COBHAM SAILOR 60 GX Installation Manual Download Page 129

Page: 129 / 192

Outline drawings

98-148248-C

Appendix A: Technical specifications

A-7

AAAA

chnical specifications

A.2.2 ACU

Figure A-2: Outline drawing: ACU, (SAILOR 7016C)

LTR

DESCRIPTION

DATE

APPROVAL

REVISIONS

ANGLES

LIN. DIM.

MATERIAL

DR.

CH.

AP.

FIRST

ANGLE

PROJECTION

Title:

Size:

Codeident no.:

Drawing no.:

Sheet: 1 of 1

Telecommunications Engineering Copenhagen Denmark

NEXT ASSY

USED ON

APPLICATION

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN MILLIME-

TRES AND TOLERANCES ARE IN

ACCORDANCE WITH DS/ISO

2768-1 F

99-121451 Rev.A

425.2

0.8

319.3

0.5

482.6

0.5

43.65

0.3

31.75

0.3

461.67

0.3

3.4

5.95

0.1

A01 Original

16-02-29

AKJ

A02

LAN connector on frontplate orientation flipped

18-09-10

SBW

16-02-29

yy-mm-dd

OUTLINE DRAWING

ACU 7016C

TT94-148585

Scale: 1:2

Document Type:

Document Status: In Work

DIRECTION

COOLING

AIR FLOW

DIRECTION

COOLING

AIR FLOW

DIRECTION

COOLING

AIR FLOW

AKJ

TBO

AKJ

WEIGHT OF UNIT:

4,2 Kg +/- 0.2 Kg

Ø6.6

Summary of Contents for SAILOR 60 GX

Page 1: ...Cobham Public SAILOR 600 VSAT Ka SAILOR 600 VSAT Ka High Power Installation manual...

Page 2: ...a satellite Check that the ACU display shows ACQUISITION 7 Verify that the system is operational Check that the status in the ACU display shows TRACKING and the upper status line MDM NETOK 98 148248 C...

Page 3: ...SAILOR 600 VSAT Ka SAILOR 600 VSAT Ka High Power Installation manual Document number 98 148248 C Release date 6 October 2020...

Page 4: ...ane Thrane A S Lundtofteg rdsvej 93D DK 2800 Kgs Lyngby Denmark Copyright 2020 Thrane Thrane A S All rights reserved Trademark acknowledgements Some product and company names mentioned in this manual...

Page 5: ...adiation may be hazardous to humans close to the Above Deck Unit During transmission make sure that nobody gets closer than the recommended minimum safety distance The minimum safety distance to the A...

Page 6: ...hs specified for the equipment The cable between the ACU and Above Deck Unit can be extended if it complies with the specified data concerning cable losses etc Rx and Tx cables for the SAILOR 600 VSAT...

Page 7: ...p iv 1 3 2 1 1 2 1 3 2 2 1 3 1 1 3 2 1 3 2 6 p 3 11 to p 3 13 3 2 7 6 3 3 6 3 4 6 4 1 6 6 1 8 1 1 8 1 3 E 1 The following figures have been added 4 2 8 5 A 2 The following figures have been changed 3...

Page 8: ...1 3 1 2 Initial inspection 3 1 3 1 3 Tools needed 3 2 3 1 4 Transport of the antenna 3 2 3 2 Site preparation 3 3 3 2 1 General site considerations 3 3 3 2 2 Obstructions ADU shadowing 3 4 3 2 3 Bloc...

Page 9: ...RS 422 connectors 4 4 4 1 7 LAN1 4 connectors 4 5 Chapter 5 Power and start up 5 1 Power up procedure 5 1 5 1 1 Initialisation steps in daily use 5 2 5 1 2 SAILOR 600 VSAT Ka operational 5 2 Chapter 6...

Page 10: ...hapter 7 Installation check 7 1 Installation check list Antenna 7 1 7 2 Installation check list ACU modem connectors and wiring 7 2 7 3 Installation check list Functional test in harbor 7 3 Chapter 8...

Page 11: ...DS B 1 Introduction B 1 B 2 Installation of the dual antenna mode B 2 B 3 Configuration of the dual antenna mode B 5 B 3 1 Dual antenna mode B 5 B 3 2 To configure the Master ACU B 6 B 3 3 To configur...

Page 12: ...n of the ADU from the mounting base C 10 C 7 RF interference C 11 C 8 Jumper cable for grounding C 12 Appendix D System messages D 1 Event messages overview D 1 D 2 List of ADU events D 2 D 3 List of...

Page 13: ...commands F 1 Introduction F 1 F 2 Supported commands F 1 F 2 1 To get started F 1 F 2 2 Use cases F 1 F 2 3 Statistic download F 2 F 2 4 Upload software F 2 Appendix G Approvals G 1 CE RED G 1 G 2 Te...

Page 14: ...quirements listed in the beginning of this manual and install the system according to the guidelines in this manual 1 2 Manual overview This manual has the following chapters Introduction Installation...

Page 15: ...nt Note A Note gives information to help the reader Important A text marked Important gives information that is important to the user e g to make the system work properly This text does not concern da...

