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In-Sight

8000 Series

Vision System

Reference Guide

10/04/2017
Version: 5.5.0.40

Summary of Contents for In-Sight 8200

Page 1: ...In Sight 8000 Series Vision System Reference Guide 10 04 2017 Version 5 5 0 40 ...

Page 2: ... may be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose nor transferred to any other media or language without the written permission of Cognex Corporation Copyright 2015 2017 Cognex Corporation All Rights Reserved Portions of the hardware and software provided by Cognex may be covered by one or more U S and foreign patents as well as pending U S and ...

Page 3: ...ng interference that may cause undesired operation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interfer...

Page 4: ...F THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment WEEE This product has required the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment if not properly disposed In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resourc...

Page 5: ... of laser light that may strike the image sensor a lens filter at the corresponding laser s wavelength is recommended Contact your local integrator or application engineer for suggestions l The In Sight vision system does not contain user serviceable parts Do not make electrical or mechanical modifications to In Sight vision system components Unauthorized modifications may void your warranty l Cha...

Page 6: ...e 19 Connect an RJ 45 LAN Cable 20 Connect the Ethernet Cable 20 Specifications 22 In Sight 8200 and 8400 Series Vision System Specifications 22 In Sight 8405 Vision System Specifications 24 Acquisition Trigger Input 26 High Speed Outputs 27 High Speed Output NPN Configuration 28 High Speed Output PNP Configuration 28 High Speed Output Relay LED Configuration 29 Breakout Cable Specifications 30 I ...

Page 7: ...Clean the Vision System Housing 38 Clean the Vision System Image Sensor Window 38 7 Table of Contents ...

Page 8: ... of a hazard that could result in death serious personal injury or electrical shock CAUTION This symbol indicates the presence of a hazard that could result in property damage Note Notes provide supplemental information about a subject Tip Tips provide helpful suggestions and shortcuts that may not otherwise be apparent 8 Symbols ...

Page 9: ...xplorer software l On demand training http www cognex com on demand training aspx l The In Sight online support site http www cognex com Support InSight Standard Components Note l Cables are sold separately l If any of the standard components appear to be missing or damaged immediately contact your Cognex Authorized Service Provider ASP or Cognex Technical Support Component Description Vision Syst...

Page 10: ... cable is not terminated The pin outs for the cable are listed in the Breakout Cable Specifications on page 30 Length Part Number 0 6m CCB M8IO 00 2m CCB M8IO 02 5m CCB M8IO 05 10m CCB M8IO 10 15m CCB M8IO 15 I O Module Cable The I O Module cable is used with the CIO MICRO The I O Module cable connects the vision system directly to the I O module via the DB15 connector When connected the I O Modul...

Page 11: ...84901 2001 02 5m CCB 84901 2001 05 10m CCB 84901 2001 10 15m CCB 84901 2001 15 Ethernet Cable In Sight 8405 The Ethernet cable provides Ethernet connectivity and supplies power to the vision system The pin outs for the cable are listed in the Ethernet Cable Specifications In Sight 8405 on page 33 Length Part Number 5m CGE CBL SHLD 5M 10m CGE CBL SHLD 10M 20m CGE CBL SHLD 20M Length Part Number 5m ...

Page 12: ...speed outputs and additional discrete inputs and discrete outputs Description Part Number CIO MICRO I O Module CIO MICRO 00 Note l The CIO MICRO I O module supports In Sight 8000 series vision systems with firmware version 5 3 0 and higher l The CIO MICRO I O module does not support 1000 BaseT pass through operation If 1000 BaseT operation is required you must connect an RJ 45 LAN cable from a Gig...

Page 13: ...high speed outputs via the Breakout cable or I O Module cable For more information refer to Breakout Cable Specifications on page 30 and I O Module Cable Specifications on page 31 ENET Port The ENET port is a 10 100 1000 port that provides Gigabit Ethernet connectivity and supplies Power over Ethernet PoE via the Ethernet cable For more information refer to Ethernet Cable Specifications In Sight 8...

