manualshive.com logo in svg

Coleman Powersports BT200X, Owner'S Manual, Page: 26 / 39

Share
Download
Coleman Powersports BT200X Owner'S Manual Download Page 26

Brake Lever Adjustment

The front left brake lever (1) should 

have 2.0 - 4.0mm (0.08 - 0.16) of free 

play.
To adjust brake lever free play:
1.  Loosen the Jam nut (2) on the brake 

cable.
2.  Turn the adjuster nut (3) until the 

correct  amount of free-play is 

achieved. 

1

3

2

2.0 - 4.0mm

(0.08 - 0.16 in)

Valve Clearance:

Adjusting  the valves should be done 

by an authorized service center.   

Proper valve gap will help Mini Bike 

run at peak performance.     Follow 

the  valve gap adjustment intervals 

listed in  the maintenance chart.  

Proper Valve Clearance

Intake:   0.1 - 0.15 mm

Exhaust:  0.15 - 0.2 mm

MAINTENANCE

Brakes

Brake Adjustment

22

 

4

The  brake adjustment nut (4) 

is

located on the rear

 brake 

drum

assembly

.

To adjust brakes  

turn nut  (4).  

Turning nut 

clockwise 

will 

 

increase braking, 

turning nut 

counter clockwise will reduce

braking.

 

Summary of Contents for BT200X

Page 1: ...rovicial Municipal governments have different regulations pretaining to owning and operating an off road vehicle learn the regulations in your area Coleman Powersports 888 405 8725 1775 E University D...

Page 2: ...skills physical abilities and judgement Some children may not be able to operate a Mini Bike safely Parents should supervise their child s use of the Mini Bike at all times Parents should permit conti...

Page 3: ...earer to understand This manual is based on the latest product information available at the time of publication Coleman Powersports has a policy of continually improving its products Due to improvemen...

Page 4: ...The engine exhaust from this mini bike contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm WARNING...

Page 5: ...FETY 6 DESCRIPTION AND PART LOCATIONS 7 DESCRIPTION AND PART FUNCTIONS 8 RIGHT HAND THROTTLE GRIP 8 ENGINE STOP SWITCH 8 LEFT HAND BRAKE LEVER 8 HEADLIGHT 8 CHOKE OPERATION 9 FUEL VALVE OPERATION 9 FU...

Page 6: ...rsports unit part which is covered by this warranty and is proven to be defective in workmanship or material To qualify for this warranty the part 1 Must have been purchase from Coleman Powersports or...

Page 7: ...ct or in a manner not approved by Coleman Powersports 6 Tires 7 Damage or failures due to abuse neglect or misuse of the product Limitations of this Warranty This warranty does not cover and Coleman P...

Page 8: ...IMPORTANT LABELS LOCATION 5 6 7 4 4 3 2 1...

Page 9: ...serious injury or death if the warnings and instructions in the owner s manual and on warning labels are not followed Never Operate this Mini Bike DW VSHHGV WRR IDVW IRU RXU VNLOOV RU WKH FRQGLWLRQV R...

Page 10: ...he throttle to ensure it works properly and snaps back to idle prior to starting the mini bike This Mini Bike is recommended for riders 13 and older Always wear a certified DOT or motorcycle type helm...

Page 11: ...8 Starter Recoil 9 Fuel Valve 10 Choke Lever 12 Carburetor 13 Air filter assembly 14 Rear Wheel 15 Fuel Tank and Cap 16 Chain Guard 17 Chain 18 Chain adjustment 8 6 13 12 7 9 17 18 23 27 bolts 19 Muf...

Page 12: ...rator Engine Stop Switch 2 Mini Bike engine can start when the Engine stop switch is placed in the on position Engine will shut off and the engine will not start when the switch is placed in the off p...

Page 13: ...and while transporting place fuel valve in the OFF left position Choke Lever 1 If the engine is cold the choke can help start the engine by placing the choke lever to the ON left position Once engine...

Page 14: ...ture requirements for each of the oils Quantity of oil 63qt 6L Over filling the fuel tank can cause the fuel to expand which can cause overflow due to the heat from the engine or sun Spilled fuel can...

Page 15: ...t Following the pre ride check list will help insure the you do not have mechanical problems which could result in injury or becoming stranded Make sure the Mini Bike is in good operating condition be...

Page 16: ...ory when riding a Mini Bike Wear protective clothing Long sleeve shirt 3 Gloves 4 Long pants 5 over the ankle boots 6 Riding a Mini Bike exposes the rider to many hazards wearing protective clothing c...

Page 17: ...e engine 5 Once engine has warmed up for a few minutes place the choke lever 2 back to the OFF right position 1 2 Starting or running the Mini Bike in an enclosed area such as a garage or shed where t...

