Coleman Powersports UT250-2 Page 15 Owner'S Manual Download | Manualshive

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Summary of Contents for UT250-2

Page 1: ...ernments have different regulations pertaining to owning and operating an off road vehicle learn the regulations in your area OWNER S MANUAL REV 030315 UT250 2 POWERSPORTS 888 405 8725 1775 E Universi...

Page 2: ...n will provide the knowledge needed to have safe and enjoyable UTV operation For questions regarding this UTV please call 888 405 8725 or go to colemanpowered com IMPORTANT SAFETY MESSAGES READ THIS M...

Page 3: ...llowing notations The Safety Alert Symbol means ATTENTION YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the machine operator bystander or a p...

Page 4: ...F 20 C park the UTV in a place where the temperature is higher than 4 F 20 C Start the UTV after the UTV has warmed up Please see page 7 3 on the warming up process Follow the proper parking procedur...

Page 5: ...is caused by normal use and not caused by a defect in materials or workmanship 3 Use of the product which is not consistent with the intended use as described in the operating instructions 4 Any expen...

Page 6: ...equipment or personal items Length of Implied Warranties Any implied warranties are limited to the duration set forth in this warranty Coleman Powersports does not make any claim as to the merchantab...

Page 7: ...luid level Brake Pedal Parking Brake Tire pressure Page 1 1 1 2 1 3 1 4 1 6 1 7 2 1 2 2 2 2 2 2 2 2 2 3 2 3 2 3 2 3 2 3 2 4 3 1 4 1 5 1 5 2 5 3 6 1 7 1 7 2 7 3 8 1 8 1 8 2 8 2 8 2 8 3 8 4 8 5 8 5 8 5...

Page 8: ...LOCATION OF PARTS Roll over protective structure Front hood Headlights Turn signal lights Front bumper 1 7...

Page 9: ...lever Steering wheel Range gear shift lever Accelerate pedal Brake pedal Fuel gauge Headlights switch High beam Low beam Emergency light switch DC socket 11 Winch in out 12 Turn signal lights LOCATIO...

Page 10: ...Seat belts Seat Hand Hold Cargo Bed Tail Gate Tail Lights Muffler Fuel Tank Cap 1 2 3 4 5 6 LOCATION OF PARTS 1 9...

Page 11: ...ve equipment such as helmet boots eye protection ear protection gloves etc 5 Only a qualified driver should operate this UTV Never operate after drinking using drugs or controlled products or while fa...

Page 12: ...try to stand while operating the vehicle 14 Do not tow passengers or attempt to jump the vehicle 3 Children safety instructions Always watch children when they are around the vehicle Children like to...

Page 13: ...eds 4 Drive only when the vehicle speed can be controlled 5 When driving at high speeds sudden turning of the steering wheel will reduce vehicle stability Never sharply turn the steering wheel at high...

Page 14: ...accelerate the risk of explosion 4 Read and follow the instructions before replacing the battery 5 During maintenance first aid kits and fire extinguishers should be placed at your fingertips 6 During...

Page 15: ...Warning Labels 3 1 Warning and caution labels 1 2 3 4 5 6 7 8 9...

Page 16: ...Warning Labels 3 2 10 11 12...

Page 17: ...ce by yourself However when in need of parts or major service contact your dealer or Coleman Powersports To locate a service center near you call Coleman Powersports at 888 405 8725 When in need of pa...

Page 18: ...L H N R Brakes Front Rear Wet disk brake Parking brake Rear wheel hand lever Steering Mechanical power Steering wheel Suspension Front Independent short long arm type Rear Integral rear driving axle t...

Page 19: ...0 3 Sound level operator ear db A 85 Tire Front 22 7 10 6PR Rear 22 10 10 6PR Body color Red Black White Blue Yellow Orange Camo NOTE The values in Ground clearance and Weight are those of the machine...

Page 20: ...r use may result in vehicle malfunction or failures with the possibility of vehicle damage property damage and or injury to operator or others Any malfunctions or failures of the vehicle resulting fro...