Page 16: ...AILOR 600 VSAT Ka system consists of the following units SAILOR 7006B Above Deck Unit ADU or SAILOR 7006F ADU High Power SAILOR 7016C Antenna Control Unit ACU The system requires a single 50 Ohm coaxi...

Page 17: ...TPS and SSH Remote access using SAILOR FleetBroadband over WAN Remote or local simultaneous software update of the ADU and ACU using a PC and Internet browser Full remote control and troubleshooting w...

Page 18: ...RF configuration It is stabilized by heavy duty vibration dampers in 3 axis and can be used in environments with elevations of 28 to 120 The ADU weighs 37 kg and is powered by the ACU The ADU is prot...

Page 19: ...VSAT Ka ADU 1 GNSS module 2 X elevation motor and encoder 3 Wave guide 4 Elevation motor and encoder 5 Inertial Sensor Module ISM2 6 Polariser 7 Low Noise Block downconverter LNB 8 BUC Control Module...

Page 20: ...ameters are entered in the built in web server of the ACU using a PC The system configuration is saved in two modules there is no loss of data at repair All modules either have a service and power LED...

Page 21: ...ipment constantly checks the device for proper functioning It performs POST Power On Self Test and you can request a PAST Person Activated Self Test Continuous Monitoring CM is also available BITE err...

Page 22: ...or Rx 2 not used 2 1 4 2 NEWTEC Dialog Open AMIP modem The NEWTEC Dialog Open AMIP modem is not supplied by Cobham SATCOM The modem has the following interfaces and connectors 100 240 VAC power connec...

Page 23: ...s are available for the SAILOR 600 VSAT Ka system The following options are available for the SAILOR 600 VSAT Ka system Part number Description 407006B 00501 Above Deck Unit ADU 407006F 00500 Above De...

Page 24: ...kit for SAILOR 7006B F ADU Package with bolts and washers Lifting harness SAILOR 7016C ACU Accessory kit for SAILOR 7016C ACU NMEA multi connector RJ45 patch cable 0 5 m Coax cable F F low loss 75 Ohm...

Page 25: ...ctor at the ADU PC and Internet browser Crimping tools 3 1 4 Transport of the antenna During transport the antenna must be able to move freely inside the radome You must follow the instructions below...

Page 26: ...Painting the radome may impact RF performance and may lead to over heating causing the antenna to go in safe mode switch off Cobham SATCOM recommends that the radome should NOT be painted Painting th...

Page 27: ...it is approximately 5 m in diameter at 100 m distance This beam expansion continues with increasing distance Any obstructions such as masts funnels bridge house etc within this field can cause signal...

Page 28: ...cking zone is set up with azimuth start and stop and elevation angle The blocking zones are set up in the built in web interface of the ACU during configuration For further information see To set up b...

Page 29: ...ting height carefully The higher up the ADU is mounted the higher is the linear g force applied to the ADU The g force also depends on the roll period of the ship see Table 3 1 If the g force applied...

Page 30: ...eavy resonant vibrations are not suitable places for the ADU A small platform or short mast shall provide rigid support for the ADU fastening bolts and a rigid interface to the ship If it is necessary...

Page 31: ...se as possible to the holes in the mounting plate and evenly distributed 2 Make sure that the recommended flatness on the mast mount plateau is below 3 0 mm 3 Allow sufficient space so the nut is free...

Page 32: ...diameter The mast wall thickness is in the following design examples set to 5 mm and the brace wall thickness to 4 mm A larger wall thickness yields more stiffness valid design whereas a thinner wall...

Page 33: ...eter Example The mast outer diameter is 150 mm Then the mast length must be shorter than 82 cm Figure 3 10 Free mast length and example bracing for a tall mast Note Make sure that there is free space...

Page 34: ...braces become the more support they add to the mast The 30 40 degrees between the braces and the mast should be respected Figure 3 12 Mast with three braces measures in mm 30 40 b r a c e a s s h o r...

Page 35: ...race mast connection point is 56 cm from the top of the mast Make sure that the brace outer diameter is big enough for the selected mast length Example For a mast length of 250 cm the brace outer diam...

Page 36: ...al beam width of a few degrees and a vertical beam width of up to 15 you can avoid the worst interference by mounting the ADU at a different level meaning that the ADU is installed minimum 15 above or...

Page 37: ...oor e g due to objects blocking the signal path heavy rainfall or icing low satellite elevation and violent ship movements the small extra degradation due to the radar s could cause poor connection qu...

Page 38: ...and antennas are installed on the same vessel keep a minimum distance of 3 meters from the SAILOR 600 VSAT Ka ADU to the L band antenna 3 2 7 6 Other transmitters See the following figure for minimum...

Page 39: ...all the radome such that direct spray of seawater is avoided 2 Make sure the ADU s drain tube is open and that there it free space between the drain tube and the mounting surface so water can escape a...

Page 40: ...on page 3 13 Install the ADU at a location where vibrations are limited to a minimum 3 3 2 Overview The ADU is shipped fully assembled You have to install it on the mast and attach the ADU cable WARN...

Page 41: ...SATCOM part number TT 48 149056 is designed tested and conforms to the requirements for lifting equipment in DIRECTIVE 2006 42 EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006 on machin...

Page 42: ...able loss 20 dB at 1950 MHz This is to ensure optimum performance of the system 3 3 3 2 Installation procedure To install the ADU do as follows 1 Install the mast with the mast flange and have the 4 M...

