs alphabetically AIN Prot01 350 AIN Prot02 351 AIN Prot03 352 Coolant Temp 353 Fuel Level 354 Not Used 355 Oil Pressure 355 InteliLite 9 Global Guide 349 ...

Page 350: ... BOC Analog value is used for warning and BOC Breaker Open and Cooling protection BOC Analog value is used for BOC Breaker Open and Cooling protection Wrn Sd Analog value is used for warning and shutdown protection Sd Analog value is used for shutdown protection Protection types Note This parameter has to be adjusted via InteliConfig Under limit Alarm is activated when value of analog input is und...

Page 351: ...C Analog value is used for warning and BOC Breaker Open and Cooling protection BOC Analog value is used for BOC Breaker Open and Cooling protection Wrn Sd Analog value is used for warning and shutdown protection Sd Analog value is used for shutdown protection Protection types Note This parameter has to be adjusted via InteliConfig Under limit Alarm is activated when value of analog input is under ...

Page 352: ...C Analog value is used for warning and BOC Breaker Open and Cooling protection BOC Analog value is used for BOC Breaker Open and Cooling protection Wrn Sd Analog value is used for warning and shutdown protection Sd Analog value is used for shutdown protection Protection types Note This parameter has to be adjusted via InteliConfig Under limit Alarm is activated when value of analog input is under ...

Page 353: ...ning and BOC Breaker Open and Cooling protection BOC Analog value is used for BOC Breaker Open and Cooling protection Wrn Sd Analog value is used for warning and shutdown protection Sd Analog value is used for shutdown protection Protection types Note This parameter has to be adjusted via InteliConfig Under limit Alarm is activated when value of analog input is under adjusted limits Over limit Ala...

Page 354: ...ue is used for BOC Breaker Open and Cooling protection Wrn Sd Analog value is used for warning and shutdown protection Sd Analog value is used for shutdown protection Protection types Note This parameter has to be adjusted via InteliConfig Under limit Alarm is activated when value of analog input is under adjusted limits Over limit Alarm is activated when value of analog input is over adjusted lim...

Page 355: ... Wrn Analog value is used for warning protection only Wrn Sd Analog value is used for warning and Sd protection Sd Analog value is used for Sd protection Protection types Note This parameter has to be adjusted via InteliConfig Under limit Alarm is activated when value of analog input is under adjusted limits Over limit Alarm is activated when value of analog input is over adjusted limits Under lim...

Page 356: ... of alarms For more information see Alarm management on page 83 8 2 1 Alarms level 1 Warnings 358 Other type 368 For full list of Alarms level 1 go to List of alarms level 1 page 357 What alarms level 1 are The level 1 alarm indicates that a value or parameter is out of normal limits but has still not reached critical level For more information see Alarm types Level 1 on page 85 ...

Page 357: ...Wrn Generator L2L3 Voltage 363 Wrn Generator L3 Voltage 363 Wrn Generator L3 Voltage 363 Wrn Generator L3L1 Voltage 364 Wrn Generator L3L1 Voltage 364 Wrn Generator Frequency 364 Wrn Generator Frequency 365 Wrn Check DPF Status 365 Wrn Mains Voltage Detected 365 Wrn Maintenance 1 365 Wrn Maintenance 2 366 Wrn Maintenance 3 366 Wrn MCB Fail 366 Wrn Oil Pressure 367 Wrn Overload 367 Wrn Override All...

Page 358: ...int Telephone Number 1 page 230 and SMS wasn t send Alarm SMS 1 Fail 6 back to List of alarms level 1 Alarm Type Warning Alarmlist message ECU Wait To Start Alarm evaluated Only when ECU is connected Related applications AMF MRS Description This alarm is activated when ECU send information that ECU Wait To Start lamp is activated LBO ALARM PAGE 322 is not activated after deactivation of lamp alarm...

Page 359: ... to List of alarms level 1 Alarm Type Warning Alarmlist message Wrn Battery Voltage Alarm evaluated All the time Related applications AMF MRS Description This alarm informs the operator that the controller supply voltage is too low The following setpoints are related to it Battery Undervoltage page 188 Battery Voltage Delay page 189 Wrn Battery Voltage 6 back to List of alarms level 1 Alarm Type W...

