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A2F100, RA2F100 AND LOW PROFILE VARIANT CABLE GLANDS FOR USE WITH UNARMOURED AND
BRAID ARMOURED CABLES
TECHNICAL DATA
INSTALLATION INSTRUCTIONS FOR
A2F100, RA2F100 CABLE GLAND
Glasshouse Street • St. Peters • Newcastle upon Tyne • NE6 1BS
Tel: +44 191 265 7411 • Fax: +44 1670 715 646
E-Mail: [email protected] • Web: www.cmp-products.com
2776
CABLE GLAND TYPE
: A2F100, RA2F100
INGRESS PROTECTION
: IP66, IP67, IP68
PROCESS CONTROL SYSTEM
: ISO 9001
ISO/IEC 80079-34:2011
SCAN FOR INSTALLATION VIDEOS
EXPLOSIVE ATMOSPHERES CLASSIFICATION
ATEX CERTIFICATION No
:
CML 18ATEX1307, CML 18ATEX4311
ATEX CERTIFICATION CODE
:
^
II 2G Ex db IIC Gb, II 2G Ex eb IIC Gb, II 1D Ex ta IIIC Da IP66, IP67, IP68
^
II 3G Ex nR IIC Gc IP66, IP67, IP68
^
I M2 Ex db I Mb, Ex eb I Mb IP66, IP67, IP68
IECEx CERTIFICATION No
:
IECEx CML 18.0172
IECEx CERTIFICATION CODE
: Ex db IIC Gb, Ex eb IIC Gb, Ex ta IIIC Da, Ex nR IIC Gc, Ex db I Mb, Ex eb I Mb IP66, IP67, IP68
Cable Gland Selection Table
Cable
Gland
Size
Available Entry Threads
(Alternate Metric Thread Lengths Available)
Overall Cable Diameter
RA2F100
Across
Flats
RA2F100
Across
Corners
A2F100
Across
Flats
A2F100
Across
Corners
Protrusion
Length
Combined Ordering Reference
(*Brass Metric)
Standard
Option
Metric
Thread Length
(Metric)
NPT
Thread
Length (NPT)
NPT
Min
Max
Max
Max
Max
Max
Max
Size
Type
Ordering
Suffix
16
M16
15.0
3/8"
15.3
-
3.2
8.0
24.0
26.4
24.0
26.4
34.9
16
A2F100
1RA
16P
M16
15.0
-
-
-
3.2
8.0
-
-
22.0
24.2
34.7
16P
A2F100
1RA
20S16
M20
15.0
1/2”
19.9
3/4”
3.2
8.0
27.0
29.7
24.0
26.4
31.4
20S16
A2F100
1RA
20S16P
M20
15.0
-
-
-
3.2
8.0
-
-
22.0
24.2
32.1
20S16P
A2F100
1RA
20S
M20
15.0
1/2”
19.9
3/4”
6.5
11.2
27.0
29.7
24.0
26.4
32.1
20S
A2F100
1RA
20SP
M20
15.0
-
-
-
6.5
11.2
-
-
22.0
24.2
32.1
20SP
A2F100
1RA
20
M20
15.0
1/2”
19.9
3/4”
7.0
13.5
27.0
29.7
27.0
29.7
35.8
20
A2F100
1RA
20P
M20
15.0
-
-
-
7.0
13.5
-
-
24.0
26.4
41.4
20P
A2F100
1RA
20L
M20
15.0
1/2”
19.9
3/4”
8.7
14.0
27.0
29.7
27.0
29.7
34.3
20L
A2F100
1RA
20LP
M20
15.0
-
-
-
8.7
14.0
-
-
24.0
26.4
41.4
20LP
A2F100
1RA
25
M25
15.0
3/4”
20.2
1”
11.5
19.5
36.0
39.6
36.0
39.6
40.4
25
A2F100
1RA
25P
M25
15.0
-
-
-
11.5
19.5
-
-
32.0
35.2
49.7
25P
A2F100
1RA
25L
M25
15.0
3/4”
20.2
1”
14.0
20.0
36.0
39.6
36.0
39.6
39.9
25L
A2F100
1RA
25LP
M25
15.0
-
-
-
14.0
20.0
-
-
32.0
35.2
49.7
25LP
A2F100
1RA
32
M32
15.0
1”
25.0
1 1/4”
19.0
25.5
41.0
45.1
41.0
45.1
38.5
32
A2F100
1RA
32L
M32
15.0
1”
25.0
1 1/4”
20.2
26.3
41.0
45.1
41.0
45.1
38.9
32L
A2F100
1RA
40
M40
15.0
1 1/4”
25.6
1 1/2”
25.0
32.2
50.0
55.0
50.0
55.0
39.1
40
A2F100
1RA
50S
M50
15.0
1 1/2”
26.1
2”
31.0
38.2
60.0
66.0
55.0
60.5
41.4
50S
A2F100
1RA
50
M50
15.0
2”
26.9
2 1/2”
35.6
44.0
60.0
66.0
60.0
66.0
45.8
50
A2F100
1RA
63S
M63
15.0
2”
26.9
2 1/2”
41.5
49.9
75.0
82.5
70.5
77.6
43.3
63S
A2F100
1RA
63
M63
15.0
2 1/2”
39.9
3”
48.2
54.9
75.0
82.5
75.0
82.5
43.6
63
A2F100
1RA
75S
M75
15.0
2 1/2”
39.9
3”
54.0
61.9
89.9
98.9
84.0
92.4
45.4
75S
A2F100
1RA
75
M75
15.0
3”
41.5
3-1/2"
61.1
67.9
89.9
98.9
84.0
92.4
49.0
75
A2F100
1RA
90
M90
24.0
3”
41.5
3-1/2"
66.6
79.9
108.0
118.8
108.0
118.8
66.0
90
A2F100
1RA
100
M100
24.0
3-1/2"
42.8
4”
76.0
89.0
123.0
135.3
123.0
135.3
72.2
100
A2F100
1RA
115
M115
24.0
4”
44.0
5”
86.0
97.9
133.4
146.7
133.4
146.7
69.9
115
A2F100
1RA
130
M130
24.0
5”
46.8
-
97.0
114.9
152.4
167.6
152.4
167.6
81.1
130
A2F100
1RA
Dimensions are displayed in millimetres unless otherwise stated
ACCESSORIES
The following optional accessories are available to assist with fixing, sealing and earthing: Locknut, Earth Tag, Serrated Washer, Entry Thread (I.P.) Sealing Washer, Shroud
1.