Page 43: ...Read carefully and follow instructions given in the next section on grounding 9 Remove the harness as shown in the following figure 10 Locate the quick link 1 and open it 2 11 Pull the strap with the...

Page 44: ...ning torque value 30 Nm 3 Seal the area suitably to avoid corrosion of the grounding point recommended For optimum grounding connect the ground wire to the bolt marked in the figure below If the ADU c...

Page 45: ...U cable make sure that the following requirements are fulfilled 1 Check the data sheet from the cable supplier to verify the values The RF attenuation and the DC resistance are below the maximum value...

Page 46: ...nformation about power source and power cable requirements see Power and start up on page 5 1 3 4 2 To ground the ACU To ground the ACU do as follows 1 Make sure that the grounding requirements are me...

Page 47: ...upplied cable 75 Ohm coax F F 1 m 3 Connect Tx In at the ACU to Tx Out at the modem with the supplied cable 75 Ohm coax F F 1 m 4 Connect RS 232 on the ACU to Console RS 232 at the modem Use the suppl...

Page 48: ...able 75 Ohm coax F F 1 m 3 Connect Rx Out at the ACU to Rx 1 at the modem with the supplied cable 75 Ohm coax F F 1 m 4 Connect LAN1 on the ACU to leftmost LAN at the modem Use a straight Ethernet cab...

Page 49: ...panel is typically connected to the service port at LAN3 with a straight Ethernet cable Then you can access the service port from the front of the ACU 4 1 2 AC input connector Connect the power cable...

Page 50: ...to the modem Outline on the ACU Conductor Pin function Inner DC to ADU reference clock to ADU ACU to ADU internal communication GX Rx Tx Outer GND Shield Table 4 2 N connector outline and pin assignm...

Page 51: ...losed shield Network signal pair Size No 24 AWG 0 24 sq mm or heavier Characteristic impedance 95 140 Ohm Propagation delay 5 nanoseconds per meter maximum 15 Twists minimum per meter Outline on the A...

Page 52: ...n function 1 Not connected 2 RXD 3 TXD 4 DTR 5 Ground 6 DSR 7 RTS 8 CTS 9 Receive Signal Strength Indicator Table 4 5 RS 232 connector male outline and pin assignment ACU Outline on the ACU Pin Pin fu...

Page 53: ...ect an Ethernet cable to Port 1 at the ACU and to the upper leftmost LAN connector at the modem 2 Use Port 2 for user WAN Internet etc 3 Connect an Ethernet cable to Port 3 and to the LAN connector on...

Page 54: ...al operation The LEDs Power and Fail Pass are steady green the LED Logon is off For further information on status indicators see Status signalling with LEDs and status messages on page 8 13 Make sure...

Page 55: ...g Antenna SW upload If the software versions in the ADU and ACU are not the same a software update is done during startup Antenna POST READY POINTING ANTENNA ACQUIRING SIGNAL TRACKING 5 1 2 SAILOR 600...

Page 56: ...are is not necessary For quick start instructions see Heading input and position system on page 6 4 6 1 2 Connecting to the web interface To connect to the web interface of the ACU do as follows 1 Swi...

Page 57: ...event text 0807F 0 WARNING Local administration enabled This will give you temporary administrator access for 1 hour or until next restart 3 Open your browser and access the web interface 4 Enter user...

Page 58: ...on to the built in web interface 98 148248 C Chapter 6 Configuration 6 3 6666 Configuration For a detailed introduction to the web interface see Overview and dashboard on page 6 16 Figure 6 2 Dashboar...

Page 59: ...If there is no heading input due to failure alarms are raised and the antenna continues in gyro free mode When heading input is available again and a new acquisition is made alarms are cleared See al...

Page 60: ...fixed heading and Inclined Orbit Satellite 1 The antenna starts the acquisition and searches for 10 seconds at the expected position If RX lock is detected the antenna goes to Tracking 2 If no RX loc...

Page 61: ...re than 20 of the time the antenna goes to Tracking Acquisition time Figure 6 5 Acquisition search pattern in gyro free mode Activity Inclination 0 Inclinatio n 1 Inclinatio n 2 Inclinatio n 3 Inclina...

Page 62: ...ard a satellite of a known position After finding the satellite the system can calculate the azimuth offset of the ADU installation The satellite and transponder properties for the calibration can be...

Page 63: ...symbol rate must be 5 Ms s For NID use preferably a unique NID ONID An azimuth calibration without NID can be useful in regions where the satellite operators do not broadcast NID US China Australia et...

Page 64: ...imuth calibration After a successful azimuth calibration the ACU will automatically disable the Azimuth calibration active satellite profile on the page SERVICE Calibration 1 Create a modem profile se...

Page 65: ...r finished calibration a message with the result of the calibration is displayed in the field Result 6 3 2 Service profile for calibration Use the service profile for calibration if you do not want to...

Page 66: ...o use NID or orbital position or other KA band satellites with DVB S2 support The DVB symbol rate must be 5 Ms s For NID use preferably a unique NID ONID An azimuth calibration without NID can be usef...

