Columbia CSFH IV 4 Series Installation, Operation & Maintenance Manual Download Page 1 | Manualshive

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Summary of Contents for CSFH IV 4 Series

Page 1: ...more Maryland 21227 Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com Tested For 75 psi ASME Working Pressure Models CSFH 3085 CSFH 3100 CSFH 4100 CSFH 4125 CSFH 4145 CSFH 5160 CSFH 5185 CSFH 6175 CSFH 6210 CLICK ANYWHERE on THIS PAGE to RETURN to COLUMBIA BOILERS FURNACES at InspectApedia com ...

Page 2: ...boiler room To the owner Installation and service of this boiler must be performed by a qualified installer To the installer Leave all instructions with the boiler for future reference When this product is installed in the Commonwealth of Massachusetts installation must be performed by a Licensed Plumber or Licensed Gas Fitter WARNING Modification substitution or elimination of factory equipped su...

Page 3: ...3 BOILER SECTION A DEPTH OF FLUSH JACKET B FRONT OF CASING TO CENTER LINE OF FLUE OUTLET C DIA OF FLUE OUTLET 3 17 11 6 4 21 12 6 5 25 14 7 6 29 15 16 8 DIMENSIONAL DATA DIMENSIONS ...

Page 4: ...MODEL NUMBER 1 OIL BURNER INPUT HEATING CAPACITY 2 NET RATINGS WATER A F U E CHIMNEY gph Mbh Mbh Mbh CSFH 3085W CSFH 3085WT 0 85 119 103 90 85 0 8X8X15 CSFH 3100W CSFH 3100WT 1 00 140 119 103 84 0 8X8X15 CSFH 4100W CSFH 4100WT 1 00 140 122 106 86 0 8X8X15 CSFH 4125W CSFH 4125WT 1 25 175 151 131 85 0 8X8X15 CSFH 4145W CSFH 4145WT 1 45 203 173 150 84 0 8X8X15 CSFH 5160W CSFH 5160WT 1 60 224 193 168 ...

Page 5: ...o enter or to permit replacement of another appliance such as water heater WARNING Fire hazard Do not install boiler on combustible flooring or carpeting Failure to follow these instructions could result in death or serious injury Boiler must not be installed on carpeting or vinyl flooring Minimum clearances to combustible construction are TOP 24 IN FRONT 24 IN FLUE CONNECTOR 9 IN REAR 6 IN SIDES ...

Page 6: ...175 35 175 44 88 203 41 203 51 102 224 45 224 56 112 245 49 245 62 123 259 52 259 65 130 294 59 297 74 147 Unconfined area A space whose volume is not less than 50 cubic feet per 1000 Btu per hour of all appliances installed in that space cubic feet of space height x width x length Confined area A space whose volume is less than 50 cubic feet per 1000 Btu per hour of all appliances installed in th...

Page 7: ...t in the enclosure See Figure 2 VENTILATION COMBUSTION AIR B When communicating with the outdoors by means of vertical ducts each opening shall have a minimum free area 1 square inch per 4 000 Btu per hour of total input rating of all appliances in the enclosed space See Figure 3 C If horizontal ducts are used each opening shall have a minimum free area 1 square inch per 2 000 Btu per hour total i...

Page 8: ...8 VENTILATION COMBUSTION AIR Figure 2 Figure 3 Figure 4 ...

Page 9: ...or other automatic means to prevent gravity circulation of boiler water during cooling cycle 4 Hot water boilers installed above radiation level must be provided with low water device either as part of boiler or at time of boiler installation 5 When boiler is connected to heating system utilizing multiple zoned circulators each circulator must be supplied with flow control valve to prevent gravity...

Page 10: ...in from high temperature supply water from boiler and protect boiler from condensation See Figures 7 and 8 following page C This method is used to protect boilers from condensate forming as well as protecting heating system from high water temperature See Figure 8 following page Note When using bypass piping adjust valves A and B until desired system temperature is obtained 7 Bypass loop piping mu...

Page 11: ...11 CONNECTING SUPPLY AND RETURN PIPING Figure 7 Mixing Valve Piping Figure 8 Primary Secondary Piping With Bypass ...

Page 12: ...TURN PIPING 8 Typical installation using circulators is shown in Figure 9 9 Typical installation using zone valves is shown in Figure 10 Figure 9 Primary Secondary Piping With Bypass Figure 10 Primary Secondary Piping With Bypass ...

