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Precautions

To reduce the risk of injury or equipment damage, observe the following precautions when you install the Cognex

product:

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The In-Sight vision system is intended to be supplied by a UL or NRTL listed power supply with a 24VDC output

rated for at least 2A continuous and a maximum short circuit current rating of less than 8A and a maximum power

rating of less than 100VA and marked Class 2 or Limited Power Source (LPS). Any other voltage creates a risk of

fire or shock and can damage the components. Applicable national and local wiring standards and rules must be

followed.

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According to IEC 62471, the white ring light is in Risk Group 1; it is not recommended to stare directly into the

illumination LEDs when the vision system is receiving power. According to IEC 62471, the blue ring light is in

Risk Group 2; CAUTION – Possibly hazardous optical radiation emitted from this product. Do not stare at

operating light. May be harmful to the eyes. The green ring light, the red ring light and the Infrared (IR) ring light

are Exempt Group products, therefore no precautions are required.

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This product is intended for industrial use in automated manufacturing or similar applications.

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The safety of any system incorporating this product is the responsibility of the assembler of the system.

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Do not install Cognex products where they are exposed to environmental hazards such as excessive heat, dust,

moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static electricity.

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Route cables and wires away from high-current wiring or high-voltage power sources to reduce the risk of

damage or malfunction from the following causes: over-voltage, line noise, electrostatic discharge (ESD), power

surges, or other irregularities in the power supply.

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Do not expose the image sensor to laser light. Image sensors can be damaged by direct, or reflected, laser light.

If your application requires laser light that might strike the image sensor, use a lens filter at the corresponding

laser wavelength. For suggestions, contact your local integrator or application engineer.

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This product does not contain user-serviceable parts. Do not make electrical or mechanical modifications to

product components. Unauthorized modifications can void your warranty.

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Changes or modifications not expressly approved by the party responsible for regulatory compliance could void

the user’s authority to operate the equipment.

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Include service loops with cable connections.

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Ensure that the cable bend radius begins at least six inches from the connector. Cable shielding can be

degraded or cables can be damaged or wear out faster if a service loop or bend radius is tighter than 10X the

cable diameter.

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This device should be used in accordance with the instructions in this manual.

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Precautions

Summary of Contents for In-Sight 7010

Page 1: ...In Sight 7000 Series Vision System Installation Manual 2021March24 Revision 6 1 3 4...

Page 2: ...means electronic or mechanical for any purpose nor transferred to any other media or language without the written permission of Cognex Corporation Copyright 2011 2020 Cognex Corporation All Rights Res...

Page 3: ...able protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and us...

Page 4: ...cordance with the provisions of SJ T 11364 SJ T 11364 O Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB T26572...

Page 5: ...e on the natural resources we encourage you to use the appropriate take back systems for product disposal Those systems will reuse or recycle most of the materials of the product you are disposing in...

Page 6: ...o not install Cognex products where they are exposed to environmental hazards such as excessive heat dust moisture humidity impact vibration corrosive substances flammable substances or static electri...

Page 7: ...tion in 19 Connect the Light Cable Optional 20 Connect the Ethernet Cable 20 Connect the Breakout Cable 21 Specifications 22 Vision System Specifications 22 I O Specifications 24 Acquisition Trigger I...

Page 8: ...Clean the Vision System Image Sensor Window C Mount Lens Configuration 37 Clean the Vision System Lens Cover 37 8 Table of Contents...

Page 9: ...mentation visit support cognex com documentation in sight Standard Components The vision system is shipped with the components listed below Component M12 Lens Configuration C Mount Lens Configuration...

Page 10: ...vision system with the C Mount lens configuration the lens is not included in the box and must be purchased as an optional component l Optional components are available for purchase separately For a l...

Page 11: ...ther network devices The pin outs for the cable are listed in the Ethernet Cable Specifications on page 30 This cable is available in the lengths and styles listed below Length Standard Part 45 Degree...

Page 12: ...2LTF 01 2 m CCB M12LTF 02 5 m CCB M12LTF 05 Breakout Cable The Breakout cable provides connections to an external power supply the acquisition trigger input general purpose inputs high speed outputs a...

Page 13: ...r Connectors and Indicators Connector Function ENET Connector Connects the vision system to a network The ENET connector provides the Ethernet connection to external network devices For more informati...

Page 14: ...updates The USR1 LED is used as the POWERLINK error LED and the USR2 LED is used as POWERLINK status LED Indicator LED Behavior Function USR1 LED Solid red POWERLINK is in an error state USR2 LED Off...