Page 67: ...alibration GX and modem access This section describes manual OTC and modem access configuration Manual One Touch Commissioning OTC When the modem starts up for the first time it will automatically reg...

Page 68: ...the user name admin default and the password iDirect default 5 In the menu Commissioning click One Touch Commissioning WARNING For your safety Active RF transmission may occur during an OTC procedure...

Page 69: ...subscribed services 10 Exit the iDirect web interface Modem access configuration If the modem is connected via Ethernet and supports the available access types you can access the modem s web interface...

Page 70: ...position This will reduce the search time but it will still be a longer search time than with heading input present If the system loses the signal from the satellite for example due to blockage and th...

Page 71: ...g menus submenus and topics You can click on each menu in the site map to go directly to the page or display the respective submenu The Dashboard is the first screen that is displayed when the user or...

Page 72: ...name is useful for identifying the system at remote login and when requesting reports from the system The host name is recommended to contain the name of the vessel To change the host name see To conf...

Page 73: ...nnector of the ACU If you want to use another LAN port to access the web interface you must configure it according to your network requirements See To configure the LAN network on page 6 26 for more i...

Page 74: ...e profile Satellite position Position of the satellite selected in Satellite profile RX polarisation Circular polarisation Left hand TX polarisation X pol RX RF frequencya a Can be changed when using...

Page 75: ...list may vary they depend on the current modem POINTING Description Azimuth elevation geo Current value for azimuth elevation relative to the vessel heading Azimuth elevation rel Current value for az...

Page 76: ...ssigned VSAT modem profile A VSAT modem profile must be set up Before making a satellite profile you must make a modem profile To add or edit a satellite profile do as follows 1 Go to SETTINGS or Sate...

Page 77: ...or Edit The supported VSAT modem profiles are listed in the drop down list VSAT modem profile 2 Fill in a VSAT modem profile name of your own choice 3 Select a VSAT modem from the drop down list Gener...

Page 78: ...em s blocking map is built up over some weeks and shows where the actual blocking zones are This is useful if the antenna loses the signal frequently and you might want to check whether the blocking z...

Page 79: ...play it in the blocking map A dashed line shows a blocking zone a solid line shows a No TX zone 3 Enter start and stop azimuth values in degrees for the blocking zone Values allowed 0 to 360 degrees E...

Page 80: ...re defined zones will show immediately on the map The antenna updates the blocking map every 12 hours showing whether the antenna has been in a blocking zone dark grey or has received a signal white A...

Page 81: ...LAN port 1 2 3 and 4 The ports are divided in three groups each group operating in its own network You can set up DNS and Gateway To configure the LAN network go to SETTINGS Network Figure 6 21 Blocki...

Page 82: ...ss ranges that overlap Sections Preferred use NETWORK Host name The host name is used for identifying the ACU in local networks and in reports The default host name is acu You can change the name Lett...

Page 83: ...needs to communicate with network units outside the specified sub nets you must specify a default gateway typically a router The default gateway can be set as a static IP address Then set the default...

Page 84: ...by your IT department 3 Select the SMTP type for secure e mail select SMTPS or STARTTLS SMTP SMTP over port 25 SMTPS SMPT Secure usually uses port 465 SMTPS is deprecated data between client and serve...

Page 85: ...automatically generated diagnostic reports at fixed intervals The diagnostic report contains information from the ADU and ACU that are relevant for the service personnel during troubleshooting The rep...

Page 86: ...ress The file format is a comma separated value file csv The report can then be processed in spreadsheet applications e g Microsoft Excel To set up sending a statistics report do as follows 1 Configur...

Page 87: ...s how to read data for a range Antenna Ele degree Antenna Ele Max degree Antenna Ele Min degree Current antenna elevation sample maximum and minimum value for the sampling interval Vsat rx_lo_freq GHz...

Page 88: ...acu3_stat_20111021110901_day csv 2 Open the spreadsheet application for example Microsoft Excel 3 On the tab Data click the tab Import from text import the unzipped text file and follow the instructi...

Page 89: ...rver to which the syslog messages will be sent 4 Click Apply SNMP traps SNMP traps or notifications are network packets which advise the system administrator about significant events in the antenna e...

Page 90: ...is needed for authentication of the SNMP trap request 5 Click Apply 6 5 7 Administration In this section of the web interface you can configure the following administrative settings To change the pass...

Page 91: ...U keypad push and hold the left arrow key for 5 seconds 2 Wait for the very short display of Local administration followed by the event text 0807F 0 WARNING Local administration enabled This will give...

Page 92: ...r to access certain functions and make these pages read only This is useful to protect the system against unintended changes or tampering of the system Most of the items in the list of user permission...

Page 93: ...to the settings No to block access to the settings 3 Click Apply A message at the top of the page saying that the page requires administrator rights informs the guest user that access is denied Figure...

Page 94: ...MINISTRATION Export import config 2 Click the button Export Follow the download instructions on the screen To load a configuration from a file do as follows 1 Select ADMINISTRATION Export import confi...

Page 95: ...ATA ERROR SYSTEM UPGRADE ANTENNA POST PENDING ANTENNA POST SAFE MODE error followed by an error description READY waiting for data from the modem or no satellite profile selected POINTING ANTENNA loca...

