Coleman Powersports CK196 2021 Page 36 Owner'S Manual Download

Page: 36 / 46

STORAGE

MAINTENANCE

If the Go-Kart is left unused for an

extended period of time proper

storage maintenance isrequired.

1. Wash Go-Kart thoroughly, thenwax

painted parts with a non abrasive

auto wax. Coat vinyl seat andrubber

parts with a vinyl/rubber protect ant.

Note: Keep water away from air

intake and muffler outlet while

washing to avoid water from entering

the engine and/or components.
2. Drain carburetor by placing fuel

valve (1) to the off (left) positionand

opening the drain screw (2). Allowall

fuel to drain from the carburetor.

Once fuel is drained, re-tighten drain

screw (2).
Note: Make sure to drain fuel ina

proper storagecontainer.
3. Fill fuel tank to full with gasoline

mixed with fuel stabilizer as

recommended by the fuel stabilizer

manufacture.
Note: Fuel stabilizer can be

purchased at mostmotorcycle shops

and auto parts stores.
4. Remove spark plug and poor 1

tablespoon of motor oil in thespark

plug hole. Re-install spark plug.
5. Place the starter switch to the off

position and pull the start recoil cord

a few times. This is to coat theinside

cylinder head with oil.
6. Fill tires with correct air pressure.
7. If possible, store Go-Kart in ashed

or garage with a cover to protectfrom

dust, dirt and humidity. If the Go-Kart

must be stored outdoors, cover com-

pletely with a good waterproofcover.

Returning to service

1. Wash Go-Kart thoroughly.

Note: Keep water away from

air intake and muffler outlet

while

washing to avoid water from

entering the engine and/or

components.
2. Drain engine oil and replace

with fresh clean oil as listed inthis

manual.
3. Review this owner’s manual

and follow the pre-rideinspection

procedures.
4. Start engine by following the

starting procedures in thismanual.

Summary of Contents for CK196 2021

Page 1: ... CK196 T 92811 Coleman Powersports 1775 E University Drive Tempe AZ 85281 READ THIS MANUAL CAREFULLY Provincial Municipal governments have different regulations pertaining to owning and operating an off road vehicle learn the regulations in your area www colemanpowersportsusa com 888 405 8725 REV052819 POWERSPORTS ...

Page 2: ...l and judgment needed to operate this vehicle safety THIS Go Kart IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE A Go Kart handles differently from other vehicles including motorcycles and cars A collision or rollover can occur quickly even during routine maneuvers such as turning driving on hills and over obstacles Reading the Owner s Operator s Manual It is important this manual is read from cov...

Page 3: ...edures easier or clearer tounderstand WARNING or CAUTION The first part will identify a POTENTIAL HAZARD The second part will describe WHAT COULD HAPPEN if the warning or caution is ignored The third part will describe HOW TO AVOID THE HAZARD Coleman Powersports is concerned about the environment and believes in conserving and protecting all natural resources For this reason owners should recycle ...

Page 4: ...ch are known to the state of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing Your vehicle For more information go to www P65Warnings ca gov passenger vehicle ...

Page 5: ... FUEL AND OIL 10 REPLACING 31 FUEL 10 STORAGE 32 ENGINEOIL 10 RETURNING TO SERVICE 32 PRE RIDEINSPECTION 11 WASHING THE GO KART 33 OPERATION THE GO KART 12 TRANSPORTING 33 WARNINGS 12 TROUBLE SHOOTING 34 HELMET EYE PROTECITIONAND TORQUE SPECIFICATIONS 35 PROTECTIVE CLOTHING 13 SPECIFICATIONS 35 SEATBELTS 14 VEHICLE AND ENGINE NUMBER STARTING THE ENGINE 15 LOCATION 37 STARTINGOFF 16 EMISSION CONTRO...

Page 6: ...or refund the purchase amount ofany original Coleman Powersports unit part which is covered by thiswarranty and is proven to be defective in workmanship or material To qualify for this warranty the part 1 Must have been purchase from Coleman Powersports orfrom an authorized Coleman Powersports Retailer 2 This warranty does not apply to any vehicle which is used in competition or used in a manner n...

Page 7: ...er not approved by ColemanPowersports 6 Tires 7 Damage or failures due to abuse neglect or misuse of theproduct Limitations of thisWarranty This warranty does not cover and Coleman Powersports disclaims any responsibility for 1 Loss of time or loss of use of the product 2 Transportation costs to and from the authorized center 3 Other loss or damage to other equipment or personalitems Length of Imp...

Page 8: ...3 IMPORTANT LABELS LOCATION 3 4 5 6 1 2 9 7 10 8 ...

Page 9: ...4 ...

