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SCRUBBING MACHINES

USE AND MAINTENANCE MANUAL

ORIGINAL INSTRUCTION DOC. 10088825 - Ver. AB - 04-2020

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Summary of Contents for Vega 2019

Page 1: ...SCRUBBING MACHINES USE AND MAINTENANCE MANUAL ORIGINAL INSTRUCTION DOC 10088825 Ver AB 04 2020 ...

Page 2: ......

Page 3: ...E versions with PM 13 HOW TO MOVE THE MACHINE 14 MACHINE SAFETY 14 TYPE OF BATTERY TO BE USED 14 INSERTING THE BATTERIES IN THE MACHINE 14 BATTERY MAINTENANCE AND DISPOSAL 15 RECHARGING THE BATTERIES 15 INSERTING WATER SYSTEM FILTER 16 ASSEMBLING THE BRUSH SCRUBBING VERSION 16 ASSEMBLING THE BRUSH SWEEPING VERSION 16 ASSEMBLING THE ABRASIVE PAD ORBITAL VERSION 16 ASSEMBLING THE SQUEEGEE BODY 17 FI...

Page 4: ...RECOVERY TANK 30 CLEANING THE RECOVERY TANK FILTERS 30 CLEANING THE VACUUM TUBE 30 EMPTYING THE SOLUTION TANK 30 CLEANING THE WATER SYSTEM FILTER 30 CLEANING THE DETERGENT TANK CDS VERSIONS 31 EXTRAORDINARY MAINTENANCE WORK 31 REPLACING THE SQUEEGEE BODY RUBBER BLADES 31 REPLACING THE BRUSH SCRUBBING VERSION 32 REPLACING THE BRUSH SWEEPING VERSION 32 ADJUSTMENT INTERVENTIONS 32 ADJUSTING THE SQUEE...

Page 5: ... pedal versions without PM Fig 6 19 Detergent solution filter Fig 7 20 Traction motor electric brake control lever Fig 7 21 Squeegee body front rubber blade Fig 7 22 Squeegee body rear rubber blade Fig 7 23 Squeegee body tilt adjustment lever stop knob Fig 8 24 Squeegee body tilt adjustment lever Fig 8 25 Squeegee body height adjustment lever Fig 8 26 Squeegee body fixing knob Fig 8 27 Lower squee...

Page 6: ... symbol Carefully read the sections preceded by this symbol meticulously following the instructions indicated for the safety of the operator and the device Danger symbol corrosive substances The operator should always wear protective gloves to avoid the risk of serious injury to the hands caused by corrosive substances Danger symbol battery acid leakage Indicates the danger of leaking acid or acid...

Page 7: ...ulties arise while using the machine If necessary remember that our assistance service organised in collaboration with our dealers is always available for advice or direct intervention IDENTIFICATION DATA For technical assistance or to request replacement parts always give the model the version and the serial number written on the relevant plate TECHNICAL DESCRIPTION The Vega 2019 is a floor scrub...

Page 8: ...5 885 885 Scrubbing brush head brush Ø external bristles mm 340 400 440 Orbital brush head abrasive pad width length mm 710 355 Sweeping brush head brush Ø external bristles length mm 180 615 Electrical characteristics of the brush head motor V W 24 400 24 500 24 500 24 680 24 450 Single brush rpm rpm 140 140 140 550 Number of oscillations of the abrasive pad rpm 2000 Weight exerted on the floor b...

Page 9: ... to indicate the amount of water or detergent solution in the tank The symbol on the side indicates that the tank is full to about a half of its capacity Solution tank filling symbol This is located on the rear left side of the machine s solution tank to indicate the amount of water or detergent solution in the tank The symbol on the side indicates that the tank is full to about three quarters of ...

Page 10: ... o explosivos o partículas incandescentes ATTENTION Il est strictement interdit d aspirer ramasser avec cette machine poussières et ou de liquides inflammables et ou particules explosives ou incandescentes ACHTUNG Es ist streng verboten um Staub und oder brennbare Flüssigkeiten und oder explosive oder glühende Partikel mit dieser Maschine zu saugen sammeln Machine use warning label Used on the rea...

Page 11: ...o be adjusted 8 Brush head control symbol versions with PM system indicates the button that controls the jack used for lifting the brush head 9 Symbol for ECO MODE program indicates the switch that enables ECO MODE to be activated SYMBOLS USED ON THE CONTROL PANEL 100 0000 00 ECO 1 9 2 8 3 7 4 5 6 The control screen is divided as follows 1 Graphic symbol that identifies the machine s hour meter se...

Page 12: ...PREPARATION OF MACHINE 12 2 3 4 6 11 26 15 20 1 2 3 3 9 27 28 13 20 19 18 17 1 5 8 14 19 28 17 24 12 18 9 25 13 7 23 27 16 21 10 4 4 12 17 30 16 15 26 24 10 6 25 12 11 8 5 23 29 14 21 22 7 ...

