Colasit CCV 75 Operating Manual Download Page 1

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COLASIT AG

Plastics sconstruction

CH-3700 Spiez

Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61

Page 1

TD-000 713-E
Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez

OPERATING MANUAL

CCV 75

Medium pressure

–

Plastic industrial fan

Agent :

For use in Ex zones

Not for use in Ex zones

COLASIT Deutschland GmbH

Oelgartenstraße 18

D-53757 Sankt Augustin

Tel.: +49 (0)2241 9452240

Fax: +49 (0)2241 9452243

[email protected]

www.colasit.de

Summary of Contents for CCV 75

Page 1: ...tion 10 2019 Subject of alteration Copyright by COLASIT AG Spiez OPERATING MANUAL CCV 75 Medium pressure Plastic industrial fan Agent For use in Ex zones Not for use in Ex zones COLASIT Deutschland GmbH Oelgartenstraße 18 D 53757 Sankt Augustin Tel 49 0 2241 9452240 Fax 49 0 2241 9452243 info colasit de www colasit de ...

Page 2: ...ange without notice in order to take technical progress into account In order to match this operating manual to your COLASIT fan please register the following particulars of the fan below whereby reference should be made to the manufacturer s nameplate Whilst reading this manual you will be guided by symbols which indicate dangers and especially important references Very important reference Genera...

Page 3: ...nspection 9 4 Installation configuration 10 5 Commissioning initial start up test run 10 5 1 Inspection of the installation and settings 10 5 2 Drive 11 5 3 Electrical installations EMERGENCY STOP 11 6 Operation 11 6 1 Safety regulations 11 6 2 Decommissioning 11 7 Maintenance repair cleaning 12 7 1 Preparation 12 7 2 Performance 12 8 Spare parts 13 9 Operating instructions 13 10 Log book 14 11 Di...

Page 4: ...s notified us of the gas mix and the maximum operating temperature the suitability and any applicable restrictions will be confirmed in the data sheet of COLASIT AG In the absence of a written notification with regard to the extracted medium by the principal the operator is responsible without limitation for assessing the suitability for the operation of the ventilator 1 1 Definition The term COLA...

Page 5: ...mage nor that the fan causes any damage Please make a record of this review in a report 1 5 Qualification of personnel The fan must only be put into operation handled operated maintained and cleaned by trained personnel who are authorised and competent to carry out such work The personnel must possess the appropriate skills needed to operate the fan and be familiar with the effects of the reaction...

Page 6: ...erials and products can be excluded Decommissioning In the case of damage or malfunction of protective equipment the fan is not to be used any more It may only be put into operation again when the protective equipment is full functional again Electric power When any work is done on the fan the electric drive is to be isolated from the electrical supply and it is to be made sure that it cannot be r...

Page 7: ...putting into operation is prohibited as long as the fan including all parts belonging to it or equipment connected to it has not been installed and checked out and until the operating manual has been read completely before commissioning We stipulate that the fan may only be put into operation when the safety inspector has given his approval He is obliged to record this approval in a protocol The d...

Page 8: ...unding terminal of the motor and fan must be connected to a potential equalization system Motors with protection type e are standard for using in the explosion proof design of our fans The standard version of the motors used complies with temperature class T3 maximum surface temperature 200ºC As special purpose design motors with protection type d or motors with temperature class T4 maximum surfac...

Page 9: ...t confirm the proper installation item for item on this form The signed form must be kept by the safety officer or operating company COLASIT also offers a comprehensive installation service for fans 3 Shipping unpacking inspection The fan is completely assembled and can be delivered in a closed foil wrapping Please make sure the delivery corresponds to the shipping documents Please examine the pac...

Page 10: ...ensate can run back into the fan To ensure this please use the COLASIT condensate drain unit Because of the possibility of noise exposure we recommend that the fan should not be installed in the immediate vicinity of workplaces 5 Commissioning initial start up test run The fan should only be put into operation after inspection and approval by the safety inspector has taken place 5 1 Inspection of ...