Page 96: ...uency in GHz and LNB LO Frequency 9 TX Extern mute Modem TX ADU TX TX pol Read the TX status as follows Upper case Ok lower case Not ok unknown Extern mute U u Modem TX m M ADU TX a A Tx pol X C L R A...

Page 97: ...EMP LED FAN LED PORT 1 IP PORT 1 MASK PORT 3 IP PORT 3 MASK PORT 4 IP PORT 4 MASK DEFAULT GATEWAY Top level menu Description MAIN View with current status of the SAILOR 600 VSAT Ka Example when logged...

Page 98: ...orth POLARISATION RX POLARISATION LHC or RHC TX POLARISATION X POL or Co POL GPS LATITUDE current latitude read from GPS module LONGITUDE current longitude read from GPS module FIX TYPE 2D or 3D or NO...

Page 99: ...255 255 0 PORT 4 IP Current IP address for LAN 4 MASK 4 Current netmask for LAN 4 DEFAULT GATEWAY Current default gateway Table 6 17 NETWORK menu of the ACU SATELLITE menu Description POSITION Positi...

Page 100: ...n and the ACU and ADU reboots 2 Wait until the system has rebooted and is operational again The last active satellite profile will be used LNB LO LOW Current LNB Local Oscillator frequency low band GH...

Page 101: ...about supported OIDs can be found in the SAILOR 600 VSAT Ka MIB file This file can be downloaded from the web interface The MIB entries are grouped in the following sections System configuration Navig...

Page 102: ...n page 3 5 and To set up blocking zones RX and TX on page 6 23 5 Make sure that the safety distance for radiation hazard is kept See Safe access to the ADU radiation hazard on page 3 6 6 Check that th...

Page 103: ...ct the ADU ACU and modem on page 3 24 6 Check that the ACU s Tx In is connected to the modem Tx out using the included 1 m F F 75 ohm cable Visual inspection of the connector panel of the ACU and the...

Page 104: ...DM NETOK 3 Connect a user PC LAN not the service PC to the Internet LAN connector 2 of the ACU The modemmodem needs no separate setup See To connect the ADU ACU and modem on page 3 24 4 Make sure that...

Page 105: ...8 This chapter has the following sections To get support Software update Status signalling with LEDs and status messages s Removal and replacement of the ACU Removal and replacement of ADU modules Tro...

Page 106: ...support In this section you can enter the support contact for this installation download the MIB file and reports 8 1 1 1 To enter contact information download the MIB file and view legal notices 1 Se...

Page 107: ...st Active Events lists the currently active events Events List of all cleared events Statistics including navigation data and logging of temperatures for the ACU and ADU The temperature is measured ev...

Page 108: ...s in the section Notifications are cleared automatically after 24 hours and after restart of the system For a list of all events with description error code ID explanation and remedy see List of ADU e...

Page 109: ...fore accessing the web interface Most browsers support disabling of the Proxy server settings for one specific IP address so you can disable Proxy server settings for the web interface only if you wis...

Page 110: ...nd clear event history You can reset the SAILOR 600 VSAT Ka ADU and ACU to factory default When resetting to factory default the following settings are deleted All satellite profiles All modem profile...

Page 111: ...ect X7 modem The SAILOR 600 VSAT Ka has been tested at the factory and online on a live satellite link You can also make a line up and adjust the azimuth and elevation manually Do as follows 1 Open yo...

Page 112: ...ons from your service provider 6 Set the values Azimuth and Elevation as advised by the service provider 7 Follow the instructions from the service provider to make a P1dB compression test modem 8 Cli...

Page 113: ...00 VSAT Ka system i e switch on the ACU Wait until the ACU has finished initializing 2 Connect a PC to LAN interface 3 Service port standard Ethernet of the ACU or to the front LAN connector of the AC...

Page 114: ...d turn off the ACU and turn it on again Then repeat the upload procedure as described in Software update on page 8 9 If this does not help use the following recovery procedure 1 Switch off the ACU 2 P...

Page 115: ...oftware update procedure the ACU will perform a POST Power On Self Test When the POST has finished the green Pass Fail LED on the front of the ACU must become steadily green To verify the software upd...

Page 116: ...Software update 8 12 Chapter 8 Service 98 148248 C Figure 8 11 Verifying software update...

Page 117: ...methods for signalling the system status LEDs on the front panel of the ACU are used to signal Power on off Logon Fail Pass The built in web interface of the ACU shows any events BITE error codes wit...

Page 118: ...RX1 LED RX2 LED PWR LED TEMP LED FAN LED LED Behaviour Description Power Steady green Power supply OK Steady red Power supply failure Off No power Logon Flashing green Current status is displayed Sea...

Page 119: ...ACU 98 148248 C Chapter 8 Service 8 15 8888 Service 8 4 Removal and replacement of the ACU There are no parts in the ACU that you can remove or replace Contact your Cobham SATCOM service partner for...

Page 120: ...carried out by a Cobham SATCOM service partner The figure below shows the modules and their position Some modules are equipped with LEDs for status information and troubleshooting 1 GNSS module 2 X e...

Page 121: ...10 Pedestal Control Module PCM2 11 VSAT Interface Module VIM 12 Azimuth motor and encoder 13 Zero Reference Module ZRM 14 Feed horn 15 Field Vector Driver Module FDM Before contacting your service par...