Page 13: ...d as follows 1 Place the lower part of the outer packaging in contact with the floor N B Use the pictograms printed on the box as reference 2 Remove the outer package CAUTION It is recommended that you wear the PPE Personal Protective Equipment suited to the work to be carried out 3 Check that the machine is off otherwise set the main switch 4 to position 0 by turning the key a quarter turn to the...

Page 14: ...ditions proceed as follows 1 Make sure the solution tank is empty If this is not the case empty it read EMPTYING THE SOLUTION TANK 2 Make sure the recovery tank is empty If this is not the case empty it read EMPTYING THE RECOVERY TANK 3 Insert the key 4 into the main switch on the control panel Set the main switch to I Fig 8 4 Raise the brush head body and for versions without PM depress the BRUSH...

Page 15: ...f the connector may cause problems with machine functioning Disconnect the electric system connector from the battery connector Connect the external battery charger cable to the battery connector Grip the handle 5 on the left hand side of the recovery tank Fig 7 and turn the recovery tank until it reaches the battery charging position N B the coupling connector of the battery charger is consigned ...

Page 16: ...Protective Equipment suited to the work to be carried out 2 With the brush head in the raised position remove the brush head splash guards 13 Fig 15 3 Insert the brush into the flange on the brush head body press the brush holder plate retainer 14 and simultaneously rotate the brush in the direction shown in the image Fig 16 ATTENTION Fig 16 shows the rotation direction of the left hand brush rota...

Page 17: ...easier to measure the detergent on the cap measuring device there are two notches indicating the two main detergent percentage quantities that can be used For versions with automatic detergent dosing system fill the solution tank with clean water and then proceed as follows 1 Grip the handle 5 on the left hand side of the recovery tank Fig 7 and turn the tank as far as it will go 2 Disconnect the ...

Page 18: ...le insert to the female insert in the cap of the detergent canister 9 Grip the handle 5 on the left hand side of the recovery tank and turn the recovery tank until it reaches the work position Before beginning to work it is necessary to 1 Make sure the recovery tank is empty If this is not the case empty it read EMPTYING THE RECOVERY TANK 2 Check that the amount of detergent solution in the soluti...

Page 19: ...the cap of the recovery tank drainage tube 8 is closed If it isn t close it Fig 8 14 Make sure the vacuum tube 9 is correctly connected to the sleeve 10 in the squeegee body If it isn t connect it Fig 9 15 Make sure the vacuum tube 9 is correctly inserted into the hole on the recovery tank If it isn t connect it Fig 10 16 Make sure the filter basin 11 is correctly connected and is clean Fig 11 If ...

Page 20: ... push the dead man s lever 8 the machine will begin to move N B the gearmotor will only begin functioning and the solenoid valve will only begin dispensing detergent solution when the brush head body is in its working position 11 During the first few meters check that the detergent solution coming out is appropriate to the work to be carried out if this is not the case adjust it The machine will n...

Page 21: ... is activated continuing to push the levers beyond the second CLICK the FAST speed is activated 8 Set the required forward speed by turning the knob 9 gradually to the right Fig 8 N B To adjust the forward speed see SPEED ADJUSTMENT As soon as the dead man s levers are pressed the traction motor brush head motor and vacuum motor will start working As a result the solenoid valve will also begin wor...

Page 22: ... EXTRA BRUSH HEAD PRESSURE DRYING To carry out DRYING tasks proceed as follows The drying without scrubbing operation should only be carried out if the machine was previously used to carry out a scrubbing without drying operation 1 Carry out all the checks in the paragraph STARTING WORK 2 Turn on the machine and move the main switch to position I by turning the key 1 a quarter turn clockwise Fig 1...

Page 23: ...w delivered at maximum machine speed At intermediate speeds the flow is reduced and is proportional to the value set N B Eight different levels can be set from 0 to 7 pressing the button 13 will increase the level by one Once level 7 has been reached pressing the button 14 will return to level 0 N B the right water flow should be proportional to the degree of dirt on the floor 5 By pressing the DE...

Page 24: ...with PM lift the brush head body by pressing the BRUSH HEAD CONTROL button 3 on the control panel Fig 3 N B to lock the brush head in the raised position depress the pedal 2 fully and then move it towards the right hand side of the machine Fig 14 3 Set the main switch to position 0 by turning the key 1 a quarter turn anti clockwise Remove the key from the instrument panel 4 Lower the squeegee body...

Page 25: ...k to activate this function proceed as follows 1 For versions without the PM function lift the brush head control pedal 2 as far as it will go once you have done this move it to the left to lock it in place Fig 22 2 For versions with the PM function press the BRUSH HEAD CONTROL button 3 on the control panel for more than 3 seconds Fig 3 N B As soon as the extra pressure function is activated an ic...

