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Coleman Powersports CC100X, Owner'S Manual, Page: 5 / 40

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Coleman Powersports CC100X Owner'S Manual Download Page 5

TABLE OF CONTENTS

CHAIN AND SPROCKET..............................  23

INSPECTION.................................... 23

TENSION AND ADJUSTMENT........  23

CLEANING AND LUBRICATION..   23

CLEANING AND INSPECTING 

CENTRIFUGAL CLUTCH...............................   24

TIRES............................................................... 25

REPLACING.................................. 25

STORAGE......................................................... 26

RETURNING TO SERVICE............................  26

WASHING THE MINI BIKE...........................  27

TRANSPORTING............................................  27

TROUBLE SHOOTING..................................  28

SPECIFICATIONS............................................ 29

FRAME AND ENGINE NUMBER

LOCATION......................................................  30

EMISSION CONTROL SYSTEM
WARRANTY..................................................... 31

COLEMAN POWERSPORTS WARRANTY.  2

IMPORTANT SAFETY LABELS...................  4

     LOCATION.................................................  4

     LABELS.................................. .................... 5

SAFETY ........................................................... 6

DESCRIPTION AND PART LOCATIONS... 

7

DESCRIPTION AND PART  FUNCTIONS..  8

     RIGHT HAND THROTTLE GRIP.............  8

     ENGINE STOP SWITCH...........................  8

     LEFT HAND BRAKE LEVER....................  8

     CHOKE OPERATION................................  9

    FUEL VALVE OPERATION........................  9

    FUEL CAP..................................................... 9

    STARTER RECOIL CORD..........................  9

    OIL FILL PLUG............................................  9

FUEL AND OIL................................................  10

     FUEL............................................................ 10

     ENGINE OIL................................................ 10

PRE RIDE INSPECTION.................................  11

RIDING MINI BIKE.........................................  12

     HELMET, EYE PROTECTION AND 

     PROTECTIVE CLOTHING.........................  12

     STARTING THE ENGINE...........................  13

     STARTING OFF........................................... 14

     LOAD GUIDELINES...................................  15

MAINTENANCE..............................................  16

     MAINTENANCE CHART..........................  17 

     AIR FILTER................................................. 18

     SPARK PLUG.............................................. 19

     ENGINE OIL ..............................................  20    

CHECKING...................................  20

CHANGING...................................  20

     THROTTLE  CABLE ADJUSTMENT.......  21

     FUEL HOSE INSPECTION.......................  21

     BRAKES...................................................... 22

BRAKE LEVER ADJUSTMENT....  22

BRAKE ADJUSTMENT.................  22

VALVE CLEARANCE......................................  22  

Summary of Contents for CC100X

Page 1: ...Municipal governments have different regulations pretaining to owning and operating an off road vehicle learn the regulations in your area 888 405 8725 1775 E University Dr Tempe AZ 85281 www colemanp...

Page 2: ...owing all of the instructions herein will provide the knowledge needed to have safe and enjoyable operation For questions regarding operation and maintenance of this Off Road mini bike please call Col...

Page 3: ...Indicates key information to make procedures easier or clearer to understand WARNING The second part will describe WHAT COULD HAPPEN if the warning or caution is ignored The third part will describe H...

Page 4: ...state of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well...

Page 5: ...DESCRIPTION AND PART LOCATIONS 7 DESCRIPTION AND PART FUNCTIONS 8 RIGHT HAND THROTTLE GRIP 8 ENGINE STOP SWITCH 8 LEFT HAND BRAKE LEVER 8 CHOKE OPERATION 9 FUEL VALVE OPERATION 9 FUEL CAP 9 STARTER R...

Page 6: ...defective in workmanship or material To qualify for this warranty the part 1 Must have been purchase from Coleman Powersports or from an authorized Coleman Powersports Retailer 2 Must have been used...

Page 7: ...oduct or in a manner not approved by Coleman Powersports 6 Tires 7 Damage or failures due to abuse neglect or misuse of the product Limitations of this Warranty This warranty does not cover and Colema...

Page 8: ...IMPORTANT LABELS LOCATION 1 2 3 4 7 6 5 4...

Page 9: ...of control which could result in injury or death Keep hands and fingers away from chains and sprockets Make sure guards are securely in place before operation WARNING HOT SURFACES Allow to cool befor...

Page 10: ...ds Always Check the throttle to ensure it works properly and snaps back to idle prior to starting the mini bike This Mini Bike is recommend ed for riders 13 and older motorcycle type helmet that boots...

Page 11: ...Foot Pegs 6 Kick Stand 7 Starter Recoil 8 Fuel Valve 9 Choke Lever 10 Carburetor 12 Rear Wheel 13 Fuel Tank and Cap 14 Chain Guard 15 Chain 16 Chain adjustment 18 Clutch Cover 19 Front Fork assembly...

Page 12: ...rning the throttle grip away from the operator Engine Stop Switch 2 Mini Bike engine can start when the Engine stop switch is placed in the on position Engine will shut off and the engine will not sta...

Page 13: ...nsporting place fuel valve in the OFF horizontal position Choke Lever 1 If the engine is cold the choke can help start the engine by placing the choke lever to the ON right position Once engine has wa...