Page 10: ...d bar in back of the operator is not intended to provide rollover protection Before each use make sure all tubesare securely in place and bolts are tight 11 Never operate Go Kart withlong hair loose jewelry or loose cloth ing that could get caught inmoving parts 12 Always go slow on unfamiliar terrain Be alert to changingterrain conditions when operating the Go Kart 13 Never take drugs or alcohol ...

Page 11: ...at 9 Ignition Switch 10 Steering wheel 11 Gas Pedal 12 Brake Pedal 13 Brake fluid reservoir 14 Air filter housing 15 Torque Converter 16 Spark plug 17 Rear brake caliper 18 Drive Chain 19 Rear Axle 20 Muffler 21 Chain Torque converter and brake caliper cover 22 Rear Shocks 1 2 3 4 5 6 7 8 9 10 11 13 12 14 15 16 17 18 19 20 21 22 ...

Page 12: ... start or will turn off ifrunning 1 Brake Pedal 3 Depressing the brake pedal will stop the Go Kart Note Always checkbrakes before operation Gas Pedal 4 Depressinggas pedal will increase engine RPMs causing Go Kart to moveforward 3 4 Parking Brake 5 Depressing the brake pedal and activating the Pa rking brake lever will set the parking brake Note Always set parking brake before starting the Go Kart...

Page 13: ... to remove To re install cap turn capclockwise until snug Make sure cap isseated properly Oil Fill plug Dipstick 2 To open Oil fill plug Dipstick turn cap counter clockwise to remove To re install cap turn cap clockwise until snug Make sure cap isseated properly 1 2 Fuel Cap Oil Fill Plug Dipstick ...

Page 14: ...cked in place DESCRIPTION AND PART FUNCTIONS SEAT ADJUSTMENT Seat adjustment 1 The seat latch is located under the driver side seat To access look under the front of the driver side seat Pull the seat latch up to move the seat forward or backward Before operating the Go Kart make sure the seats are bolted in properly and that the seat latch is locked in place in desired position 1 ...

Page 15: ...UEL FUEL AND OIL Never use leaded gasoline in this product Leaded fuel could affect the engine s emissions anddamage the engine Go Kart requires clean unleaded regular gasoline with aminimum octane rating of 87 orhigher Gasoline Ethanol blends A blend of unleaded gasoline with Ethanol also known as GASOHOL at or below 10 E10 can be usedin your Go Kart Ethanol greater than 10 can damage your engine...

Page 16: ...running could be hazardous You could be severely injured by moving parts or hot surfaces Never perform maintenance or check procedures while the engine is running with the exception of checking the ignition switch or throttle WHAT TO CHECK CHECK FOR Steering Smoothness No restriction of movement Brakes Correct fluid level Inspect hoses for leaks Inspect brake pads for wear Tires Proper tire pressu...

Page 17: ... than one passenger could cause loss of control resulting in severe injury of death to the operator and or passengers This Go Kart is designed for one operator and one passengers Never allow more than one passenger WARNIN Operating this Go Kart in a irresponsible manner which includes jumping or other stunts could be hazardous Jumping or other stunts could result in loss of control of the Go Kart ...

Page 18: ...ET EYE 1 PROTECTION 2 PROTECTIVE CLOTHING 3 Always wear a DOTcertified helmet 1 A helmet helpsprotect 4 against serious head injuries inthe event of an accident A helmet is the most important safetygear item you can wear Consult with a motorcycle dealer for thecorrect 6 size and type of helmet that isright for you Always wear eye protection when operating a Go Kart such as a face shield or goggles...

Page 19: ...passenger to ride in the go kart without the seat belt harness worn and attached properly Never start the go kart without the operator and passenger wearing the seat belt harness in the appropriate manner To connect the seat belt harness properly sit in the seat and place arms through the shoulder straps 1 on the corresponding side of the harness After shoulder strap is in place buckle the lap bel...

Page 20: ...outdoors OPERATING THE GO KART STARTING ENGINE To start theengine 1 Set the parking brake by depressing the brake pedal and setting the Parking brake lever 1 2 Place the fuel valve 2 inthe ON right position 3 If engine is cold place thechoke lever 3 in the ON left position 4 Place the ON OFF switch 4 located on the Steering column in the ON position 5 Pull the starter recoil cord 5 to start the en...

Page 21: ...elt If riding with a passenger make sure passenger has seat belt fastened also If there is no passenger make sure passenger seat belt is buckled and secured A loose passenger seat belt could get tangled in moving parts 4 Apply throttle gradually tostart off Practice driving the go kart slowly on a flat dirt surface with no passengers make sure that there is plenty of room forturning WARNING Removi...

Page 22: ...limb 3 When approaching the topof the hill slow down If it is determined that the GoKart will not make it to the top of the hill 1 Do not try to turn the Go Kart around while operating and come back down this could cause theGo Kart to roll over 2 Slowly back the Go Kart downthe hill while applying the brakes DESCENDING A HILL To operate the Go Kart going down a hill follow the instructionsbelow 1 ...