Page 26: ... the brush head body and for versions without PM depress the BRUSH HEAD BODY CONTROL pedal 1 at the rear of the machine fully Fig 1 For versions with PM lift the brush head body by pressing the BRUSH HEAD CONTROL button 2 on the control panel Fig 2 N B to lock the brush head in the raised position depress the pedal 1 fully and then move it towards the right hand side of the machine Fig 1 2 Raise t...

Page 27: ...RECOMMENDED MAINTENANCE OPERATIONS 27 1 6 2 3 4 5 7 8 9 1 3 4 5 6 7 8 2 10 11 16 17 18 19 12 13 14 15 9 11 16 1 18 17 12 13 14 15 10 21 20 20 19 23 22 23 25 24 25 24 22 21 ...

Page 28: ...NG THE VACUUM TUBE Solution tank At the end of every working day empty the solution tank see EMPTYING THE SOLUTION TANK WEEKLY Machine water system Clean the filter in the machine s water system see CLEANING THE WATER SYSTEM FILTER Clean the detergent tank located inside machine valid for versions with CDS see CLEANING THE DETERGENT TANK CDS VERSIONS Squeegee rubber blades Check that the rubber bl...

Page 29: ...roceed in the opposite order to reassemble all the parts CLEANING THE BRUSH HEAD BRUSHES SCRUBBING VERSION Careful cleaning of the brush guarantees better cleaning of the floor as well as a longer brush head gearmotor lifespan To clean the brush proceed as follows 1 Go to the front of the machine 2 With the brush head in the raised position remove the brush head splash guards 7 Fig 8 3 Press the b...

Page 30: ...14 turning it in the direction of the arrow Fig 14 N B when removing the upper part of the float be very careful not to remove the lower part as well 6 Remove the float 15 Fig 15 Rinse the inside with a jet of water If necessary use a spatula to remove the sludge that has accumulated at the bottom of the float N B If the polyurethane ring on the float body Fig 15 is excessively worn or damaged con...

Page 31: ...ly Fig 2 3 Remove the squeegee body from the slits in the squeegee connector To remove the rear squeegee rubber blade proceed as follows Remove the rear rubber blade compression plate 5 and release the stop 4 at the rear of the squeegee Fig 3 Remove the rear rubber blade 6 from the squeegee body Fig 4 Replace the worn rubber blade with a new one N B The rubber blade can be rotated symmetrically to...

Page 32: ...N The good condition of the brush guarantees better cleaning of the floor as well as a longer brush head gearmotor lifespan To replace the brush proceed as follows 1 Go to the front left hand side of the machine 2 With the brush head raised from the floor turn the knobs 11 that hold the left lateral carter 12 in place anti clockwise Fig 9 3 Remove the left hand side carter and extract the brush fr...

Page 33: ...aces When used for damp cleaning the brush can also remove streaks and black marks When used dry it polishes and restores shine to surfaces Ideal for any type of flooring even materials with protective coating 2 BLACK PAD for full de waxing operations Black pad with nylon fibres containing highly abrasive aluminium oxide particles bonded with synthetic resin Suitable for the complete removal of ev...

Page 34: ...r supply do not correspond to those required by the battery charger Check that the characteristics in the battery charger plate are the same as those of the mains supply The LEDs of the battery charger blink repeatedly Referring to the battery charger use and maintenance manual check the meaning of the flashing signals that the battery charger emits dung the battery recharge stage THE MACHINE HAS ...

Page 35: ...nage tube is not properly positioned Check that the cap on the recovery tank drainage tube is positioned properly The recovery tank lid is not positioned correctly Check that the recovery tank lid is properly positioned on the machine EXCESSIVE FOAM PRODUCTION The detergent being used is not suitable Check that a low foam detergent has been used If necessary add a small quantity of anti foam liqui...

Page 36: ...visions of Directives 2006 42 EC Machinery Directive 2014 30 EC Electromagnetic compatibility directive They also comply with the following standards EN 60335 1 2012 A11 2014 EN 60335 2 72 2012 EN 12100 2010 EN 61000 6 2 2005 AC 2005 EN 61000 6 3 2007 A1 2011 AC 2012 EN 62233 2008 AC 2008 The person authorized to compile the technical file Mr Giancarlo Ruffo Via Maestri del Lavoro 13 37059 Santa M...

Page 37: ...ective 2014 30 EC Electromagnetic compatibility directive They also comply with the following standards EN 60335 1 2012 A11 2014 EN 60335 2 72 2012 EN 12100 2010 EN 60335 2 29 2004 A2 2010 EN 61000 6 2 2005 AC 2005 EN 61000 6 3 2007 A1 2011 AC 2012 EN 61000 3 2 2014 EN 61000 3 3 2013 EN 55014 1 2006 A1 2009 A2 2011 EN 55014 2 2015 EN 62233 2008 AC 2008 The person authorized to compile the technica...

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Page 40: ...COMAC S p A Via Maestri del Lavoro 13 37059 Santa Maria di Zevio Verona ITALY Tel 045 8774222 Fax 045 8750303 www comac it com comac it ...

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