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In-Sight

8000 Series

Vision System

Reference Guide

2020 April 23
Revision: 5.9.0.1

Summary of Contents for 1AAU

Page 1: ...In Sight 8000 Series Vision System Reference Guide 2020April 23 Revision 5 9 0 1 ...

Page 2: ... means electronic or mechanical for any purpose nor transferred to any other media or language without the written permission of Cognex Corporation Copyright 2015 2020 Cognex Corporation All Rights Reserved Portions of the hardware and software provided by Cognex may be covered by one or more U S and foreign patents as well as pending U S and foreign patents listed on the Cognex web site at cognex...

Page 3: ...ent This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Korea In Sight 8100 810...

Page 4: ...MENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment WEEE This product has required the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment if not properly disposed In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natur...

Page 5: ...current wiring or high voltage power sources to reduce the risk of damage or malfunction from the following causes over voltage line noise electrostatic discharge ESD power surges or other irregularities in the power supply l Do not expose the image sensor to laser light Image sensors can be damaged by direct or reflected laser light If your application requires laser light that might strike the i...

Page 6: ...Series Vision System Specifications 21 8200 Series Vision System Specifications 23 8400 8401 8402 Vision System Specifications 25 8405 Vision System Specifications 27 8505P Vision System Specifications 29 Acquisition Trigger Input 31 High Speed Outputs 32 High Speed Output NPN Configuration 33 High Speed Output PNP Configuration 33 High Speed Output Relay LED Configuration 34 Breakout Cable 35 I O...

Page 7: ...Clean the Vision System Image Sensor Window 43 Clean the Cover 43 7 Table of Contents ...

Page 8: ... a hazard that could cause death serious personal injury or electrical shock CAUTION This symbol indicates a hazard that could result in property damage Note This symbol indicates additional information about a subject Tip This symbol indicates suggestions and shortcuts that might not otherwise be apparent 8 Symbols ...

Page 9: ... with In Sight Explorer software l On demand training cognex com on demand training aspx l The In Sight online support site cognex com support insight Standard Components Note l Cables are sold separately l If a standard component is missing or damaged immediately contact your Cognex Authorized Service Provider ASP or Cognex Technical Support Component Description Vision System Provides image acqu...

Page 10: ... M12 8 to RJ 45 CCB 84901 2002 xx right angled xx specifies length 2m 5m 10m Ethernet Cable Robotic X Coded M12 8 to RJ 45 CCB 84901 2RBT xx straight xx specifies length 2m 5m 10m Ethernet Cable RJ 45 to RJ 45 Note This cable is only supported with the In Sight 8405 vision system CGE CBL SHLD xM x specifies length 5m 10m 20m Ethernet Cable RJ 45 to Horizontal Screw Locking RJ 45 Note This cable is...

Page 11: ...ounting holes Note If attaching the mounting bracket to the In Sight 8505P vision system you must use M3x8mm screws quantity 4 BKT IS8K 01 I O Modules Accessory Part Number Accessory Image CIO MICRO I O Module Note The CIO MICRO I O module supports In Sight 8000 series vision systems with firmware version 5 3 0 and higher CIO MICRO 00 11 Introduction ...

Page 12: ...provides connection to the acquisition trigger input and high speed outputs via the Breakout cable or I O Module cable For more information see Breakout Cable on page 35 and I O Module Cable on page 36 ENET Port The ENET port is a 10 100 1000 port that provides Gigabit Ethernet connectivity and supplies Power over Ethernet PoE via the Ethernet cable For more information see Ethernet Cable CCB 8490...

Page 13: ... the 8505P vision system to the mounting bracket use M3x8mm socket head screws l If using the 1 4 20 or M6 mounting holes the thread length of the screw should not exceed 8mm l For more information refer to Mounting Bracket BKT IS8K 01 on page 42 CAUTION It is recommended that the vision system be grounded either by mounting the vision system to a fixture that is electrically grounded or by attach...

Page 14: ...oE source powered down before making adjustments to the connections at the far end of the Breakout cable l You can clip unused wires short or use a tie made of non conductive material to tie them back 1 If installing the In Sight 8405 vision system attach the ferrite around the Breakout cable adjacent to the strain relief on the cable CAUTION A ferrite is included with the In Sight 8405 vision sys...

Page 15: ...hernet shield at the PoE injector to frame ground or Earth ground and a digital voltmeter used to validate the grounding If using a PoE switch it should have a metal case with the case grounded to frame ground or Earth ground 1 Connect the Ethernet cable s M12 connector to the vision system ENET connector If installing the In Sight 8405 vision system and using a compatible horizontal screw locking...

Page 16: ...l area network using In Sight Explorer For more information see Connect the Ethernet Cable on page 15 l I O wiring or adjustments to I O devices should be performed when the vision system is not receiving power CAUTION Never connect the I O module to a power source other than 24VDC Any other voltage creates a risk of fire or shock and can damage the hardware Do not connect the 24VDC power source t...