Page 23: ... traction let off the throttle do not apply thebrakes Rear wheels begin to slide orskid To regain traction let off the throttle and brakes until controlof the Go Kart is achieved steer inthe direction of theskid WARNING Skidding or sliding of the Go Kart could be hazardous Skidding or sliding could result in the Go Kart sliding into an object or overturning suddenly by regaining traction resulting...

Page 24: ...Operating through water can be hazardous especially if it isfast moving Make sure the water you are operating through is shallow and is not more than 5cm 2in deep Before crossing anywater look at the terrain entering and exiting the water the terrain should have a gradual slopewith no obstacles The bottom ofthe river or pool of shallow water should be hard If you do not know the terrain or are not...

Page 25: ... these itemsthaw and workproperly Frozentires Check to make sure the Go Kart tires are not frozen to the ground if they are pour warm wateraround the tires to release Do notattempt to break the Go Kart loose using engine power this could damage the engine and drivetrain Brake inspection Start engine and allow to warm up Check the braking ability of the Go Kart by applying the brakeson level ground...

Page 26: ...5kg Make sure all cargo is secure Distribute the weight of cargo evenly and low so the center of gravity is not adversely affected Do not add any accessory or cargo to the steering wheel that could impede vision or make the Go kart harder to steer Make sure accessories do not get in the way of any controls of the Go Kart Only carry cargo that is not bulky or too heavy Make sure all cargo is held s...

Page 27: ...perform the recom mended maintenance on this Go Kart could be hazardous Failing to perform proper main tenance on this Go Kart could result in an accident Always perform the recom mended maintenance for the Go Kartas listed in this manual MAINTENANCE For maintenance your Go Kart maybe maintained by an authorized Coleman Powersports service center or a repair shop of your choosing Following the pro...

Page 28: ...ve Chain Inspect drive chain before each ride Clean and lubri cate as necessary Brakes I I Brake hose I I Brake fluid Inspect brake fluid level before each ride if low check brake pads for wear and brake lines and components for leaks Replace brake fluid every 2 years Tires I Steering I I Front suspension I I Rear suspension I I Chassis nuts and bolts T I T Recommended to be performed by an author...

Page 29: ...ll protect the engine fromthe damaging effects of dirt entering the engine Air filter removal inspection and cleaning instructions 1 Locate the air filter assembly 1 2 Remove the Air filterassembly cover by removing the air filter cover knob 2 3 Remove the air filter element from the assembly by removing the wing nut 3 4 Clean foam element 4 from the paper air filter element 5 and clean foam eleme...

Page 30: ...lprovided Inspect the plug for carbondeposits and clean if necessary with a wire brush If plug shows excessive carbon replace the plug Use a thickness feeler to inspectthe spark plug gap 2 The sparkplug gap should be 0 6 0 8mm 0 024 0 032in 0 6 0 8 mm 0 024 0 032 Re install the inspected plug or a 2 new plug until finger tight Finish tightening plug with a wrench If spark plug is a new plug tighte...

Page 31: ...n thismanual Do not over or under fill engine with oil thiscould damage the engine CHANGING THE ENGINE OIL 1 Make sure engine is warmbe fore attempting to drain the oil A warm engine will help the oildrain quicker 2 Remove the oil fill plug 1 and allow to run for a few minutes Re check oil level and fill accordingly WARNING New and used oil can behaz ardous Children and pets can be harmed by swall...

Page 32: ...sureall clamps are in place Replacethe fuel hose if any defects arefound BRAKES This Go Kart is equipped withrear hydraulic diskbrakes 1 BRAKE FLUID INSPECTION Check the brake fluid level 2 for rear brakes If fluid level is below the lower mark inspect thebrake hoses 3 for leaks or cracks If there are no leaks inspect the brake pads for excessive wear If brake pads are worn take to a service cente...

Page 33: ...ate inner components 5 RE INSTALL THE TORQUE CONVERTER COVER BEFORE STARING OR OPERATING THE GO KART WARNING Performing maintenance and inspection on the Torque Converter while the engine is running could be hazardous Performing maintenance and inspection on the Torque Converter while the engine is running could result in getting body parts or clothing caught in moving parts or could result in tou...

Page 34: ...nuts If sprockets show signs ofwear contact a service center for replacement Chain Tension Chain Lubrication Lubricating the chain before each ride will help to ensure maximum life of the chain andsprockets Instructions for cleaning and chain lubrication 1 Clean chain with a chain cleaner or a cleaning lubricant suchas WD40 2 Lubricate chain with chain lube Check tension of drive chain 2 chain ten...