Page 360: ... to List of alarms level 1 Alarm Type Warning Alarmlist message Wrn ECU Communication Fail Alarm evaluated With configured LBO ECU POWER RELAY PAGE 324 only when this LBO is active Without configured LBO ECU POWER RELAY PAGE 324 all the time Related applications AMF MRS Description This alarm occurs when an ECU is configured but the communication with the ECU is not established or has dropped out ...

Page 361: ...1 Voltage Alarm evaluated Generator excited only Related applications AMF MRS Description This alarm evaluates the generator phase voltage in phase 1 The following setpoints are related to it Generator Overvoltage Wrn page 194 Generator Voltage Delay page 195 Wrn Generator L1 Voltage 6 back to List of alarms level 1 Alarm Type Warning Alarmlist message Wrn Generator L1 Voltage Alarm evaluated Gene...

Page 362: ... Delay page 195 Wrn Generator L1L2 Voltage 6 back to List of alarms level 1 Alarm Type Warning Alarmlist message Wrn Generator L2 Voltage Alarm evaluated Generator excited only Related applications AMF MRS Description This alarm evaluates the generator phase voltage in phase 2 The following setpoints are related to it Generator Overvoltage Wrn page 194 Generator Voltage Delay page 195 Wrn Generato...

Page 363: ...Description This alarm evaluates the generator phase to phase voltage between phases 2 and 3 The following setpoints are related to it Generator Undervoltage Wrn page 194 Generator Voltage Delay page 195 Wrn Generator L2L3 Voltage 6 back to List of alarms level 1 Alarm Type Warning Alarmlist message Wrn Generator L3 Voltage Alarm evaluated Generator excited only Related applications AMF MRS Descri...

Page 364: ...rator L3L1 Voltage 6 back to List of alarms level 1 Alarm Type Warning Alarmlist message Wrn Generator L3L1 Voltage Alarm evaluated Generator excited only Related applications AMF MRS Description This alarm evaluates the generator phase to phase voltage between phases 3 and 1 The following setpoints are related to it Generator Undervoltage Wrn page 194 Generator Voltage Delay page 195 Wrn Generato...

Page 365: ...atus 6 back to List of alarms level 1 Alarm Type Warning Alarmlist message Wrn Mains Voltage Detected Alarm evaluated Gen set is running Related applications AMF Description This alarm occurs when setpoint Operation Mode page 154 is adjusted to MRS and voltage is detected on mains Wrn Mains Voltage Detected 6 back to List of alarms level 1 Alarm Type Warning Alarmlist message Wrn Maintenance 1 Ala...

Page 366: ...o a positive value Wrn Maintenance 2 6 back to List of alarms level 1 Alarm Type Warning Alarmlist message Wrn Maintenance 3 Alarm evaluated All the time Related applications AMF MRS Description Adjust the setpoint Maintenance Timer 3 page 188 to the interval of the next maintenance check The value of the setpoint will count down while the engine is running and if reaches zero this alarm will be i...

Page 367: ...and the next attempt to close the breaker will occur first after the alarm is reset The alarm will be also issued if the breaker does not respond to the open command within 2 seconds The output MCB Close Open will stay deactivated Closing of GCB is blocked until this alarm becomes inactive 6 back to List of alarms level 1 Alarm Type Warning Alarmlist message Wrn Oil Pressure Alarm evaluated Gen se...

Page 368: ...me symptom indicates that it is not stopped The period when the gen set shall be stopped begins after the FUEL SOLENOID PAGE 326 has been switched off and time delay Stop Time page 176 has elapsed and lasts for the entire time the FUEL SOLENOID PAGE 326 or STARTER PAGE 344 are off Image 9 1 Stop Fail Note Gen set cannot be started until this alarm is inactive and reset Wrn Stop Fail 6 back to List...