Page 122: ...ssages overview on page I 1 8 6 2 Event list for troubleshooting You can use the event list for troubleshooting For more information on the event list see Options for support on page 8 2 You can downl...

Page 123: ...2 GHz 29 0 to 30 0 GHz Reflector size 65 cm 25 5 inch Certification Compliant with CE Maritime ETSI RoHS REACH System power supply range 100 240 VAC Total system power consumption 240 W peak 135 W typ...

Page 124: ...arisation Circular Cross Pol TX RHCP RX LHCP Satellite elevation range 5 to 90 Azimuth mechanical freedom Unlimited Rotary joint Elevation mechanical freedom 28 to 120 Cross elevation mechanical freed...

Page 125: ...20 W m2 to MIL STD 810F 505 4 Compass safe distance 1 4 m 55 1 inches to EN 60945 Maintenance scheduled None first 10 years Maintenance unscheduled All electronic electromechanical modules and belts c...

Page 126: ...atic cable loss compensation 1 x NMEA 0183 for Gyro GPS compass input prepared for NMEA 2000 2 x F Connectors 75 Ohm for modem Rx and Tx 1 x Ethernet User 1 x Ethernet Management 1 x Ethernet Modem 1...

Page 127: ...BRAKABLE DAMPABLE PART AND A METHOD FOR BRAKING A MOVABLE PART AN ASSEMBLY COMPRISING A MOVABLE AND BRAKABLE DAMPABLE PART AND A METHOD FOR BRAKING A MOVABLE PART PCT EP2014 057527 20414PCT00 PCT EP20...

Page 128: ...Sheet 1 of 1 Telecommunications Engineering Copenhagen Denmark A1 NEXT ASSY USED ON APPLICATION UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIME TRES AND TOLERANCES ARE IN ACCORDANCE WITH DS ISO 2...

Page 129: ...NLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIME TRES AND TOLERANCES ARE IN ACCORDANCE WITH DS ISO 2768 1 F 1 2 3 4 1 2 3 4 D C B A D C B A 99 121451 Rev A B B B B 425 2 0 8 319 3 0 5 482 6 0 5 43...

Page 130: ...ERANCES ARE IN ACCORDANCE WITH SCALE 37 146772 X7 Modem BUC Console to ACU cable Sailor 900 Sailor 600 Svend Stave 170315 A B gely 170315 Svend Stave 190515 A3 1 5mm DESCRIPTION DATE APPROVAL HISTORY...

Page 131: ...m Cobham SATCOM has the following unique features Simple installation due to single cable antenna system Cost effective solution using cables and COTS RF splitters no need for additional 19 rack mount...

Page 132: ...llation of the dual antenna mode Parts needed The following parts are needed for the SAILOR 600 VSAT Ka ADS 1 x complete SAILOR VSAT system Master System 1 x additional SAILOR ADU Slave Above Deck Uni...

Page 133: ...the Slave ADU ACU the TX splitter as shown in Figure B 2 ADS connection diagram 3 Provide the vessel heading in the web interface of the Master ACU and Slave ACU see NET H NMEA 0183 connector for fut...

Page 134: ...ACU Rx Out to Rx combiner input 1 Rx when Master is active 6 Slave ACU Rx Out to Rx combiner input 2 Rx when Slave is active 7 Rx combiner output to Modem Rx 1 Rx to Modem 8 Master ACU Tx In to Tx sp...

Page 135: ...the Slave antenna system Task overview for setting up a dual antenna system Setting up a dual antenna system consists of the following tasks 1 To configure the Master ACU 2 To configure the Slave ACU...

Page 136: ...han 2 minutes When the tracking signal is reduced to at least 4dB below the idle antenna ADU is malfunctioning In the statistics report you can get more detailed information on the dual antenna mode B...

Page 137: ...Master Slave communication cable is connected The Slave antenna IP for LAN port 1 is automatically configured to IP 192 168 1 102 To activate the ACU to be a Dual Antenna Slave do as follows 6 Enter t...

Page 138: ...ate the satellite profile Dual Antenna Master B 3 4 To set up blocking zones for dual antenna setup It is recommended to define the following 3 types of blocking zones in each SAILOR VSAT system 1 Act...

Page 139: ...OTC both on the Master and the Slave antennas During this process the Modem will restart several times before pointing towards the satellite and establish the link 2 Be patient The OTC procedure will...

Page 140: ...shorter Figure B 9 Flow chart Installing SAILOR VSAT for Dual antenna operation ADS Hardware Installation Configure Master Configure Slave OTC Mechanical mounting RF cables to ADU s splitters and Mode...

Page 141: ...EYLINE_P 26 white brown 8 KEYLINE_N 26 brown 6 A B C D D SIGNAL NAME AWG WIRE COLOUR B 1 RSSI2 26 white orange RS232 RJ45 CONSOLE CONNECTIONS 2 DTR LOCK 26 orange 3 TXD 26 white green 2 4 GND 26 blue...

Page 142: ...ection ESD Electro Static Discharge protection of equipment C 1 1 Safety A ground connection of the system is required for safety reasons In the event of a lightning strike at the ADU a proper ground...

