Cognex DataMan 370 Series Reference Manual Download

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DataMan

370 Series

Reference Manual

2021 October 15
Revision: 6.2.5.18

Summary of Contents for DataMan 370 Series

Page 1: ...DataMan 370 Series Reference Manual 2021October15 Revision 6 2 5 18...

Page 2: ...y means electronic or mechanical for any purpose nor transferred to any other media or language without the written permission of Cognex Corporation Copyright 2021 Cognex Corporation All Rights Reserv...

Page 3: ...Man 370 Series Lens and Lights 21 Installing the Liquid Lens module with High Power Integrated Light HPIL 22 Installing a Lens with High Power Illumination Accessory HPIA 26 Installing High Power Inte...

Page 4: ...Connections Optics and Lighting 64 External Light Control CCB M12XFLY 05 64 5 m Breakout Cable CCBL 05 01 65 5m Breakout Cable CCB M12x12Fy xx 66 15m Breakout Cable CCB PWRIO XX 67 Acquisition Trigger...

Page 5: ...a hazard that could cause death serious personal injury or electrical shock CAUTION This symbol indicates a hazard that could result in property damage Note This symbol indicates additional informatio...

Page 6: ...IP67 rated housing and provide numerous ease of use features including one button to trigger and one to start tuning Supporting Documentation This document provides basic information about the DataMan...

Page 7: ...sts DataMan Control Commands with all relevant information You can view this help inside the Setup Tool or as a stand alone help file Cognex DataMan Software v x x x Documentation English DataMan Cont...

Page 8: ...lens use with HPIT DMLN C16F08 HSLL 24 mm F6 autofocus lens use with HPIT DMLN C24F06 HSLL 35 mm F8 autofocus lens use with HPIT DMLN C35F08 HSLL With built in IR blocking filter Without built in IR...

Page 9: ...mm liquid lens Risk Group White LED low risk acc IEC 62471 Risk Group Green LED Aimer Exempt acc IEC 62471 DMLT HPIL WHI Infrared LED HPIL ESD safe 10 3 24 mm liquid lens Risk Group IR LED Exempt acc...

Page 10: ...ED exempt risk acc IEC 62471 DMLT HPIT RE W HPIT Red standard 24 mm high speed liquid lens Risk Group Red LED exempt risk acc IEC 62471 DMLT HPIT RE S HPIT White wide 10 and 16 mm high speed liquid le...

Page 11: ...s of a Class 1 Laser device Wavelength 930 950 nm invisible laser radiation WARNING For HPIT equipped with a target aimer This device has been tested in accordance with IEC60825 1 3rd ed 2014 and has...

Page 12: ...e IVSL YLW2X WHI W Bar light wide white linear polarizer IVSL YLW2X WHIP W Bar light blue IVSL LX520 470 Bar light red IVSL LX520 625 LX280 series light blue IVSL LX280 470 LX280 series light red IVSL...

Page 13: ...ies length 2 m 5 m 15 m 30 m CCB 84901 2001 xx I O extension cable straight 5 m CKR 200 CBL EXT Connection module up to 4 cameras including network switch xx can be US EU UK or JP DMA CCM 4X xx Connec...

Page 14: ...nting Bracket DMBK 370 MNT Pivot Mounting Bracket for factory automation DM100 PIVOTM 01 Pivot Mounting Bracket for logistics DMBK DMPIVOT 00 External Heat Sink Note For use with Xpand and over 40 C e...

Page 15: ...DQuick High Speed 2DMax Reading 2DMax for hard to read DPM and damaged 2 D PowerGrid codes Multi Reader Sync Resolution DMR 374A 0000 M 2048x1536 DMR 374L 0000 DMR 374L 0000 M DMR 374QL 0000 DMR 374QL...

Page 16: ...h Speed 2DMax Reading 2DMax for hard to read DPM and damaged 2 D PowerGrid codes Multi Reader Sync Resolution DMR 375A 0000 M 2448x2048 DMR 375L 0000 DMR 375L 0000 M DMR 375QL 0000 DMR 375QL 0000 M DM...

Page 17: ...following image shows the built in lighting system of the DataMan 370 series reader the mounting holes underneath the plastic lighting cover and the laser safety notice on the bottom of the reader It...