Page 14: ...ing more than 5 Methanol doing so will damage your engine and will void the warranty ENGINE OIL The recommended oil for this Mini Bike is SAE10W 30 motor oil if this oil is not available any of the o...

Page 15: ...each ride is important Following the pre ride check list will help insure the you do not have mechanical problems which could result in injury or becoming stranded Make sure the Mini Bike is in good o...

Page 16: ...tion and protective clothing can be hazardous Riding a Mini Bike without a helmet increases the chance of severe head injury or death in the event of an accident Riding a Mini Bike without eye protect...

Page 17: ...tart the engine 5 Once engine has warmed up for a few minutes place the choke lever back to the left position 1 2 Starting or running the Mini Bike in an enclosed area such as a garage or shed where t...

Page 18: ...ING OFF 1 Start and warm up the engine according to the instructions in this manual 2 Place the side kick stand in the up position 3 Apply the throttle gradually to start riding Practice riding Mini p...

Page 19: ...t which could result in severe injury of death Never Modify this Mini Bike in any way including adding accessories approved by the manufacture Never modify the Mini Bike with improper installation Mak...

Page 20: ...ntenance and inspection checks with the exception of checking the engine stop switch and throttle WARNING Failing to perform the recommend ed maintenance on this Mini Bike could be hazardous Failing t...

Page 21: ...17...

Page 22: ...om the damaging effects of dirt entering the engine Mini Bike is driven in wet muddy or dusty conditions Driving in the above condi tions without cleaning fre quently can plug up the air gas mileage l...

Page 23: ...pproximately 1 8 turn more with a wrench 2 Dirt can damage the engine if it enters the spark plug hole Make sure the spark plug hole is covered after remov ing plug CAUTION 1 MAINTENANCE Spark Plug Th...

Page 24: ...1 Make sure the Mini Bike is on level ground 2 Check engine oil level by remov located on bottom front left front side of the engine 3 If engine oil is low add oil until correct grade of oil as listed...

Page 25: ...control Always check throttle play before each ride Turn handlebars from side to side making sure throttle does not increase when doing so WARNING MAINTENANCE Fuel Hose Inspection Inspect the fuel hos...

Page 26: ...justing the valves should be done by an authorized service center Proper valve gap will help Mini Bike run at peak performance Follow the valve gap adjustment intervals listed in the maintenance chart...

Page 27: ...ack adjustment 1 Loosen bolt on chain tensioner 2 3 If chain needs more tightening after adjustment loosen the 4 bolts on the bottom of the engine plate and move engine forward Note Make sure chain is...

Page 28: ...parts or cloth ing caught in moving parts or could result in touching hot items which could result in severe injury WARNING 1 2 3 Operating the mini bike without the clutch cover in place could be Ha...

Page 29: ...us Operating this Mini Bike with worn tires will reduce traction which could result in an accident Never operate this Mini Bike with tires that have a tread depth of less than 4mm 0 16 in WARNING Mini...

Page 30: ...te Fuel stabilizer can be purchased at most motorcycle shops and auto parts stores 4 Remove spark plug and poor 1 tablespoon of motor oil in the spark plug hole Re install spark plug 5 Place the start...

Page 31: ...cratch the surfaces Note Be careful not to allow water intake brake cable throttle cable or switches Transporting 1 Make sure fuel valve 1 is turned to the OFF Horizontal position 2 Drain carburetor b...

Page 32: ...ive attached left position for starting a cold engine system fuel ON position ON left position center for repair center for repair Engine stalls or runs erratically left position defective water in it...

Page 33: ...r Tire Size AT145 70 6 Displacement Starting 9 c Hand Recoil Cord Spark Plug Typ E TC Cooling Air cooled Ignition Type T C I Number of Cylinder Single Combustion Cycle 4 stroke Bore and Strok 56x40mm...

Page 34: ...tering your Mini Bike Locate the numbers and list the numbers below for reference Number VIN is located on the vertical tube on the neck of the mini bike The engine number is located on the bottom fro...

Page 35: ...racted service shop is reasonably available repairs may be performed at any available service establishment or by any individual using any replacement part The lack of availability of parts or the inc...

Page 36: ...a part has failed due to abuse neglect improper maintenance or unapproved modi ca ons If you use your vehicle in any type of compe ve event this warranty is immediately and completely void If you have...

Page 37: ...Environmental Protec on Agency Any part or parts replaced under this warranty shall become the property of Coleman Powersports II Limita ons This Emission Control System Warranty shall not cover any...

Page 38: ...ty implied by law including any warranty of merchantability or tness for a par cular purpose is limited to the express emission control system warranty terms stated in this warranty The foregoing stat...

Page 39: ...rights and responsibili es you should contact Coleman Powersports or the U S Environmental Protec on Agency at 2000 Traverwood Drive Ann Arbor MI 48105 Coleman Powersports 1775 E University Dr Tempe...

Page 40: ...POWERSPORTS 888 405 8725 1775 E University Dr Tempe AZ 85281 www colemanpowersportsusa com www facebook com colemanpowersportusa com www instagram com colemanpowersports_usa...

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