Page 11: ...ly an EMERGENCY STOP switch is to be provided It is advisable that this switch be mounted in the vicinity of the emergency exit Please request confirmation from the in house electrician that the electrical installations were carried out and tested in accordance with regulations that all functions have been tested or simulated and that the rotational direction is correct Caution Do not turn power o...

Page 12: ...e to be observed The safety inspector is informed about the nature and the course of the works If the intake and delivery ducts of the fan are dismounted for a longer period of time the openings are to be closed off 7 2 Performance The fan must be maintained in accordance with the Maintenance Plan below The maintenance work carried out must be noted down in the logbook see the section on Logbook e...

Page 13: ...removed with a soft tool without damaging the surface e g with a wooden spatula or scraper If possible use water and a household cleaning agent Solvents can corrode the material These may only be used with the written consent of COLASIT To carry out cleaning work we recommend the production of a process instruction 8 Spare parts Please identify components by means of the position and drawing numbe...

Page 14: ...sposal 12 Faults and fault clearance If faults occur we recommend that you identify and clear them using the following table If the fault cannot be cleared please contact our customer service Operational fault Possible causes Remedy Fan runs irregularly Impeller is unbalanced Re balancing by a specialised company Impeller caked up Clean carefully re blance if necessary Material corrosion on impell...

Page 15: ...tion The following rating plate is affixed to each COLASIT fan 1 Manufacturer 2 Field for CE marking and applicable standards 3 ATEX identification for details see the section on Explosion Protection 4 Fan specifications fan type casing design material of casing and impeller order number and date of manufacture 5 Technical specifications Part 2 Units 15 Design and function CCV 75 All impellers of ...

Page 16: ...lastics sconstruction CH 3700 Spiez Phone 41 0 33 655 61 61 Fax 41 0 33 654 81 61 Page 16 TD 000 713 E Edition 10 2019 Subject of alteration Copyright by COLASIT AG Spiez 16 Dimensions 16 1 Dimensions of the CCV 75 ...

Page 17: ...sconstruction CH 3700 Spiez Phone 41 0 33 655 61 61 Fax 41 0 33 654 81 61 Page 17 TD 000 713 E Edition 10 2019 Subject of alteration Copyright by COLASIT AG Spiez 17 Spare parts 17 1 Spare parts lists CCV 75 1 Motor 2 Fan ...

Page 18: ... or number and date of issue of the standard s 2006 42 EG Maschinensicherheit 2006 42 CE Sûreté des machines 2006 42 EC Machinery safety EN ISO 12100 2011 EN ISO 13857 2008 EN 60204 1 2019 2014 30 EU Elektromagnetische Verträglichkeit 2014 30 UE Compatibilité électromagnétique 2014 30 EU Electromagnetic compatibility EN 61000 6 2 2005 Name und Adresse des Dokumentationsverantwortlichen Nom et addr...

Page 19: ...nex II of the Directive The following harmonised standards were applied EN 1127 1 Explosive atmospheres Explosion protection Part 1 2011 EN ISO 80079 36 Non electrical equipment for potentially explosive atmospheres Part 36 2016 EN ISO 80079 37 Non electrical equipment for potentially explosive atmospheres Part 37 2016 EN 14986 Design of fans working in potentially explosive atmospheres 2007 The m...

Page 20: ... been issued Temperature Class T4 If the site of installation is Zone 1 2 an explosion proof motor with temperature class T4 must be fitted If an explosion proof motor with temperature class T3 is used temperature class 3 shall apply to the entire fan Ambient temperature T 20 40 C Maximum temperature of intake medium 60 C The minimum flow velocity through the fan must be minimum 3m s All service a...

Page 21: ... Subject of alteration Copyright by COLASIT AG Spiez 18 3 Further certificates This operating manual has the following certificates enclosed Datasheet of the fan If ATEX version additionally ATEX Certification Inspection report for fan see 18 2 ATEX Certification Inspection report for electric motor if this was supplied by COLASIT ...

Page 22: ...otective grating with a mesh width of 10mm is fitted The clearance between the impeller and the casing is min 5mm and max 20mm All rotating parts are protected against unintentional contact The fan is installed so that the motor is supplied with sufficient cooling air distance to walls etc The motor is properly connected in accordance with the manufacturer s instructions operating manual The same ...

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