Page 18: ...ring 9 Tuning button 10 Ethernet 11 SD card slot 12 External light control 13 Power I O and RS 232 The table explains the indicator light ring behavior Type Signal Color Meaning Status Power GREEN Po...

Page 19: ...ty Dimensions Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without notice Observe the following D...

Page 20: ...DataMan 370 with High Power Illumination Accessory HPIA DataMan 370 Series with High Power Integrated Torch HPIT 20 Setting Up Your DataMan 370 Reader...

Page 21: ...NING Disconnect the DataMan 370 reader from power before installing the lens and light Assembly Instructions DataMan 374 HPIL Installing the Liquid Lens module with High Power Integrated Light HPIL on...

Page 22: ...id lens module with built in IR blocking filter DMLN C24F10 LL DMLT HPIL RE DMLT HPIL RE P DMLT HPIL WHI Possible hardware configurations using a high speed liquid lens module with a DataMan 370reader...

Page 23: ...e adhesive protective film covering the threaded lens opening 2 Attach the 24 mm Lens to the device by using the screw thread on the metal ring Insert an S Mount adapter thread the 10 3 mm Lens into t...

Page 24: ...ARNING To avoid equipment damage the cables must be routed as shown in the figure 4 Attach the Liquid Lens to the front side of the 24 mm Lens In case of the 10 3 mm Lens attach the liquid lens module...

Page 25: ...PIL unit on the front of the device CUSTOMIZED CAPTIVE SCREW PHILLIPS PAN HEAD M3x28 mm 6 Screw in the four screws Note Use 0 2 Nm torque on the screws and tighten in sequence 25 Setting Up Your DataM...

Page 26: ...No DM30X HPIA3 625 W DM30X HPIA3 WHI W DM30X HPIA3 470 W DM30X HPIA3 IR 16 mm F8 LEC CFF16 F8 Yes DM30X HPIA3 625 W DM30X HPIA3 WHI W DM30X HPIA3 470 W DM30X HPIA3 IR 25 mm F8 LEC CFF25 F8 No DM30X H...

Page 27: ...IA3 470 35 mm F8 autofocus DMLN C35F08 HSLL No DM30X HPIA3 625 DM30X HPIA3 WHI DM30X HPIA3 470 Note High speed Liquid Lenses are not compatible with IR illumination Tools needed l Wrench for lens lock...

Page 28: ...the lens cover mounting plate into the HPIA and secure them to the reader using the four M3 screws M3 x 16 mm screws Note Use a Phillips screwdriver PH1 to torque the screws to 0 34 Nm 3 in lb Tighte...

Page 29: ...screws Note For lenses that do not fit under the DM500 CMTLC 000 lens cover using the DM500 LNSEXT 000 lens cover extension is required M2 x 5 mm screws Note Use a Phillips Screwdriver PH0 to torque...

Page 30: ...ONLY DMLA HPIT PLCOV F DMLA HPIT CLCOV DMLA HPIT DLCOV DMLA HPIT DFCOV 24 mm F6 HSLL DMLN C24F06 HSLL DMLT HPIT RE S DMLT HPIT WHI S DMLA HPIT PLCOV RED ONLY DMLA HPIT PLCOV F DMLA HPIT CLCOV DMLA HPI...

Page 31: ...lens module and fix the lens with the captive screws Note Use a Phillips screwdriver PH0 to torque the screws to 0 08 Nm 0 7 in lb Tighten in sequence l Do not push or pull the lens at its barrel push...

Page 32: ...in lb Tighten in sequence 6 Attach the front cover M3 x 12 mm captive screws Note Use a Phillips Screwdriver PH0 to torque the captive screws to 0 31 Nm 2 75 in lb Tighten in sequence Note Remove the...

Page 33: ...front cover DMLA HPIT DFCOV is attached to Torch light all light segments are turned ON by default and certain functions are unavailable l Laser aimer l Distance sensor l Indicator LEDs 33 Setting Up...

Page 34: ...m F5 6 LEC CFF08 F5 6 12 mm F8 LEC CFF12 F8 16 mm F8 LEC CFF16 F8 25 mm F8 LEC CFF25 F8 35 mm F8 LEC CFF35 F8 40 mm F8 LEC CFF40 F8 50 mm F8 LEC CFF50 F8 1 Remove the adhesive protective film 2 Thread...