Page 21: ...vel Check transmission oil level Check brake fluid level Check coolant level Clean radiator screen When used in dusty areas Check brake and pedal Check parking brake Check indicators gauges and meters...

Page 22: ...rator s seat Never start engine while standing on ground Make it a rule to set gear shift lever to NEUTRAL position before starting the engine IMPORTANT Do not use starting fluid or ether To protect t...

Page 23: ...it to KEY Remove Key 1 OFF Stop the Engine 2 ACC Headlights and or accessories on 3 ON Engine runs and or headlights on 4 START Start Engine 5 Engine and other Check Lamps The parking brake warning la...

Page 24: ...NG THE ENGINE 1 After slowing the engine to idle turn the key to OFF 2 Remove the key WARMING UP CAUTION To avoid personal injury Be sure to set the parking brake during warm up Be sure to set the shi...

Page 25: ...inter operate the vehicle after fully warming up the engine Do not run the engine at speeds faster than prescribed On rough roads slow down to suitable speeds The above precautions are not limited to...

Page 26: ...f the emergency light switch the light flash along with the indicator on the instrument panel Press the bottom half of the emergency light switch to turn off the light Note The emergency light switch...

Page 27: ...beam headlight switch Key switch Head light Head turn signal lamp Tail turn signal lamp 3 Checking the brake pedal Brake Pedal CAUTION To avoid personal injury If the operator suddenly brakes an accid...

Page 28: ...pedal before shifting gears 3 Select proper gear depending on the type of job 4 Before exiting vehicle shift the gear shift lever to the NEUTRAL position and set parking brake Range gear shift lever L...

Page 29: ...2 Step on the brake pedal CHECK DURING DRIVING Immediately Stop the Engine if The engine suddenly slows down or accelerates Unusual noises are suddenly heard Exhaust fumes suddenly become very white W...

Page 30: ...1 With the key switch ON the temperature gauge indicates the temperature of the coolant White Zone for cold and Red zone for hot 2 If the indicator reaches the Red zone the engine coolant is overheate...

Page 31: ...ave sufficient knowledge experience the proper replacement parts and tools before you attempt any vehicle maintenance task If you don t have the knowledge and equipment which are necessary to perform...

Page 32: ...oil filter Replace Every 200 hrs 3 Transmission fluid Change Every 400 hrs 4 Engine start system Check Every 50 hrs 5 Greasing Apply Every 50 hrs 6 Muffler Clean Every 100 hrs 7 Spark arrester Clean...

Page 33: ...ry 3900 hrs 26 Brake fluid Change Every 2 years 27 Remote hydraulic hose Replace Every 2 years 28 Rear brake cylinder seal Replace Every 2 years 29 Front brake seal Replace Every 2 years 30 Cooling sy...

Page 34: ...the knob to release the latch and lift the hood off HOW TO TILT THE CARGO BED CAUTION To avoid personal injury When servicing under the tilted bed make sure safety support is properly mounted Do not...

Page 35: ...re on the steel plate directly under the engine Jack DAILY CHECK For your own safety and maximum service life of the vehicle make a thorough daily inspection before starting the engine or operating th...

Page 36: ...1 Park the vehicle on a flat surface remove the seat open the hatch cover 2 Check the oil level by pulling out the dipstick wiping it clean re installing it and pulling it out again Check to see if t...

Page 37: ...hecking brake fluid level WARNING TO avoid personal injury Never operate the vehicle if the brake fluid is below the minimum mark Use only DOT3 from a sealed container Other types of brake fluid may r...

Page 38: ...rake push the button on top of the parking brake lever and place up in the release position NOTE Make sure the parking brake warning lamp on the display goes off when parking brake lever is released P...

Page 39: ...psi 49kPa 0 49kgf cm2 22 10 10 7psi 49kPa 0 49kgf cm2 EVERY 50 HOURS Greasing Apply a small amount of multi purpose grease to the following points every 50 hours If you operated the vehicle in extreme...

Page 40: ...d stop the engine Test gear shift range lever safety switch 1 Sit on the operator s seat 2 Shift the gear shift range lever to L H and REVERSE position 3 Turn the key to START position 4 The engine mu...