Page 35: ...ire pressure Incorrecttire pressure can affect the handling operator comfort steering tire life andtraction Tire pressure Front tires 7 9psi 48 62kpa Rear tires 7 9psi 48 62kpa Tire size Fronttires AT140 70 6 Rear Tires AT16 8 7 Replacing Tires Always replace tires with typeand size listed in thismanual Always use the correct tools when replacing tires The bead and sometimes the rim can bedamaged ...

Page 36: ...acture Note Fuel stabilizer can be purchased at mostmotorcycle shops and auto parts stores 4 Remove spark plug and poor1 tablespoon of motor oil in thespark plug hole Re install spark plug 5 Place the starter switch to the off position and pull the start recoil cord a few times This is to coat theinside cylinder head with oil 6 Fill tires with correct air pressure 7 If possible store Go Kart in as...

Page 37: ...could scratch the Go Kart Note Be careful not to allowwater to enter the muffler outlet airfilter intake brake cables orswitches TRANSPORTING 1 Turn the Fuel valve 1 tothe OFF position Open the fueldrain screw 2 Allow all fuel todrain from the carburetor Once fuelis drained re tighten drain screw 2 Note Make sure to drain fuel ina proper storagecontainer 3 Transport the Go Kart in the upright posi...

Page 38: ... Gap the plug Attach spark plug cap Do not apply throttle while starting engine Take to a servicecen ter for repair Take to a servicecen ter for diagnostics and repair Engine stalls or runs erratically Air filter dirty Low fuel Stale or contaminated fuel Spark plug is fouled or defective Spark plug gap is incorrect Spark plug cap is loose Carburetor is clogged or has water in it Idle is not adjust...

Page 39: ... 69 104 in lbs 8 12 nm 8mm bolts and nuts 13 18 ft lbs 18 25 nm 10 mm bolts and nuts 22 29 ft lbs 30 40 nm 12 mm bolts and nuts 36 43 ft lbs 50 60 nm 4 mm screws 22 30 22 30 in lbs 2 5 3 4 nm 5mm screws 30 43 in lbs 3 5 5 nm 6 mm hex bolts 87 121 in lbs 10 14 nm 8 mm hex bolts 17 22 ft lbs 24 30 nm 10 mm hex bolts 25 32 ft lbs 35 45 nm ...

Page 40: ...ng Rear Brake Hydraulic disk Tires Front Tire Size 140 70 6 Rear Tire Size 16 8 7 Tire pressure 7 9psi 48 62kpa Dimensions and Weights Length 67 3in 1710mm Height 47 24 in 1200mm Width 44 1 in 1120mm Wheelbase 49 61in 1260mm Gd Clearance 3 14in 80mm Vehicle Wt 290 lbs 132kg Weight Cap 275lbs 125kg Rack Cap 11lbs 5kg Transmission Type Automatic CVT Torque Converter Drive System TypeChain Drive Dual...

Page 41: ...ded when calling for parts service center help or when registeringyour Go Kart Locate the number and list the number below for yourreference The 17 digit Vehicle Identification Number VIN is stamped on the right side of the go kart on the metal frame Vehicle Identification Number VIN ...

Page 42: ...eet the U S EPA and Environment Canada emission standards for spark ignited engines at or below 19kilowatts All of the United States and Canada Coleman Powersports must warrant the emission control system on your power equipment engine for the period of time listed below provided there has been no abuse neglect or improper maintenance of your power equipment engine Where a warrant able condition e...

Page 43: ...he warranty period If any emission related part on your engine is defective the part will be repaired or replaced by Coleman Powersports withoutcharge for diagnosis parts or labor All defective parts replaced under this warranty become the property of Coleman Powersports A list of warranted parts is on this warranty statement Normal maintenance items such as spark plugs and filters that are on the...

Page 44: ...oleman Powersports ColemanPowersports 1775 E University Dr Tempe AZ 85281 Phone 888 405 8725 Fax 800 379 0385 Email support colepow com EXCLUSIONS Failures other than those resulting from defects in material or workmanshipare not covered by this warranty This warranty does not extend to emission control systems or parts that are affected or damaged by owner abuse neglect improper maintenance misus...

Page 45: ... sensor Engine control module Fuel regulator Intake manifold Evaporative Fuel tank Fuel hoses Vapor hoses Carbon canister Canister mounting brackets Fuel strainer Fuel cock Fuel pump Fuel hose joint Canister purge hose joint Exhaust Catalyst Exhaust manifold Air Induction Air filter housing Air filter element Ignition Flywheel magneto Ignition pulse generator Crankshaft position sensor Power coil ...

Page 46: ...Powersports 1775 E University Dr Tempe AZ 85281 PHONE Toll Free 888 405 8725 www colemanpowersportsusa com www facebook com colemanpowersportusa www instagram com colemanpowersports_usa ...

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