Page 35: ...ng Focus on page 42 c Use the DataMan Focus Target template available through the Windows Start menu or the DataMan Setup Tool Help menu to align the edge of the reader body to the line marked with th...

Page 36: ...ce Torque limit 9 Ncm 0 8 in lbs 6 Attach the front cover Note Do not unscrew the front most part of the nose of the cover to avoid risking the glass lens falling out 7 Align the peg on the reader and...

Page 37: ...ht Note The images show a DM470 series reader connected to the external lights but you can connect external lights to a DM360 and DM370 series reader in the same way External light IVSL YLW2X xxx or I...

Page 38: ...nect the lights with cable IVSL 5PM12 Jxxx 2 Connect the light to the DM370 with cable CCB FOV25 MAL 012 3 Cut and isolate brown wire 24 VDC and blue wire GND from cable IVSL 5PM12 5 connected to the...

Page 39: ...Connect the DM370 with cable CCB M12XFLY 05 Inside the panel you need to 1 Cut and isolate brown 24V wire from CCB M12XFLY 05 2 Cut M12 connector from IVSL FSK J5000 3 Strip open end from IVSL FSK J50...

Page 40: ...ounting bracket and four M6 DIN 912 ISO 4762 screws for securing the bracket to a mounting surface CAUTION Make sure that the reader is grounded either by mounting the reader to a fixture that is elec...

Page 41: ...d screw in the mounting surface 4 Attach the mounting bracket to the mounting surface using M6 DIN 912 ISO 4762 socket head screws with M6 drop in nuts for OTS aluminum profiles Mounting the DataMan r...

Page 42: ...s a range of reading distances available for different code sizes and focus positions Having accurate focus settings is essential to maximize read rates To set the focus on your reader use the followi...

Page 43: ...to optimize the focus of the liquid lens You can find this button in the lower left section of the image panel or you can also optimize focus during tuning by checking the box in the tune dropdown 43...

Page 44: ...t side of the image panel Once focus feedback is enabled enter live mode and manually adjust the lens until the focus feedback bar is green Focus Feedback Focus is indicated by colors ranging from red...

Page 45: ...us target does not contain any high contrast features For example if you would ideally fill the entire field of view with a white card or sheet of paper no shadows position the focus target in the mid...

Page 46: ...range The grid with the FOV cone shows horizontal and vertical FOV values above the arrows Note Due to tolerances ranges can vary by 5 from unit to unit Reading Distance and Field of View DataMan 370...

Page 47: ...code 10 mm HSLL Distances in mm 2D min code 10 mm HSLL DM374 445 6 MIL 307 6 MIL 591 8 MIL 408 8 MIL 738 10 MIL 509 10 MIL 958 13 MIL 660 13 MIL 1104 15 MIL 761 15 MIL 1471 20 MIL 1013 20 MIL Reading...

Page 48: ...10 MIL 1462 13 MIL 1006 13 MIL 1687 15 MIL 1160 15 MIL 2249 20 MIL 1547 20 MIL Reading Distance and Field of View DataMan 370 Readers with a 24 mm High Speed Liquid Lens The following map shows the F...

Page 49: ...L 2223 13 MIL 1530 13 MIL 2564 15 MIL 1764 15 MIL 3417 20 MIL 2351 20 MIL Reading Distance and Field of View DataMan 370Readers with a 35 mm High Speed Liquid Lens The following map shows the FoV of t...

Page 50: ...In the unlikely event when a reader breaks down and needs to be replaced complete the following steps to clone the reader by replacing the SD card Note The reader supports SD cards with a maximum capa...

Page 51: ...m x 5 4 mm H x V 3 45 m square pixels 8 8 mm x 6 6 mm H x V 3 45 m square pixels Image Resolution pixels 2048 x 1536 2448 x 2048 Electronic Shutter Speed Minimum exposure 15 s Maximum exposure 25 ms w...

Page 52: ...table shows LED types and the related peak wavelengths LED nm WHITE 6500K Color Temperature BLUE 470 RED 617 HIGH POWER RED 617 IR 850 TORCHLIGHT WHITE 2500 5000K Color Temperature TORCHLIGHT RED 625...