Page 41: ...inspect inside of the element with a light and check if it is damaged or not 3 Replace the primary element Once yearly or after every sixth cleaning whichever comes first First air cleaner Air cleane...

Page 42: ...cular care must be taken not to admit dust and dirt into the fuel pump entrance Even a small amount of dust or dirt will cause premature wear and malfunction of the fuel pump and injector components P...

Page 43: ...When storing the vehicle for a long period of time remove the battery from the vehicle and store in a dry place out of direct sunlight 2 The battery will self discharge while it is stored recharge bat...

Page 44: ...body and fastened with bolts 2 Loosen the bolts and remove the spark arrester 3 Shake loosened particles out of the screen assembly and lightly clean the screen with wire brush Soak in solvent and aga...

Page 45: ...ange Dipstick Oil inlet Drain plug Replacing Engine Oil Filter WARNING To avoid personal injury Be sure to stop the engine before changing the oil filter cartridge Allow engine to cool down sufficient...

Page 46: ...on the pedal and measure the pedal stroke 3 If brake pedal stroke is outside of the specifications contact your local dealer for adjustment Brake pedal FREE TRAVEL PEDAL STROKE Checking Brake Hose and...

Page 47: ...dling 3 Keep yourself well away from the vehicle for at least 10 minutes or while the steam is blowing out 4 Refer to the trouble shooting section in this manual to repair the overheating issue If the...

Page 48: ...hile coolant is hot When cool slowly rotate cap to the first stop and allow sufficient time for excess pressure to escape before removing the cap completely 1 Stop the engine and let it cool down 2 To...

Page 49: ...y Do not pour waste onto the ground down a drain or into any water source Also observe the relevant environmental protection regulations when disposing of antifreeze If it freezes coolant can damage t...

Page 50: ...ration add water only to keep the antifreeze mixing ratio less than 50 In case of leakage add antifreeze and water in the specified mixing ratio before filling up the radiator Replacing Radiator Hose...

Page 51: ...you intend to store your vehicle for an extended period of time follow the procedures outlined below These procedures will insure that the vehicle is ready to operate with minimum preparation when it...

Page 52: ...STORAGE 1 Check tire air pressure and inflate tires if they are low 2 Make sure battery is fully charged before re installing into UTV 3 Check to see if the fan works 4 Check all fluid levels engine...

Page 53: ...r 5 F 15 always remove the battery from the vehicle charge and store it indoors Install battery in the vehicle only when the vehicle is going to be used Engine power is insufficient Insufficient fuel...

Page 54: ...h Voltage P0131 O2A Circuit Low Voltage P0132 O2A Circuit High Voltage P0031 O2A Heater Circuit High Voltage P0032 O2A Heater Circuit Low Voltage P0201 Injector 1 Circuit Malfunction P0202 Injector 2...

Page 55: ...type battery only Battery was used with insufficient amount of electrolyte Add distilled water and charge battery Regularly check the electrolyte level Battery being used with low charge Charge batte...

Page 56: ...Gears worn causing too much clearance Replace the gears Low oil Add oil Gears not meeting up correctly Take to a service center Power loss Parking brake engaged Disengage parking brake Disk brakes not...

Page 57: ...OPTIONS 12 1 Consult your local dealer for further details 1 Roof 2 Windshield 3 Windlass 4 Motor Scan KF90121...

Page 58: ...STEM WARRANTY NOTICE Use of this vehicle in any type of competitive event completely and absolutely voids this and all other warranties offered by HISUN OWNER S WARRANTY RESPONSIBILITIES As the vehicl...

Page 59: ...replacements improperly installed unless performed by a HISUN authorized dealer 4 use of improper replacement parts or accessories not conforming to specifications set forth by HISUN which adversely a...

Page 60: ...the limited vehicle warranty VI ADDITIONAL INFORMATION Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs by the owner H...

Page 61: ...POWERSPORTS 888 405 8725 1775 E University Dr Tempe AZ 85281 www colemanpowersportsusa com...

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