Page 17: ...n system or PLC To ensure safe operating conditions check ground connections to ensure that they meet a zero ground potential 6 To connect the vision system to an Ethernet network plug a LAN cable RJ 45 connector into the I O module s LAN port and connect the other end of the cable to a switch router or PC as applicable Note The CIO MICRO I O module does not support 1000 BaseT pass through operati...

Page 18: ... CAUTION A ferrite is included with the In Sight 8405vision system standard components To reduce emissions the ferrite must be attached to the I O Module cable 8 Connect the I O Module cable s M8 connector to the vision system I O connector 9 Connect the I O Module cable s DB15 connector to the I O module s I O connector 18 Installation ...

Page 19: ...trongly recommends Cat 6 or Cat 7 Ethernet cables with S STP shielding l The Ethernet cable shield must be grounded at the far end If installing the In Sight 8405 vision system and using a compatible horizontal screw locking Ethernet cable use a screw driver to tighten the connector screws until snug The screws must be tight to ensure a reliable connection 19 Installation ...

Page 20: ...3 or 4 PoE power source rated for at least 12 95 Watts The CIO MICRO I O module is a Class 2 PoE device and therefore cannot be used to supply power to the In Sight 8505P vision system via the I O module s PoE port Instead connect the In Sight 8505P vision system s Ethernet cable to a Class 0 3 or 4 PoE power source and establish a connection to I O module over the local area network using In Sigh...

Page 21: ... Discrete Outputs 2 opto isolated NPN PNP high speed output lines Eight additional general purpose outputs available when using the optional CIO MICRO I O module Status LEDs Network 2 user configurable Network Communication 1 Ethernet port 10 100 1000 BaseT with auto MDIX IEEE 802 3af or 802 3at TCP IP Protocol Supports DHCP factory default static and link local IP address configuration Serial Com...

Page 22: ...00m s 2 at 11ms half sinusoidal Vibration Shipping and Storage IEC 60068 2 6 vibration test in each of the three main axis for 2 hours 10 Gs 10 to 500 Hz at 100m s 2 15mm Regulations Conformity CE FCC KCC TÜV SÜD NRTL EU RoHS China RoHS 1 To verify case temperature use the EV GetSystemConfig Internal Temperature Extended Native Mode command or GetSystemConfig Internal Temperature spreadsheet funct...

Page 23: ... auto MDIX IEEE 802 3af or 802 3at TCP IP Protocol Supports DHCP factory default static and link local IP address configuration Serial Communication None RS 232C 4800 to 115 200 baud rates when connected to the optional CIO MICRO I O module Power Class 2 Power over Ethernet PoE device Note The In Sight 8100 8200 and 8400 series vision system must be connected to a Class 0 2 3 or 4 PoE power source...

Page 24: ... 500 Hz at 100m s 2 15mm Regulations Conformity CE FCC KCC TÜV SÜD NRTL EU RoHS China RoHS 1 To verify case temperature use the EV GetSystemConfig Internal Temperature Extended Native Mode command or GetSystemConfig Internal Temperature spreadsheet function When issued it returns the vision system s internal temperature in degrees Celsius which is 5 degrees above the vision system case temperature...

Page 25: ...puts 2 opto isolated NPN PNP high speed output lines Eight additional general purpose outputs available when using the optional CIO MICRO I O module Status LEDs Network 2 user configurable Network Communication 1 Ethernet port 10 100 1000 BaseT with auto MDIX IEEE 802 3af or 802 3at TCP IP Protocol Supports DHCP factory default static and link local IP address configuration Serial Communication No...

Page 26: ...IEC 60068 2 6 vibration test in each of the three main axis for 2 hours 10 Gs 10 to 500 Hz at 100m s 2 15mm Regulations Conformity CE FCC KCC TÜV SÜD NRTL EU RoHS China RoHS 1 To verify case temperature use the EV GetSystemConfig Internal Temperature Extended Native Mode command or GetSystemConfig Internal Temperature spreadsheet function When issued it returns the vision system s internal tempera...

Page 27: ...802 3at TCP IP Protocol Supports DHCP factory default static and link local IP address configuration Serial Communication None RS 232C 4800 to 115 200 baud rates when connected to the optional CIO MICRO I O module Power Class 2 Power over Ethernet PoE device Note The In Sight 8100 8200 and 8400 series vision system must be connected to a Class 0 2 3 or 4 PoE power source rated for at least 6 49 Wa...

Page 28: ... Hz at 100m s 2 15mm Regulations Conformity CE FCC KCC TÜV SÜD NRTL EU RoHS China RoHS 1 To verify case temperature use the EV GetSystemConfig Internal Temperature Extended Native Mode command or GetSystemConfig Internal Temperature spreadsheet function When issued it returns the vision system s internal temperature in degrees Celsius which is 5 degrees above the vision system case temperature Ref...