Page 53: ...version of the DataMan Setup Tool from http www cognex com support dataman and follow the on screen steps 2 Check the DataMan Release Notes for a full list of system requirements found at C Program Fi...

Page 54: ...or Network devices or both If the reader does not appear in the list of devices you can use either the Add Device or Force Network Settings options in the DataMan Setup Tool under Repair Support For...

Page 55: ...ee the live display of the reader in the Image Panel Note If you are running the DM370 at line speed you may need to disconnect Setup Tool and obtain results through the device output interface 7 Clic...

Page 56: ...in its field of view If you set a higher re read delay than the trigger interval there is a code output only once until the code is out of the field of view for the duration of the re read delay l Si...

Page 57: ...aMan Setup Tool under Synchronized Readers IE1588 Set the Secondary Reader Only accordingly on each reader individually to define Multi Reader Sync reader relations The setting in 7 steps 1 Check the...

Page 58: ...in your reader place a code in front of the reader and do one of the following l Press and hold the trigger button for a minimum of 3 seconds l Click and hold the trigger button in the DataMan Setup T...

Page 59: ...scribed If you cannot present a single image showing all the necessary symbologies you can enable incremental training under Training on the Advanced tab of the Code Details pane With incremental trai...

Page 60: ...ble the protocols using the Industrial Protocols pane of the DataManSetup Tool under Communications l Scan the appropriate Reader Configuration codes see Reader Configuration Codes available through t...

Page 61: ...is an output image with slightly decreased overall brightness l Close This filter performs a dilation followed by an erosion to filter out dark features that are smaller than the size of the processi...

Page 62: ...o Read Images on the input you connected your reader to 3 On the Inputs Outputs pane click Buffering and Transfer and in the Image Buffering pane change What Results to Buffer under Buffering Settings...

Page 63: ...DataMan Setup Tool under Synchronized Readers IE1588 Perform the following steps 1 Check Enable PTP 2 Keep Secondary Camera Only checked if there is already a PTP Primary Reader clock in the network u...

Page 64: ...is provided for the external light control The External Light cable is used to connect to an external lighting device providing power and strobe control The drawing on the left shows the socket on th...

Page 65: ...trigger and high speed outputs You can clip unused wires short or use a tie made of non conductive material to tie them back For RS 232 use the Power Supply return path for ground The figure on the l...

Page 66: ...kout cable provides access to trigger and high speed outputs You can clip unused wires short or use a tie made of non conductive material to tie them back The figure on the left shows the plug on the...

Page 67: ...n the device Acquisition Trigger To trigger from an NPN type photoelectric sensor or PLC output connect Common In to 24V and connect to the output of the photoelectric sensor When the output turns on...

Page 68: ...diode For NPN lines the external load should be connected between the output and the positive supply voltage 26 4V The outputs pull down to less than 3V when ON which causes current to flow through t...

Page 69: ...t up to greater than 21V To connect the high speed outputs to a relay LED or similar load connect the negative side of the load to the output and the positive side to 24V When the output switches on t...

Page 70: ...either 24 VDC NPN or ground PNP White the output connected to the input line of the DataMan reader Bare ground According to the speed of the line set the number of pulses per revolution on the wheel b...

Page 71: ...nnection Cable CCB M12XDB9Y 05 You can clip unused wires short or use a tie made of non conductive material to tie them back The figure on the left shows the plug on the device 71 Connections Optics a...

Page 72: ...can be connected to a single device or provide connections to multiple devices via a network switch or router Note Cables are sold separately The wiring for this cable follows standard industrial Ethe...

Page 73: ...th harsh or corrosive solvents including lye methyl ethyl ketone MEK or gasoline Cleaning the Reader Lens Cover To remove dust from the lens cover use a pressurized air duster The air must be free of...

Page 74: ...e exposed to environmental hazards such as excessive heat dust moisture humidity impact vibration corrosive substances flammable substances or static electricity l Do not expose the image sensor to la...

Page 75: ...uired to correct the interference at his own expense Canada T V S D SCC NRTL OSHA Scheme for UL CAN 61010 1 ICES 003 Class A This Class A digital apparatus complies with Canadian ICES 003 Cet appareil...

Page 76: ...in symbol informs you that the product should not be disposed of along with municipal waste and invites you to use the appropriate separate take back systems for product disposal If you need more info...

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