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https://codelocks.zohodesk.eu/portal/en/kb/articles/cl5500-installation-instructions

1. Lightly mark a height line on the edge and both faces of the door, and the door jamb, to indicate the top of the
lock when fitted. Mark a line down the centre of the door edge, extending above the height line and 300mm
(113/4”) below it.

2. Hold the mortice lock template against the edge of the door with the top in line with the height line, and with
the arrows in line with the ‘Centre of Door Edge’ line. Mark the positions of the fixing screws, and the holes to be
drilled for the mortice.

3. Drill the marked holes 90mm (31/2”) deep and form the mortice for the lock.

4. Fold the template accurately along the dotted line and tape it to the door face with the top in line with the
height line, and the fold on the door edge. Mark the centres of all the holes to be drilled. Remove the template and
repeat on the other face of the door.

5. Drill the holes from both faces of the door to improve accuracy. Do not drill right through the door as this will
damage the door when the drill breaks through.

6. Check that the two screws have been removed from the follower on the outside of the door. DO NOT remove
the screws from both sides of the follower.

7. Install the lock case in the door and fit the cylinder. Confirm that the key will double-throw the deadbolt,
retract the deadbolt, and retract the latchbolt.

8. Fit the self-adhesive gaskets to the front and back plates. The gaskets provide friction against the door so that it
is not necessary to over-tighten the bolts to provide stability.

9. Remove the five socket head bolts from the back plate (two are found under the battery cover). This releases
the inside fixing plate.

10. Cut the fixing bolts to the correct length. Measured from beneath the bolt head the length should be ‘door
thickness’ plus approximately 15mm (5/8”) to the nearest cutting point of the bolt.

N.B. Always cut the bolts at one of the reduced sections so as not to damage a thread. Use the cutting edge of
pliers to crimp strongly several times around the selected cutting point. The surplus end should break off quite
easily.

11. According to the door thickness, insert one of the short spindles into the outside follower of the lock-case with
the spring facing out. Use the 22mm (7/8”) spindle for doors between 35-50mm (13/8” -2”), and the 28mm
(11/8”) spindle for doors between 45-65mm (13/4” -21/2”). Insert the longest spindle into the inside follower with
the spring facing out.

12. Position the front plate over the spindle passing the cable through the door. Then fit the long spindle into the
lock case with spring in place. Fit the inside fixing plate over the spindle, compressing the spring to hold the
spindle in place, using the three pre-cut fixing bolts.

13. Connect the cables.

14. Fit the back plate cover of the CL5520. Fit the batteries and the battery cover. Fit the cylinder cover and the
handles. The inside handle should retract the latchbolt, and the latchbolt should automatically project again when
the handle is released. With the key turned 90° clockwise the outside handle should retract the latchbolt.

Summary of Contents for CL5500 SERIES

Page 1: ...tallation instructions Codelocks Support CL5500 Installation Instructions Box Contents Check the contents of the box are correct according to the model Tools Required This box should also contain the...

Page 2: ...nstallation instructions Drill bits CL5510 10mm 3 8 25mm 1 Drill bits CL5520 10mm 3 8 12mm 15 32 16mm 5 32 20mm 25 32 Hammer mallet Philips screwdriver Chisel 25mm 1 Stanley knife Adhesive tape pencil...

Page 3: ...talled Place the long spindle in the front plate socket and using finger grip only test that the spindle is easily moved 80 in both directions Leave socket in the centred position Enter the factory Ma...

Page 4: ...me OTHER OPTIONS Alternative functionality can be configured for the REM connections including support for connection to dry contact door sensors For further information please refer to the online doc...

Page 5: ...ck case key will double throw the deadbolt retract the deadbolt and retract the latchbolt without the code When deadbolt is thrown it denies access by code The anti panic feature allows the inside han...

Page 6: ...70mm 23 4 latch and tape it to the door with the top in line with the height line Mark the holes to be drilled Mark the centre line of latch on to the door edge Apply the template to the other side o...

Page 7: ...ten the fixing bolts to provide stability 9 Remove the five socket head bolts from the back plate two are found under the battery cover This will release the inside fixing plate 10 Cut the fixing bolt...

Page 8: ...E ALIGNMENT INSERT 14 Connect the cables storing any excess cable within the door Then install the batteries 15 Fit the back plate over the fixing plate using the four socket head screws 16 Fit the cy...

Page 9: ...25 32 hole centred over the mark for spindle hole Using the gasket as a template mark the 3 x 8mm 5 16 holes for the through fixing bolts Repeat on the other side of the door 4 Drill the 2 x 20mm 25...

Page 10: ...ide and remove the set screws from that side DO NOT remove the set screws from both sides The outside handle will now retract the latchbolt but not the deadbolt The inside handle will now simultaneous...

Page 11: ...https codelocks zohodesk eu portal en kb articles cl5500 installation instructions...

Page 12: ...gaskets provide friction against the door so that it is not necessary to over tighten the bolts to provide stability 9 Remove the five socket head bolts from the back plate two are found under the bat...

Page 13: ...ight line with the arrow heads aligned with the centre line Mark the fixing holes and draw around the apertures for the latchbolt and the deadbolt Chisel out the latch aperture to 12mm 1 2 deep and th...

Page 14: ...https codelocks zohodesk eu portal en kb articles cl5500 installation instructions II CL5500 v1 0516 2019 Codelocks Ltd All rights reserved...

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