Page 18: ...nds on the handle bars and both feet on the footrests while operating the Mini Bike WARNING STARTING OFF 1 Start and warm up the engine according to the instructions in this manual 2 Place the side ki...

Page 19: ...anufacture Never modify the Mini Bike with improper installation Make sure to follow all instructions recommended in the certified modification Use only genuine parts For questions contact your dealer...

Page 20: ...nance and inspection checks with the exception of checking the engine stop switch and throttle WARNING Failing to perform the recommended maintenance on this Mini Bike could be hazardous Failing to pe...

Page 21: ...rs 10 30 60 90 120 150 180 210 240 270 300 330 360 Before each ride Lubricating oil R R R R R I Air filter Begin from 100hrs clean every 100hrs replace if necessary Spark plug Begin from 100hrs clean...

Page 22: ...gas mileage low powerandcausedamagetothe engine CAUTION Air Filter MAINTENANCE Air filter removal inspection and cleaning instructions 1 Locate the air filter assembly 1 2 Remove the Air filter assemb...

Page 23: ...ug gap 2 The spark plug gap should be 0 6 0 8mm 0 024 0 032 in 0 6 0 8 mm 0 024 0 032in Re install the inspected plug or new plug until finger tight Finish tightening plug with a wrench If the plug is...

Page 24: ...ated on bottom front left front side of the engine 3 If engine oil is low add oil until oil is at edge of fill hole 2 Use the correct grade of oil as listed in this manual Do not over or under fill en...

Page 25: ...uld result in loss of control Always check throttle play before each ride Turn handle bars from side to side making sure throttle does not increase when doing so WARNING MAINTENANCE Fuel Hose Inspecti...

Page 26: ...usting the valves should be done by an authorized service center Proper valve gap will help Mini Bike run at peak performance Follow the valve gap adjustment intervals listed in the maintenance chart...

Page 27: ...sionof thechain Chain tension slack adjustment 1 2 Adjust chain tension by turning the tension nuts 3 Note tension nuts are located on both sides of the mini bike Clockwise will tighten the chain Coun...

Page 28: ...s on the centrifugal clutch while the engine is running could result in getting body parts or cloth ing caught in moving parts or could result in touching hot items which could result in severe injury...

Page 29: ...Bike with worn tires will reduce traction which could result in an accident Never operate this Mini Bike with tires that have a tread depth of less than 4mm 0 16 in WARNING Minimum tread 4mm 16 in Tir...

Page 30: ...d poor 1 tablespoon of motor oil in the spark plug hole Re install spark plug 5 Place the starter button to the off position and pull the start recoil cord a few times This is to coat the inside cylin...

Page 31: ...urfaces Note Be careful not to allow water to enterthemuffleroutlet airfilterintake brake cable throttle cable or switches Transporting 1 Make sure fuel valve 1 is turned to the OFF left position 2 Dr...

Page 32: ...left position t 5BLF UP B TFSWJDF DFOUFS for repair t MFBO PS SFQMBDF BJS filter Engine stalls or runs erratically t PX GVFM t 4UBMF PS DPOUBNJOBUFE GVFM t IPLF JT MFGU JO UIF i0 w MFGU position t 4Q...

Page 33: ...ded Gasoline Front Type Shock absorbers Low pressure tires Rear Type Low pressure tires 11Nm Displacement 196cc Starting Recoil Cord Spark Plug Typ CHDY F7TC Cooling Air cooled Ignition Type T C I Cyl...

Page 34: ...Locate the numbers and list the numbers below for reference The 17 digit Vehicle Identification Number VIN is located on the vertical tube on the neck of the mini bike Vehicle Identification Number T...

Page 35: ...red or replaced by HISUN This is your EMISSION CONTROL SYSTEM WARRANTY NOTICE Use of this vehicle in any type of competitive event completely and absolutely voids this and all other warranties offered...

Page 36: ...America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency Any part or parts replaced under this warranty shall become the property of...

Page 37: ...or fitness for a particular purpose is limited to the express emission control system warranty terms stated in this warranty The foregoing statements of warranty are exclusive and in lieu of all other...

Page 38: ...tors Corp U S A or the U S Environmental Protection Agency at 2000 Traverwood Drive Ann Arbor MI 48105 Hisun Motors Corp U S A 310 E University Drive McKinney TX 75069 Phone 972 446 0760 Fax 972 446 0...

Page 39: ...POWERSPORTS 888 405 8725 1775 E University Dr Tempe AZ 85281 www colemanpowersportsusa com www facebook com colemanpowersportusa com www instagram com colemanpowersports_usa...

Reviews:

No comments