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© 

2019

 

Columbus McKinnon Industrial Products GmbH 

Do not allow personnel to pass under a suspended load. 

 
 

 

 

After lifting or tensioning, a load must not be left unattended  or remain lifted for a longer period of time. 
The operator may start moving the load only after it has been attached correctly and all persons are clear of the danger zone. 
The operator must ensure that the hoist/trolley is attached in a manner that does not expose himself or other personnel to danger by the 
hoist, trolley, chain(s) or the load. 
The units can be operated in ambient temperatures between -40 °C and +70 °C. Consult the manufacturer in case of extreme working 
conditions. 
Prior to operation of the load lifting attachment in special atmospheres (high humidity, salty, caustic, alkaline) or handling hazardous 
goods (e.g. molten compounds, radioactive materials) consult the manufacturer for advice. 
If the lifting device is used in a noise-intensive environment, it is recommended that the operator as well as maintenance staff wear ear 
protection. 
Ensure that the rope can move out freely from the winch! The loose end of the rope must hang freely and must be able to untwist itself, 
or be routed properly, so that loops may be avoided. 
The wire rope must always be mildly lubricated! 
Wire ropes must be always wound and unwound from winches properly.  
In order to ensure correct operation, not only the operating instructions, but also the conditions for inspection and maintenance must be 
complied with. 
If defects are found or abnormal noise is to be heard stop using the hoist/trolley immediately.  

ATTENTION: Disconnect the power supply without failure before performing repair and maintenance work, even if the type of 
check rules this out!  

Maintenance work and the annual inspection of the units must not be carried out in explosive environments. 

ATTENTION: Residual risks 

There are residual risks that cannot be covered from the design: 
• As the overload protection system is normally set in the factory to the maximum load capacity of the winch, the operator must check 
whether the live load of the fastening device corresponds to the value of the overload protection system or the live load of the winches. 
If the check reveals that a lesser value is required, the overload protection system must be reset either at the factory or by a trained 
person, or the specified live load of the winch must be reduced. 

 
I

NCORRECT OPERATION

 

(List is not complete) 
The lifting capacity indicated on the hoist/trolley is the maximum safe working load which must not be exceeded. 
The unit must not be used for pulling free fixed loads. It is also prohibited to allow loads to drop when the rope is in a slack condition 
(danger of rope breakage). 
The hoist must not be used for pulling loads at an angle. 

 

 

 

Removing or covering labels (e.g. adhesive stickers), warning information signs or the rating plate is prohibited. Removed or illegible 
labels and instructions must be immediately replaced. 

www.hoistandwinch.co.uk

Summary of Contents for Yale Mtrac Mini

Page 1: ...Products GmbH EN Translated Operating Instructions Also applicable for special versions Endless winch YaleMtrac Mini Columbus McKinnon Industrial Products GmbH Yale Allee 30 42329 Wuppertal Germany w...

Page 2: ...9 Theoretical service life 19 Regulations 19 Safety equipment 19 Correct operation 19 Incorrect operation 20 Assembly 22 Electrical Connection 22 Inspection before initial operation 26 Operation 27 In...

Page 3: ...Before the initial start up a check must be performed by a competent person as per the mandatory accident prevention rules applicable in the user s country as well as in accordance with the recognised...

Page 4: ...ions but also the conditions for inspection and maintenance must be complied with If defects are found or abnormal noise is to be heard stop using the hoist trolley immediately ATTENTION Disconnect th...

Page 5: ...sling rope Do not pull the rope over edges Do not tie knots in the rope or extend or shorten it by using rope clamps screws or similar Ropes must not be repaired The loose end of the rope must not be...

Page 6: ...e the rope not included in delivery scope Installation of the Yale continuous winch The Yale continuous winches are to be fastened in such a way that when viewed from any direction the loaded rope alw...

Page 7: ...pe must always be mildly lubricated Use simple multi purpose oil or grease for lubrication Molybdenum disulphide MoS2 or PTFE containing lubricants are not to be used Inserting the rope Connect the su...

Page 8: ...h suspension bolt 14 and retaining ring 2 Then install suspension bar on the main unit with suspension bolts 5 and roll pin 4 Slide support rope with the tip of the cable through the spring kit 6 and...

Page 9: ...load of the rope so that the wedge and rope settle in The wedge must be seated accurately before the system is put into operation The dead rope end must be secured so that the rope is prevented from p...

Page 10: ...ing the upward movement The load movement must be stopped immediately INSPECTION BEFORE INITIAL OPERATION According to the existing national international accident prevention or safety specifications...

Page 11: ...suitable training and be competent Operators are to be specifically nominated by the company and must be familiar with all relevant safety regulations of the country of use Application or fastening o...

Page 12: ...ple The load is then distributed to several rope falls The following requirements must be fulfilled A competent person must establish that the load capacity of the return pulley is adequate The return...

Page 13: ...that uses original Yale spare parts The inspection mainly consisting of a visual inspection and a function check must determine that all safety devices are complete and fully operational and cover the...

Page 14: ...ons and it does not require any special inspection Under more difficult conditions make sure that sufficient volume of air is provided to the motor at all times For this the unit must be regularly cle...

Page 15: ...31 2019 Columbus McKinnon Industrial Products GmbH w w w h o i s t a n d w i n c h c o u k...

Page 16: ...32 2019 Columbus McKinnon Industrial Products GmbH w w w h o i s t a n d w i n c h c o u k...

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