Page 143: ...the same time make it possible to ground the coax cable is to extend the ship ground plane by means of copper foil The maximum length of the foil is determined by the width of the foil Copper foil 5 c...

Page 144: ...ys recommended to establish the shortest possible grounding path e g on steel hulls the ADU should be grounded directly to the hull 2 However due to the fact that this is not possible on e g fibreglas...

Page 145: ...gement is maintained C 3 2 To ground the ADU C 3 2 1 Terminal grounded at the hull recommended In this case the ADU is grounded to the ship via one or more of its mounting bolts 1 Make sure to remove...

Page 146: ...C 5 CCCC Ground and RF Note The ADU must be electrically isolated at its mounting bolts by means of shoulder bushings and washers ensuring the isolated RF ground see Isolation of the ADU from the mou...

Page 147: ...capacitively or electrically coupled The ACU provides galvanic isolation as required from its input power terminals to the chassis grounding stud This way the isolated grounding arrangement is mainta...

Page 148: ...on C 7 CCCC Ground and RF 3 Route the ground cable parallel and in close proximity to the shielded coax cable hence connecting the ADU to the ACU Grounding kit Use a heavy gauge wire with tinned stran...

Page 149: ...ADU do as follows 1 If the mounting base of the ADU is electrically connected to any other ground potential than the ACU e g Lightning Ground you must isolate the ADU at its mounting bolts with should...

Page 150: ...connection To mount the ground cable do as follows 1 Mount the ground cable close to and parallel to the shielded coax cable thus minimizing ground loop problems If possible route the coax cable and t...

Page 151: ...olt securing the ground cable 2 Connect the ground cable at one of the mounting grounding bolts on the ADU as illustrated below 3 Seal the joint with protective coating to avoid corrosion Figure C 7 I...

Page 152: ...to the SAILOR 600 VSAT Ka equipment If there are problems with interference from HF transmitters do as follows 1 Mount ferrite clamps on the coax cable in order to provide suppression of induced RF Th...

Page 153: ...Jumper cable for grounding C 12 Appendix C Ground and RF protection 98 148248 C C 8 Jumper cable for grounding Figure C 9 Jumper cable for grounding specifications...

Page 154: ...the LED panel of the ACU is lit As long as an event is active it is shown in the ACU display the Control Panel and the web interface in HELPDESK Event list or click the event icon on the DASHBOARD Sta...

Page 155: ...ation data stored in the VIM module is invalid 0A00A 0 Antenna ERROR GNSS initialisation The GNSS device cannot be initialised Check cable and GNSS device 0A014 0 Antenna ERROR AMB device discoveryMis...

Page 156: ...ss elevation axis 0x00000040 Elevation axis 0x00000080 Polarisation axis 0A028 0 Antenna ERROR Demodulator load The second receiver demodulator cannot be initialised and loaded correctly 0A029 0 Anten...

Page 157: ...probably caused by a malfunctioning VIM 0A047 0 Antenna ERROR VIM PLL lock The PLL of the VIM is out of lock Check the 10 MHz reference signal 0A048 0 Antenna WARNING VIM tuner lock The PLL of the se...

Page 158: ...oller has temporarily observed an unusual situation for temperature voltage current or velocity No user interaction required 0A058 0 Antenna WARNING PMM warning The polarisation motor controller has t...

Page 159: ...064 0 Antenna ERROR BCM communication Communication error between PCM and BCM Check SUB D connectors and cables 0A065 0 Antenna ERROR Deploy Stow Deploy stow error The antenna did not properly unlock...

Page 160: ...0806C 0 ADM ERROR VMU frequency setup There is a mismatch in the frequency setup Probably the satellite modem is not configured correctly to match the requirements of the ACU and antenna A common mism...

Page 161: ...equency or it is invalid A default Tx frequency is assumed but this may degrade Tx performance To remove this warning re configure the modem to provide the correct Tx frequency 08079 0 ADM WARNING ACU...

Page 162: ...any errors the ADM is probably defective 08101 0 ADM ERROR PSM high voltage 48 V The ADM measures a different antenna voltage than expected Check for short circuit of the antenna coax connector If th...

Page 163: ...too highThe input voltage to the power supply is too high If running on generator or inverter check for correct operation 08840 0 ADM WARNING Master PLL lock The master PLL has lost lock Check the inp...

Page 164: ...GX Core Module heating The GX core module heater is active It will automatically be cleared when the core module reaches the operational temperature level 09000 0 KDM ERROR KDM 3V3 supply Internal 3V3...

Page 165: ...NING Power supply temperature ACU Power supply temperature is high Improve ventilation or move to a cooler area Info 00000000 Temperature warning system still operational but will shut down eventually...

Page 166: ...ine interface via Telnet Access to the SAILOR VSAT system system is protected by a user name and password This is the same user name and password that is used in the web interface under ADMINISTRATION...

Page 167: ...nd description below uses the following special typography Example satellite lon longitude zone id active yes no E 2 Supported commands The following commands are described in detail They are listed i...

Page 168: ...pending changes config activate Use this command to save and activate the pending changes in the SAILOR VSAT system Table E 2 UCLI command config Command Description demo start Starts a demo pattern w...

Page 169: ...track Shows the sub commands and description for the command track help status Shows the sub commands and description for the command status help system Shows the sub commands and a short description...