Page 14: ...ensions on page 34 and In Sight 8405 Dimensions on page 36 l The accessory mounting kit includes a mounting block and M3 screws quantity 4 for mounting the vision system and securing it to a mounting surface The mounting block also provides 1 4 20 and M6 mounting holes for attaching the vision system to a mounting surface For more information refer to In Sight 8200 and 8400 Series Dimensions with ...

Page 15: ...ilm covering the threaded lens opening if present 2 Attach a C Mount lens to the vision system The exact lens focal length needed depends on the working distance and the field of view required for your machine vision application 15 Installation ...

Page 16: ...ments to I O devices should be performed when the vision system is not receiving power l The Ethernet cable should be unplugged or the PoE source powered down before making adjustments to the connections at the far end of the Breakout cable l Unused wires can be clipped short or tied back using a tie made of non conductive material 1 If installing the In Sight 8405 vision system attach the ferrite...

Page 17: ...d higher l I O wiring or adjustments to I O devices should be performed when the vision system is not receiving power 1 If installing the In Sight 8405 vision system attach the ferrite around the I O Module cable adjacent to the strain relief on the cable 2 Connect the I O Module cable s M8 connector to the vision system s I O connector 3 Connect the I O Module cable s DB15 connector to the I O mo...

Page 18: ...N port and connect the vision system s Ethernet cable to the Gigabit PoE switch Connect the Power Wires CAUTION Never connect the I O module to a power source other than 24VDC Any other voltage creates a risk of fire or shock and can damage the hardware Do not connect the 24VDC power source to any terminals other than the 24VDC and power terminals 1 Verify that the 24VDC power supply being used is...

Page 19: ...t LAN port PoE port I O port and Frame Ground terminal are internally connected The system grounding is designed to be at a zero ground potential this zero ground potential extends through the cable and to peripheral equipment e g a vision system PLC etc To ensure safe operating conditions it is strongly recommended that all ground connections are checked to ensure that a zero ground potential is ...

Page 20: ...shield must be grounded at the far end If using a PoE injector a ground wire should be connected from the Ethernet shield at the PoE injector to frame ground or Earth ground and a digital voltmeter used to validate the grounding If using a PoE switch it should have a metal case with the case grounded to frame ground or Earth ground l The I O module s PoE port provides power and Ethernet connectivi...

Page 21: ...rew driver to tighten the connector screws until snug to secure it to the vision system The screws must be tight to ensure a reliable connection 2 Connect the Ethernet cable s RJ 45 connector to the I O module s PoE port 3 Restore power to the I O module s 24VDC power supply and turn it on if necessary 21 Installation ...

Page 22: ...pto isolated acquisition trigger input Remote software commands via Ethernet RS 232C available when using the optional CIO MICRO I O module Discrete Inputs None Eight additional general purpose inputs available when using the optional CIO MICRO I O module Discrete Outputs 2 opto isolated NPN PNP high speed output lines Eight additional general purpose outputs available when using the optional CIO ...

Page 23: ...d Shock Shipping and Storage IEC 60068 2 27 18 shocks 3 shocks in each polarity in each X Y Z axis 80 Gs 800m s 2 at 11ms half sinusoidal Vibration Shipping and Storage IEC 60068 2 6 vibration test in each of the three main axis for 2 hours 10 Gs 10 to 500 Hz at 100m s 2 15mm Regulations Conformity CE FCC KCC TÜV SÜD NRTL RoHS 1 Case temperature can be verified using the EV GetSystemConfig Interna...

Page 24: ...02 3af TCP IP Protocol Supports DHCP static and link local IP address configuration Serial Communication None RS 232C 4800 to 115 200 baud rates when connected to the optional CIO MICRO I O module Power Class 2 Power over Ethernet PoE device Power Type PoE Type A and Type B Power Consumption 6 49 W maximum per Class 2 PoE Current Per Class 2 PoE requirements Voltage 48VDC nominal applied from a Cl...