Page 29: ...3af or 802 3at TCP IP Protocol Supports DHCP factory default static and link local IP address configuration Serial Communication None RS 232C 4800 to 115 200 baud rates when connected to the optional CIO MICRO I O module Power Class 3 Power over Ethernet PoE device Note The In Sight 8505P vision system must be connected to a Class 0 3 or 4 PoE power source rated for at least 12 95 Watts The CIO MI...

Page 30: ... test in each of the three main axis for 2 hours 10 Gs 10 to 500 Hz at 100m s 2 15mm Regulations Conformity CE FCC KCC TÜV SÜD NRTL EU RoHS China RoHS 1 To verify case temperature use the EV GetSystemConfig Internal Temperature Extended Native Mode command or GetSystemConfig Internal Temperature spreadsheet function When issued it returns the vision system s internal temperature in degrees Celsius...

Page 31: ...um latency between leading edge of trigger and start of acquisition Input pulse should be minimum of 1ms wide l The Breakout cable can be used to trigger from an NPN photoelectric sensor or PLC output Connect TRIGGER to 24VDC and connect TRIGGER to the output of the photoelectric sensor When the output turns ON it pulls TRIGGER down to 0VDC turning the opto coupler ON For more information refer to...

Page 32: ...For NPN lines the external load should be connected between the output and the positive supply voltage 24VDC nominal HS COMMON should be connected to the negative supply voltage 0VDC The outputs pull down to less than 3VDC when ON which causes current to flow through the load When the outputs are OFF no current flows through the load For PNP lines the external load should be connected between the ...

Page 33: ...he PLC input down to less than 3VDC For more information refer to Breakout Cable on page 35 High Speed Output PNP Configuration The Breakout cable can be used to connect to a PNP compatible PLC input Connect HSOUT 0 or HSOUT 1 directly to the PLC input When enabled the output pulls the PLC input up to greater than 21VDC For more information refer to Breakout Cable on page 35 33 Specifications ...

Page 34: ...o the output and the positive side to 24VDC When the output switches on the negative side of the load is pulled down to less than 3VDC and greater than 21VDC appears across the load Use a protection diode for a large inductive load with the anode connected to the output and the cathode connected to 24VDC For more information refer to Breakout Cable on page 35 34 Specifications ...

Page 35: ...eakout cable is not terminated P1 Pin Number Signal Name Wire Color 1 HSOUT 0 Brown 2 HSOUT 1 White 3 TRIGGER Blue 4 TRIGGER Black 5 HS COMMON Gray Note l Cables are sold separately l I O wiring or adjustments to I O devices should be performed when the vision system is not receiving power l You can clip unused wires short or use a tie made of non conductive material to tie them back 35 Specificat...

Page 36: ...n connected the I O Module cable provides access to the vision system s trigger and high speed outputs P1 Pin Number Signal Name P2 Pin Number 1 HSOUT 0 4 2 HSOUT 1 5 3 TRIGGER 2 4 TRIGGER 3 5 HS COMMON 15 Note l Cables are sold separately l The CIO MICRO I O module supports In Sight 8000 series vision systems with firmware version 5 3 0 and higher 36 Specifications ...

Page 37: ... 6 Note l Cables are sold separately l The wiring for this cable follows standard industrial Ethernet M12 specifications It differs from the 568B standard CAUTION The Ethernet cable shield must be grounded at the far end If using a PoE injector a ground wire should be connected from the Ethernet shield at the PoE injector to frame ground or Earth ground and a digital voltmeter used to validate the...

Page 38: ...nly supported with the In Sight 8405 vision system CAUTION l The Ethernet cable must be shielded For the In Sight 8405 vision system Cognex strongly recommends Cat 6 or Cat 7 Ethernet cables with S STP shielding l The Ethernet cable shield must be grounded at the far end If using a PoE injector a ground wire should be connected from the Ethernet shield at the PoE injector to frame ground or Earth ...

Page 39: ...system and optional accessories 8100 Series 8200 Series 8400 8401 8402 Vision System Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without notice 39 Specifications ...

Page 40: ...8405 Vision System Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without notice 40 Specifications ...

Page 41: ...8505P Vision System Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without notice 41 Specifications ...

Page 42: ...ting Bracket BKT IS8K 01 Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without notice 42 Specifications ...

Page 43: ... air duster The air must be free of oil moisture or other contaminants that could remain on the glass and possibly degrade the image Do not touch the glass window If oil or smudges remain use a cotton bud and alcohol ethyl methyl or isopropyl to clean the window Do not pour the alcohol on the window Clean the Cover To remove dust from the lens cover use a pressurized air duster The air must be fre...

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