Page 369: ...level 1 Alarm Type Other Alarmlist message EM A insufficient Alarm evaluated All the time Related applications AMF MRS Description The alarm indicates that there was a request to send an alarm email to email address which is adjusted in setpoint Email Address 1 page 231 and email wasn t send EM A insufficient 6 back to List of alarms level 1 Alarm Type Other Alarmlist message EM A missing or damag...

Page 370: ...ller installation to avoid wrong voltage phase connection There is a fixed defined phase sequence in InteliLite 9 controller T39 N T40 L1 T41 L2 and T42 L3 When the phases are connected in a different order alarms are detected This alarm prevent circuit breaker closing Mains CCW Rotation 6 back to List of alarms level 1 Alarm Type Warning Alarmlist message Manual Restore Alarm evaluated All the ti...

Page 371: ...el 1 Alarm Type Other Alarmlist message Module slotA unknown module Alarm evaluated All the time Related applications AMF MRS Description This alarm indicates that unknown module is inserted in slot Module slotA unknown module 6 back to List of alarms level 1 Alarm Type Warning Alarmlist message Wrn Fuel Transfer Failed Alarm evaluated When FUEL PUMP PAGE 327 is active Related applications AMF MRS...

Page 372: ...r type 382 For full list of Alarms level 2 go to List of alarms level 2 page 373 What alarms level 2 are The level 2 level alarm indicates that a critical level of the respective value or parameter has been reached For more information see Alarm types Level 2 on page 85 ...

Page 373: ...or L3 Voltage378 Sd Generator L3L1 Voltage 379 Sd Generator L3L1 Voltage 379 Sd Generator Frequency 379 Sd Generator Frequency 379 Sd Oil Pressure 380 Sd Overload 380 Sd Overspeed 380 Sd RPM Measurement Fail 381 Sd Short Circuit 381 Sd Start Fail 381 Sd Underspeed 381 BOC Coolant Temp 382 BOC Fuel Level 382 BOC AIN Prot 382 BOC BIN Protection 382 BOC Generator L1 Voltage 383 BOC Generator L1L2 Vol...

Page 374: ...d Battery Flat Alarm evaluated During cranking Related applications AMF MRS Description This alarm will be issued if the controller was reset during cranking of the gen set If this situation occurs the controller supposes the starting battery is so exhausted that its voltage drops so low when starter motor is energized that it causes controller reset Sd Battery Flat 6 back to List of alarms level ...

Page 375: ...ACK PAGE 307 input does not match the expected position given by the GCB CLOSE OPEN PAGE 327 output It stays active until the mismatch between the output and feedback persists If there was no command issued by the controller and the breaker feedback changes suddenly the position itself the alarm will be issued immediately The alarm will be also issued if the breaker does not respond to an open or ...

Page 376: ...L1 Voltage 6 back to List of alarms level 2 Alarm Type Shutdown Alarmlist message Sd Generator L1 Voltage Alarm evaluated Generator excited only Related applications AMF MRS Description This alarm evaluates the generator phase voltage in phases 1 The following setpoints are related to it Generator Undervoltage BOC page 194 Generator Voltage Delay page 195 Sd Generator L1 Voltage 6 back to List of ...

Page 377: ...s AMF MRS Description This alarm evaluates the generator phase voltage in phase 2 The following setpoints are related to it Generator Overvoltage Sd page 193 Generator Voltage Delay page 195 Sd Generator L2 Voltage 6 back to List of alarms level 2 Alarm Type Shutdown Alarmlist message Sd Generator L2 Voltage Alarm evaluated Generator excited only Related applications AMF MRS Description This alarm...

Page 378: ...e Delay page 195 Sd Generator L2L3 Voltage 6 back to List of alarms level 2 Alarm Type Shutdown Alarmlist message Sd Generator L3 Voltage Alarm evaluated Generator excited only Related applications AMF MRS Description This alarm evaluates the generator phase voltage in phase 3 The following setpoints are related to it Generator Overvoltage Sd page 193 Generator Voltage Delay page 195 Sd Generator ...