Page 15: ...vision system with the pre installed M12 lens the lens can be replaced with other M12 lenses The Cognex Lens Tool accessory LNS M12 TOOLKIT must be used to replace the M12 lens For installation instr...

Page 16: ...s cover with the notches on the vision system then push the lens cover down to the vision system until it stops moving CAUTION The lens cover is keyed to fit the vision system do not force the connect...

Page 17: ...n system with the mounting bracket use the M3 screws supplied with the mounting kit l If using the 1 4 20 or M6 screw holes on the mounting bracket to secure the vision system to a mounting surface th...

Page 18: ...at needs to be inspected is the working distance field of view is what the vision system can see at that distance As the working distance increases so does the size of the field of view Vision System...

Page 19: ...Vision System with 800 x 600 Resolution mm Vision System with 800 x 600 Resolution in 19 Installation...

Page 20: ...tor if present 2 Connect the Light cable s M12 connector to the vision system s LIGHT connector 3 Connect the other end of the Light cable to an external lighting device for example a strobe light For...

Page 21: ...a PLC or a serial device Refer to Breakout Cable Specifications on page 32 for wiring details 3 Attach the Breakout cable s 24VDC Red wire and GND Black wire to the corresponding terminals on the pow...

Page 22: ...per second 30 full frames per second Lens Type M12 or C Mount Trigger 1 opto isolated acquisition trigger input Remote software commands via Ethernet and RS 232C Discrete Inputs 3 general purpose inp...

Page 23: ...ailable on mounting bracket Lens Cover View Port Material Clear hard coated optical grade acrylic precision sheet with scratch resistance coating on both sides M12 Lens Configuration Dimensions 55mm 2...

Page 24: ...ading edge of trigger and start of acquisition Input pulse should be a minimum of 1ms wide The Breakout cable can be used to trigger from an NPN photoelectric sensor or PLC output Connect INPUT COMMON...

Page 25: ...e ON 24VDC 10 24VDC nominal OFF 0 to 3VDC 0VDC nominal Current ON 6 6mA to 9 8mA OFF 1mA Resistance 3 2 kOhms Delay1 90 s maximum latency between leading edge of trigger and start of acquisition Input...

Page 26: ...o the PLC output For more information refer to the Breakout Cable Specifications on page 32 General Purpose Input PNP Configuration The Breakout cable can be used to connect to a PNP compatible PLC ou...

Page 27: ...e Delay1 ON 750 s maximum latency OFF 200 s maximum latency For NPN lines the external load should be connected between the output and the positive supply voltage 24VDC nominal OUTPUT COMMON should be...

Page 28: ...to 1VDC or less For more information refer to the Breakout Cable Specifications on page 32 High Speed Output PNP Configuration The Breakout cable can be used to connect to a PNP compatible PLC input C...

Page 29: ...115200 Data Bits 7 8 Stop Bits 1 2 Parity None even and odd Handshaking Software Xon Xoff Hardware None 1 RS 232 Connector Configuration The Breakout cable can be used to connect to an RS 232 connecto...

Page 30: ...ltiple devices via a network switch or router P1 Pin Signal Name Wire Color P2 Pin 6 TPO White Orange 1 4 TPO Orange 2 5 TPI White Green 3 7 TRMA Blue 4 1 TRMB White Blue 5 8 TPI Green 6 2 TRMC White...

Page 31: ...ings for either a PNP or NPN configuration depending on the light vendor For more information refer to the Light Settings topic in the In Sight Explorer Help file Pin Signal Name Wire Color 1 LIGHT PO...

Page 32: ...White Brown 5 IN 1 RS 232 RECEIVE1 Violet 6 INPUT COMMON White Violet 7 24VDC Red 8 24V COMMON Black 9 OUTPUT COMMON Green 10 TRIGGER Orange 11 HSOUT 0 Blue 12 HSOUT 1 RS 232 TRANSMIT2 Grey Shell SHIE...

Page 33: ...n system and optional accessories Vision System Dimensions M12 Lens Configuration Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference...

Page 34: ...M12 Lens Configuration With Mounting Bracket Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without...

Page 35: ...C Mount Lens Configuration With Lens Cover Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without...

Page 36: ...Mount Lens Configuration Without Lens Cover Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without...

Page 37: ...ressurized air duster The air must be free of oil moisture or other contaminants that could remain on the glass and possibly degrade the image Do not touch the glass window If oil or smudges remain us...

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