Page 13: ... or hot water during operation Discharge line shall Connect to safety valve outlet Piped down to safe point of disposal Check local codes for maximum distance from floor or allowable safe point of discharge Pipe size be of equal to or greater than of safety valve outlet over entire length of discharge line Have no intervening shutoff valve between safety valve and discharge to atmosphere Do not pl...

Page 14: ...ion Pipe in accordance with boiler s Installation Operation and Maintenance Manual Due to varying water conditions adjustable flow restricter must be installed in cold water inlet of this coil CONNECTING SUPPLY AND RETURN PIPING Figure 12 Recommended Piping For Boilers Equipped With T3 Or T4 Tankless Heater DANGER Water temperatures exceeding 125 F will cause severe burns instantly or death by sca...

Page 15: ...15 CONNECTING SUPPLY AND RETURN PIPING Figure 13 Optional Location For Air Vent OPTIONS UTILIZING 3 4 TAPPING Figure 14 Optional Location For Expansion Tank Non Diaphragm Type ...

Page 16: ...8 inches of water column W C as measured with draft gauge between boiler and barometric draft control while maintaining 02 inch W C negative draft in combustion chamber See chart Chimney or Vent Sizes for recommended chimney or vent sizes Inadequate draft will cause improper combustion resulting in dirty flue ways and high fuel bills CONNECT FLUE PIPE same size as boiler outlet to chimney sloping ...

Page 17: ...on fittings on suction line often allow air to be drawn into fuel pump making it difficult to maintain oil pressure at nozzle Do not run overhead fuel lines from tank to oil burner Fuel pump connections and by pass should be made according to instructions attached to fuel pump If tank is more than 20 from boiler a two stage fuel unit should be installed in place of single stage pump supplied as st...

Page 18: ...iction Refer to USA National Electrical Code ANSI NFPA 70 Install fused disconnect switch between boiler and meter at convenient location Sequence Of Operations On call for heat thermostat will actuate completing circuit to limit In turn circulator and ignition systems are activated and ignition will begin In event boiler water temperature exceeds high limit setting on boiler mounted limit power w...

Page 19: ...re 18 Wiring Diagram Beckett AFG with or without Tankless Heater Note Limit control program based on use with or without tankless heater Refer to Beckett AquaSmart Product Manual provided with boiler for additional information ...

Page 20: ...ete combustion of fuel oil This in turn may require excessive boiler maintenance service costs and in some instances house cleaning or redecorating A competent service mechanic should be consulted to make proper adjustments with smoke tester CO2 indicator and draft gauge Bacharach or Dwyer test kits include these instruments Instructions For Proper Operation Of Boiler Burner Unit A diameter slot i...

Page 21: ...er front jacket panel See Figure 20 5 Pull bottom part of lower front panel forward 6 Lift lower front panel up and off boiler See Figure 20 7 Close oil valve See Figures 16 17 8 Disconnect oil line from burner 9 Do not try to swing door with oil line attached 10 Remove nut from swing door stud on right hand side of door 11 Swing open burner and door to the left Brush using flue brush soot and sca...

Page 22: ...BAND AIR SHUTTER CSFH 3085 L1 3 0 75 60 B 140 0 8 CSFH 3100 L1 3 0 85 60 B 140 1 8 CSFH 4100 V1 0 2 0 85 60 B 140 0 6 CSFH 4125 V1 0 2 1 10 60 B 140 1 8 CSFH 4145 V1 2 2 1 25 60 B 140 2 10 CSFH 5160 F12 2 1 35 70 B 140 1 10 CSFH 5185 F12 2 1 50 70 B 150 2 10 CSFH 6175 F12 1 50 70 B 140 1 8 CSFH 6210 F16 1 75 70 B 145 2 10 ...

Page 23: ...nd stud is exposed 2 Attach nut to stud and tighten until built in stop contacts the mounting door 3 Replace oil line to burner 4 Replace lower jacket panel and tighten screws 5 Connect power cable at factory supplied burner electrical disconnect 6 Turn on power to boiler 7 Bleed oil line OPERATING INSTRUCTIONS Figure 20 ...

Page 24: ...led for uses other than home heating or is not maintained in accordance with Columbia recommendation or accepted good practices as determined by industry standards 5 This warranty will not be applicable if the boiler has been damages a a result of being improperly serviced or operated including but not limited to the following operated with insufficient water allowed to freeze subjected to flood c...

Page 25: ...NOTES ...

Page 26: ...NOTES ...

Page 27: ...Date Service Performed Company Name Tech Initials Company Address Phone ...

Page 28: ...Columbia P O Box 24202 Baltimore Maryland 21227 ...

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