N49 W13650 Campbell Drive
Menomonee Falls, WI 53051
Phone: 262.783.3500
Fax: 262.783.3510
Toll-Free Phone: 800.288.8178
Toll-Free Fax: 800.298.3503
Canada
Telephone: 800.792.7253
Fax: 905.828-5707
416.424.7617 (24/7 Service pager)
For questions regarding service or technical information contact:
1.866.MAG.SERV (1.866.624.7378)
[email protected]
International Service
Outside the U.S. & Canada call 1.262.783.3500, press 3
www.columbusmckinnon.com
Intelli-Connect Mobile Wireless Operator Installation Guide
144-11965 R01 July 2022
© Copyright 2022 Columbus McKinnon Corporation
Overview
The following procedure is a guide when installing a WOP-20 Wireless Operator.
The WOP-20 can mount directly on the front of a Magnetek
®
IMPULSE
®
•VG+
Series 4, IMPULSE
®
•G+ Series 4 Variable Frequency Drive (VFD), or it can be
remote mounted on a cabinet door or panel, using a remote mounting kit.
Installation of the WOP-20 can also work with the Magnetek IMPULSE
®
•G+ Mini
VFD. Using the WOP-20 with the IMPULSE•G+ Mini requires a remote mounting
kit. It is recommended for the Series 4 & G+ Mini, that the WOP is mounted on a
cabinet door for the best wireless connectivity. Before using VFD-controlled
equipment, read and adhere to all guidelines given in the related technical
manuals. The user should be trained, knowledgeable, and fully aware of all
hazards associated with crane equipment: including hoists, lifting devices, and
electrical controls.
When installing the system, follow wiring practices provided in the VFD technical
manuals, while following all applicable electrical codes. Remove power to the
VFD when installing. Ensure that the mounting of all components is secure and
follow the installation considerations and environmental conditions for the VFDs.
Hardware
WOP-20 (114-11725) Wireless Operator
Specifications:
Operating Temperature -10°C to 50°C
Power Supply
4.74 to 5.25 V at 100 mA; supplied by VFD
Enclosure rating IP00
FCC and IC: Channels 1 through 11 (2142 to 2462 MHz)
S4-RMT-OPER-KIT (144-23969) Remote Mounting Hardware Kit. Includes
mounting bracket and a 3ft and 10ft CAT5 Ethernet cable NEMA 4X/IP66
Mounting Kit.
WARNING: If you see this symbol, be aware that safety information is
involved.
WARNING: The wireless operator (WOP-20) should only be used with
Magnetek variable frequency drives.
Operation that is not in accordance with VFD manuals may result in
damage to machinery or injury of operating personnel.
• Magnetek
®
IMPULSE
®
•VG+ and G+ Series 4
• Magnetek IMPULSE
®
•G+ Mini
WARNING: The Wireless Operator is not to be used as a safety
device.
WOP-20 Wireless Operator
The WOP-20 connects to the VFD via an Ethernet cable. Only one Intelli-
Connect™ Mobile App can be used to access via WiFi the VFD parameters and
monitoring, and other users will not be able to access at same time.
Figure 1: WOP-20
Mobile App
Hardware Installation
1. Turn off power to the VFD by completely removing power to the enclosure.
Wait 5 minutes for the VFD bus capacitors to discharge.
2. When mounting the Wireless Operator on a control cabinet door, follow the
remote mounting instructions for cutting the necessary hole and follow
installation instructions.
NOTE: The maximum operating distance of Wi-Fi is 100 ft (line of sight).
The Intelli-Connect™ Mobile Application can operate on Android™
and Apple
®
devices. Intelli-Connect is available on Google Play or
the Apple App Store
®
as a free download.*
Figure 2: Panel Cutout Drawing and Side View Showing Recommended Bending
Radius (Depth)
3. Plug one end of the Ethernet cable into the female connector on the backside of the
WOP-20 as shown in
Figure 3
. Use a cable long enough that will reach between
the VFD and WOP-20.
Figure 3: WOP-20 Cable Connection
*Android, Google Play, and the Google Play logo are trademarks of Google LLC. Apple and App Store are
registered trademarks of Apple, Inc., registered in the U.S. and other countries.
Side view of
assembled kit
Digital operator
cable with minimum
bend radius
3.0" minimum
6.50
Req’d
Clearance
3.25
2.63
(6) – Ø0.20
5.50
4.00
Req’d Clearance
Enclosure Panel
Remote
Digital Operator
Cable Connection
WOP-20 Wireless Operator Installation Guide
For Use with Intelli-Connect™ Mobile App