Coleman CT200U-CL Assembly Instructions Manual Download Page 1

Page: 1 / 14

WARNING

Never attempt to start this Mini Bike without reading and

understanding the Owner’s/Operator’s manual. The Owner’s/

Operator’s manual provides information on safety, parts,

functions, pre-ride inspection, starting and maintenance.

For questions about these Assembly Instructions, call Coleman

Powersports toll free 888-405-8725

ASSEMBLY/PRE-RIDE INSPECTION

INSTRUCTIONS

CAUTION

This mini bike was
shipped without engine
oil. Always fill with with
the correct amount and
grade of engine oil as
listed in the owner's
manual.

CT200U

-C

060718

Summary of Contents for CT200U-CL

Page 1: ...y parts functions pre ride inspection starting and maintenance For questions about these Assembly Instructions call Coleman Powersports toll free 888 405 8725 ASSEMBLY PRE RIDE INSPECTION INSTRUCTIONS...

Page 2: ...mm Large Washers 10mm Lock Nut 10mm Small Washer 10mm Steering Bolt 8mm Large Washers 8mm Nuts 8mm x 20mm Bolts Wheel Assembly Front wheel 14mm Lock Nut 14mm Washers 14mm Axle Bolt Clutch Cover M8 Rub...

Page 3: ...Washer Steering Neck Large 10mm Washer Bottom Bracket Large 10mm Washer Lock Nut Large Washer Small Washer Steering Bolt Large Washer Lock Nut 10mm Steering Bolt 10mm Large Washers 10mm Small Washer 1...

Page 4: ...ts Light GrommetsLight Headlight Rubber Grommets between light and light bracket M8 Nuts Note The rubber gromets fit between the light and the light bracket Rubber Grommets 1 Install front light onto...

Page 5: ...r and bottom of light bracket with 8mm x 20mm bolts large M8 washers and M8 nuts Large M8 Washers M8 Nuts 8mm x 20mm Bolts and M8 Nuts 1 Attach top of light bracket and to top Steering Column Assembly...

Page 6: ...ith the 14mm washers between the forks and wheel assembly on each side 14mm Axle Bolt 14mm Washer 14mm Lock Nut Arrow faces forward 14mm Axle bolt 1ea 14mm washers 2ea 14mm lock nut 1ea 3 Install 14mm...

Page 7: ...kinked and have free movement when the handle bars are turned from left to right 2 Secure wires and cables to frame using the Zip ties provided 5 Zip Ties Zip Ties 3 Install clutch cover over the 4 b...

Page 8: ...he drain plug and fill with SAE 10W 30 motor oil This mini bike takes 63qt 6L of engine oil Oil should be up to the brim of the fill hole 5 Re install fill cap Start engine and allow to run for a few...

Page 9: ...ck the tension of the chain The chain 1 tension should be 1 2 3 4 in 15 20mm Chain tension slack adjustment 1 Loosen bolt 2 on the rear axle assembly 2 Adjust chain tension by turning the tension nuts...

Page 10: ...adjuster nut 3 until the correct amount of free play is achieved 3 Re tighten jam nut 2 1 2 2 0 4 0mm 0 08 0 16 in Brakes 3 BRAKE ADJUSTMENT Brake Adjustment To adjust brakes loosen the rear axle bolt...

Page 11: ...y 2 should be 078 24 in 2 6 mm To adjust freeplay 1 Loosen jam nut 3 2 Turn adjusting nut 4 to proper setting 3 Once throttle grip is at the proper freeplay re tighten the jam nut 3 2 3 4 078 24 in 2...

Page 12: ...ing the condition of the Mini Bike before each ride is important Following the pre ride check list will help insure there are no problems which could result in injury or becoming stranded Make sure th...

Page 13: ...recoil cord to start the engine 5 Once engine has warmed up for a few minutes place the choke lever 2 back to the OFF right position 1 2 Starting or running the Mini Bike in an enclosed area such as...

Page 14: ...ever attempt to start this Mini Bike without reading and understanding the Owner s Operator s manual The Owner s Operator s manual provides information on safety parts functions pre ride inspection st...