Page 170: ...the currently active satellite profile satellite lon satellite lon 1W Shows or sets the longitude position of the satellite in degrees 1 0W or 1 0E or 1 0 for west and 1 0 for east satellite skew sat...

Page 171: ...on cut off depends on how much power is transmitted and which coding is used Valid range 0 to 90 satellite rx_lo Shows the Rx LO LNB LO Range 9 6 GHz to 11 3 GHz GX 18 25 GHz satellite rx_rf_freq sate...

Page 172: ...t TX LO frequency fixed at Ku band 12 8 GHz Ka band 28 05 GHz satellite tx_rf_freq satellite tx_rf_freq 14 123456 Shows or sets the RF frequency used for tx Valid range Ku band 13 75 GHz to 14 5 GHz K...

Page 173: ...latitude and longitude status event_list Shows a list of active events Table E 9 UCLI command status Command Description system Shows the sub commands available including a short description system re...

Page 174: ...obal Signalling Channel track dvb_sym track dvb_sym 22 Shows or sets the current mega symbols rate for the DVB S2 receiver when in dvb mode The symbol rate used to verify and track a transponder Valid...

Page 175: ...imuth angles of the blocking zone for one zone Valid zones 0 to 7 Valid angles 0 to 360 zone id elevation start angle end angle Sets the elevation angles for a blocking zone Valid zones 0 to 7 Valid a...

Page 176: ...rted do as follows 1 Replace YourAdminPassword with the correct admin password stored in the ACU 2 Replace acu_ip with the correct IP address or host name of the ACU 3 Downloaded files cookies that ar...

Page 177: ...curl O J cookie acucookie d action stat_day d period 1200 http acu_ip c pageID download type api Day report curl O J cookie acucookie d dl_interval 24 http acu_ip c pageID download type stat Week repo...

Page 178: ...dix lists the approvals for SAILOR 600 VSAT Ka CE RED Telenor antenna approval Telenor antenna approval G 1 CE RED The SAILOR 600 VSAT Ka is CE certified RED directive as stated in the Declaration of...

Page 179: ...onsists of SAILOR 60 GX SAILOR 60 GX High Power SAILOR 100 GX SAILOR 100 GX High Power 7006A 7006F 7009C 7009G SAILOR 60 GX Above Deck Unit ADU SAILOR 60 GX HP Above Deck Unit ADU SAILOR 100 GX Above...

Page 180: ...turer confirms that the Sailor 600 Ka Maritime VSAT Antenna when being operated within the specified ship motion limits is able to maintain RMS pointing accuracy towards the satellite to within 0 2 Th...

Page 181: ...Telenor antenna approval G 4 Appendix G Approvals 98 148248 C...

Page 182: ...akes the product legal to be sold in the European Union CM Continuous Monitoring COTS Commercial Off The Shelf D DHCP Dynamic Host Configuration Protocol A protocol for assigning dynamic IP addresses...

Page 183: ...gnaling Channel H HDT HeaDing True NMEA sentence HTTPS HyperText Transfer Protocol Secure I IEC International Electrotechnical Commission The international standards and conformity assessment body for...

Page 184: ...matic beam switching ABS P PAST Person Activated Self Test PMM Polarisation Motor Module POST Power On Self Test A system test that is activated each time the system is powered on PSM Power Supply Mod...

Page 185: ...via a secure channel over an insecure network STARTTLS Start TLS begins a process where the email program and server turn an unencrypted connection into a connection that is secured and encrypted with...

Page 186: ...irements 3 18 weight 2 3 3 7 ADU cable alternatives 3 22 modem attenuation 3 22 ADU cable loop DC resistance 3 22 ADU events D 2 aluminum hulls grounding C 6 antenna drainage 3 16 grounding recommenda...

Page 187: ...t 6 39 LAN network 6 26 site map 6 16 step by step 6 1 Configuration program 6 1 connect web interface 6 1 connector AC 4 1 ADU 4 2 LAN 4 5 NMEA 0183 2000 4 3 RS 232 4 4 RS 422 4 4 service port 4 5 TN...

Page 188: ...in fixed TX 6 15 gateway setup 6 28 GPS receiver distance from antenna 3 15 grounding C 1 ACU 3 23 ADU 3 21 aluminum hulls C 6 antenna C 3 cable C 9 fiberglass hulls C 8 jumper cable C 12 recommendati...

Page 189: ...inistrator web interface 6 36 M mail server setup 6 29 mast design 3 7 flange thickness 3 8 flatness 3 8 foundation 3 7 gusset plates 3 8 height 3 7 mast flange 3 8 mast for antenna 3 7 messages D 1 M...

Page 190: ...k software 8 10 RS 232 connector 4 4 RS 422 connector 4 4 Rx Tx connector 4 2 S safe mode 8 10 safety summary iii samples statistics 6 31 sampling interval 6 31 satellite command line interface E 5 sa...

Page 191: ...8 system configuration copy 6 39 System messages D 1 T technical data A 1 Telnet E 1 temperature logging 8 3 terminal grounding recommendations C 1 TNC connector 4 2 tools needed 3 2 track command lin...

Page 192: ...98 148248 C www cobham com satcom Cobham Public...

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