Page 25: ...urs 10 Gs 10 to 500 Hz at 100m s 2 15mm Regulations Conformity CE FCC KCC TÜV SÜD NRTL RoHS 1 Case temperature can be verified using the EV GetSystemConfig Internal Temperature Extended Native Mode command When issued it returns the vision system s internal temperature in degrees Celsius which will be 5 degrees above the vision system case temperature Refer to the In Sight Explorer Help file for m...

Page 26: ...1 ms wide l The Breakout cable can be used to trigger from an NPN photoelectric sensor or PLC output Connect TRIGGER to 24VDC and connect TRIGGER to the output of the photoelectric sensor When the output turns ON it pulls TRIGGER down to 0VDC turning the opto coupler ON For more information refer to Breakout Cable Specifications on page 30 l The Breakout cable can also be used to trigger from a PN...

Page 27: ...For NPN lines the external load should be connected between the output and the positive supply voltage 24VDC nominal HS COMMON should be connected to the negative supply voltage 0VDC The outputs pull down to less than 3VDC when ON which causes current to flow through the load When the outputs are OFF no current flows through the load For PNP lines the external load should be connected between the ...

Page 28: ...wn to less than 3VDC For more information refer to Breakout Cable Specifications on page 30 High Speed Output PNP Configuration The Breakout cable can be used to connect to a PNP compatible PLC input Connect HS OUT 0 or HS OUT 1 directly to the PLC input When enabled the output pulls the PLC input up to greater than 21VDC For more information refer to Breakout Cable Specifications on page 30 28 Sp...

Page 29: ...tput and the positive side to 24VDC When the output switches on the negative side of the load is pulled down to less than 3VDC and greater than 21VDC appears across the load Use a protection diode for a large inductive load with the anode connected to the output and the cathode connected to 24VDC For more information refer to Breakout Cable Specifications on page 30 29 Specifications ...

Page 30: ...to devices such as a PLC trigger sensor or strobe light The Breakout cable is not terminated P1 Pin Number Signal Name Wire Color 1 HS OUT 0 Brown 2 HS OUT 1 White 3 TRIGGER Blue 4 TRIGGER Black 5 HS COMMON Gray Note l Cables are sold separately l Unused wires can be clipped short or tied back using a tie made of non conductive material 30 Specifications ...

Page 31: ...on system directly to the I O module via the DB15 connector When connected the I O Module cable provides access to the vision system s trigger and high speed outputs P1 Pin Number Signal Name P2 Pin Number 1 HS OUT 0 4 2 HS OUT 1 5 3 TRIGGER 2 4 TRIGGER 3 5 HS COMMON 15 Note Cables are sold separately 31 Specifications ...

Page 32: ...Brown TxRx D 6 Note l Cables are sold separately l The wiring for this cable follows standard industrial Ethernet M12 specifications This differs from the 568B standard CAUTION The Ethernet cable shield must be grounded at the far end If using a PoE injector a ground wire should be connected from the Ethernet shield at the PoE injector to frame ground or Earth ground and a digital voltmeter used t...

Page 33: ...es are sold separately CAUTION l The Ethernet cable must be shielded For the In Sight 8405 vision system Cognex strongly recommends Cat 6 or Cat 7 Ethernet cables with S STP shielding l The Ethernet cable shield must be grounded at the far end If using a PoE injector a ground wire should be connected from the Ethernet shield at the PoE injector to frame ground or Earth ground and a digital voltmet...

Page 34: ... and 8400 Series Dimensions Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purpose only and may be changed without notice 34 Specifications ...

Page 35: ...Series Dimensions with Mounting Block Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purpose only and may be changed without notice 35 Specifications ...

Page 36: ...ght 8405 Dimensions Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purpose only and may be changed without notice 36 Specifications ...

Page 37: ...imensions with Mounting Block Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purpose only and may be changed without notice 37 Specifications ...

Page 38: ...rrosive solvents including lye methyl ethyl ketone MEK or gasoline Clean the Vision System Image Sensor Window To remove dust from the outside of the image sensor window use a pressurized air duster The air must be free of oil moisture or other contaminants that could remain on the glass and possibly degrade the image Do not touch the glass window If oil smudges still remain clean the window with ...

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