Page 379: ...Description This alarm evaluates the generator phase to phase voltage between phases 3 and 1 The following setpoints are related to it Generator Undervoltage BOC page 194 Generator Voltage Delay page 195 Sd Generator L3L1 Voltage 6 back to List of alarms level 2 Alarm Type Shutdown Alarmlist message Sd Generator Frequency Alarm evaluated Generator excited only Related applications AMF MRS Descript...

Page 380: ...pplications AMF MRS Description The alarm is issued when the gen set power is over the limit for time period longer than the delay The behavior of the overload alarm is adjusted by the following setpoints Overload BOC page 192 adjusts the overload limit Overload Delay page 192 adjusts the delay Sd Overload 6 back to List of alarms level 2 Alarm Type Shutdown Alarmlist message Sd Overspeed Alarm ev...

Page 381: ...usts the delay in fine steps Sd Short Circuit 6 back to List of alarms level 2 Alarm Type Shutdown Alarmlist message Sd Start Fail Alarm evaluated When the gen set is being started Related applications AMF MRS Description This alarm will be issued after all attempts to start the gen set have run out but the gen set did not start The following setpoints are related to this alarm Cranking Attempts p...

Page 382: ...level set level in Fuel Level Sd page 184 setpoint BOC Fuel Level 6 back to List of alarms level 2 Alarm Type BOC Alarmlist message BOC Name of analog input Alarm evaluated All the time Related applications AMF MRS Description This alarm indicates that the value of general analog protection is out of BOC protection limit BOC AIN Prot 6 back to List of alarms level 2 Alarm Type BOC Alarmlist messag...

Page 383: ...s alarm evaluates the generator phase to phase voltage between phases 1 and 2 The following setpoints are related to it Generator Undervoltage BOC page 194 Generator Voltage Delay page 195 BOC Generator L1L2 Voltage 6 back to List of alarms level 2 Alarm Type BOC Alarmlist message BOC Generator L2 Voltage Alarm evaluated Generator excited only Related applications AMF MRS Description This alarm ev...

Page 384: ...enerator L3 Voltage 6 back to List of alarms level 2 Alarm Type BOC Alarmlist message BOC Generator L3L1 Voltage Alarm evaluated Generator excited only Related applications AMF MRS Description This alarm evaluates the generator phase to phase voltage between phases 3 and 1 The following setpoints are related to it Generator Undervoltage BOC page 194 Generator Voltage Delay page 195 BOC Generator L...

Page 385: ...he overload alarm is adjusted by the following setpoints Overload BOC page 192 adjusts the overload limit Overload Delay page 192 adjusts the delay BOC Overload 6 back to List of alarms level 2 Alarm Type BOC Alarmlist message BOC Short Circuit Alarm evaluated All the time Related applications AMF MRS Description This is a fast overcurrent protection The following setpoints are related to this ala...

Page 386: ...de 386 If the measured resistance on an analog input exceeds the valid range a sensor fail will be detected and a sensor fail message will appear in the Alarmlist For more information see Sensor fail detection FLS on page 86 ...

Page 387: ...List of fail sensor alarms Fls AIN Prot 388 Fls Coolant Temp 388 Fls Fuel Level 388 Fls Oil Pressure 388 InteliLite 9 Global Guide 387 ...

Page 388: ...rement value of coolant temperature is out of range or is missing Fls Coolant Temp 6 back to List of fail sensor alarms Alarm Type Fls Alarmlist message Fls Fuel Level Alarm evaluated All the time Related applications AMF MRS Description This alarm occurs when measurement value of fuel level is out of range or is missing Fls Fuel Level 6 List of fail sensor alarms page 387 Alarm Type Fls Alarmlist...

Page 389: ...ternet connection via Ethernet The available extension plug in modules are EM BIO8 EFCP extension module with 8 binary inputs outputs Note Controller has 1 plug in module slot Communication modules CM RS232 485 389 CM Ethernet 391 CM GPRS 393 CM 4G GPS 396 CM RS232 485 CM RS232 485 is optional plug in card to enable InteliLite 9 the RS232 and RS485 communication This is required for computer or MO...

Page 390: ...e Image 9 4 Pinout of RS 485 line Image 9 5 Jumpers description Note Balancing resistors shall be both closed at only one device in whole RS485 network Maximal distance of line is 10m for RS232 line and 1200m for RS485 line Terminator 120Ω Balancing resistor 5V ...

Page 391: ...ng connection via the same module in which the firmware is to be updated The connection is reestablished again automatically when the update process is finished CM Ethernet CM Ethernet is a plug in card with Ethernet 10 100 Mbit interface in RJ45 connector It provides an interface for connecting a PC with through ethernet internet network for sending active e mails and for integration of the contr...

Page 392: ...controller green LED is blinking in period 500ms 500ms operating mode without communication with controller red LED is blinking in period 500ms 500ms test mode green LED is blinking in period 250ms 250ms Firmware upgrade Download the newest FW of module from ComAp website in form of PSI file or installation package Instal package to computer or open PSI to instal it into InteliConfig Plug the modu...

Page 393: ...ket data Internet access enabled when required for the selected mode of operation PIN code security disabled How to start using CM GPRS module You will need a controller CM GPRS module antenna and SIM card with SMS and packet data service Make sure that your SIM supports the packet data network type you want to use I e if you want to use the module in GPRS 2 5G network you have to confirm with the...

Page 394: ...ization of analog modem 11 SIM card is locked Possibly PIN code required PIN needs to be deactivated or unknown status of SIM locking 12 No GSM signal 13 Not possible to read the SIM card parameters 14 GSM modem did not accepted particular initialization command possibly caused by locked SIM card 15 Unknown modem 16 Bad answer to complement initialization string 17 Not possible to read GSM signal ...

Page 395: ...ol 43 APN not typed 255 Only running communication is needed to indicate Firmware upgrade Download the newest FW of module from ComAp website in form of PSI file or installation package Instal package to computer or open PSI to instal it into InteliConfig Plug the module into the controller and power the controller on Open a connection with controller via InteliConfig Go the menu Tools Firmware up...

Page 396: ...850 MHz 900 MHz 1800 MHz 1900 MHz Power consumption 55 mA 8 VDC 35 mA 12 VDC 8 mA 24 VDC 5 mA 36 VDC Technical data SIM card settings SIM card to be used in CM 4G GPS or CM GPRS modules must be adjusted as follows SMS service enabled Packet data Internet access enabled when required for the selected mode of operation PIN code security disabled How to start using CM 4G GPS module You will need a co...

Page 397: ... not possible to connect to GPRS network 7 Module not possible to retrieve IP address 8 Module not accepted DNS IP address 9 Error in modem detection 10 Error in initialization of analog modem 11 SIM card is locked Possibly PIN code required PIN needs to be deactivated or unknown status of SIM locking 12 No GSM signal 13 Not possible to read the SIM card parameters 14 GSM modem did not accepted pa...

Page 398: ...stration 41 Can t read operator name 42 ME909s can t set flow control 43 APN not typed 255 Only running communication is needed to indicate Firmware upgrade Download the newest FW of module from ComAp website in form of PSI file or installation package Instal package to computer or open PSI to instal it into InteliConfig Plug the module into the controller and power the controller on Open a connec...

Page 399: ... InteliConfig PC configuration tool it is possible to easily choose if particular I O will be binary input or output Image 9 12 EM BIO8 EFCP interface IMPORTANT Any manipulation with plug in module shall be done with disconnected power supply to controller Image 9 13 Overview of EM BIO8 EFCP Note Current inputs are supported only in MRS16 and AMF25 controllers ...

Page 400: ...o 8 non isolated Max current 0 5A Switching to positive supply terminal Binary outputs Firmware upgrade Download the newest FW of module from ComAp website in form of PSI file or installation package Instal package to computer or open PSI to instal it into InteliConfig Plug the module into the controller and power the controller on Open a connection with controller via InteliConfig Go the menu Too...

Page 401: ...firmware update process may be performed via any kind of connection including connection via the same module in which the firmware is to be updated The connection is reestablished again automatically when the update process is finished ...

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Summary of Contents for InteliLite 9

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ComAp InteliLite 9, Global Manual, Page: 367 / 401

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Summary of Contents for InteliLite 9

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