Read all instructions before beginning installation. Installation shall only be performed by competent, suitably trained personnel (in accordance with EN/IEC 60079-14) using the
correct tools; spanners should be used for tightening.
2.
Inspection and maintenance shall only be performed by competent, suitably trained personnel (in accordance with EN/IEC 60079-14 (Initial Inspection) and EN/IEC 60079-17).
3.
The interface between a cable entry device and its associated enclosure / cable entry will require additional sealing to achieve ingress protection (IP) ratings higher than IP54.
The minimum protection level is IP54 for explosive gas atmospheres and IP6X for explosive dust atmospheres. Parallel threads (and tapered threads when using a non-threaded
entry) require a CMP sealing washer or integral O-ring face seal (where available) to maintain IP66, 67 and 68 (when applicable). It is the installers responsibility to ensure the
IP rating is maintained at the interface.
Note: When fitted to a threaded entry, all tapered threads will automatically provide an ingress protection rating of IP66.
4.
The standard product temperature range is -60°C to +130°C. The equipment should not be used outside of this range.
5.
Cable glands do not have any serviceable parts and are therefore not intended to be repaired.
6.
Cable glands are manufactured from Brass, Nickel Plated Brass, Stainless Steel, Mild Steel or Aluminium, with Silicone seals. The end user shall consider the performance of these
materials with regard to attack by aggressive substances that may be present in the hazardous area. Consideration should be given to potential degradation due to galvanic
corrosion at the interface of dis-similar metallic materials.
7.
It is the end user’s responsibility to ensure the equipment materials are suitable for their final installation location. If in doubt consult CMP Products Limited.
8.
Ex db marked cable glands can only be supplied with metric or NPT entry threads.
9.
Once installed do not dismantle except for inspection. An inspection should be conducted as per IEC / EN 60079-17 by a qualified person. After inspection the gland should be
re-assembled as instructed, ensuring the outer seal nut is correctly tightened to ensure the cable is secured.
10.
3/8” NPT, Ingress Discs (all materials) and Aluminium Cable Glands not to be used for Group I applications.
11.
Metric entry threads comply with ISO 965-1 and ISO 965-3 with a 6g tolerance as required by IEC 60079-1:2014. The CMP standard metric thread pitch is 1.5mm for threads
up to M75, and 2.0mm from M90 and above. Special thread pitches between 0.7 – 2.0mm are available on all products on request. See certificate for details of other thread
types. NPT threads are in accordance with ASME B1.20.1-2013 gauging to Cl 3.2 for external threads. For details of other thread types refer to IECEx certificate.
12.
The enclosure surface finish must be smooth and flat to facilitate sealing with an O-ring or Entry Thread Sealing Washer for the required IP rating.
13.
Enclosure will need to be sufficiently strong to support the cable and cable gland assembly. Enclosure entries must be perpendicular. Any draft angles from the casting/moulding
process should have a perpendicular flat spot machined to facilitate sealing with an O-ring or Entry Thread Sealing Washer.
14.
CMP Products recommends when using the cable gland with a through-hole, the hole must be circular, free of burrs and the diameter no larger than 0.7mm above the thread
major diameter. A suitable CMP Products locknut shall be used to secure the product. See CMP Products catalogue for locknut options.
15.
A CMP earth tag should be used when it is necessary to provide an earth bond connection. CMP earth tags have been independently tested to comply with Category B rating
specified in IEC 62444 (no ratings stated in IEC 60079-0). Ratings are shown in the associated table. CMP earth tags slip over the cable gland or accessory entry thread from
inside/outside the enclosure and must be secured with a locknut (if fitted internally).
IMPORTANT NOTES FOR INSTALLERS
SPECIFIC CONDITIONS OF USE
None
A2F100 -
no face seal
RA2F100 -
with face seal
In the above example ordering references, add ‘R’ for RA2F100 cable glands (with ‘O’ Ring face seal included) e.g. 32RA2F1001RA4
Outer Seal Tightening Guide
Number of turns
to tighten
GLAND SIZE
16/16P
20S16/20S16P
20S/20SP
20/20P
20L/20LP
25/25P
25L/25LP
32
32L
40
50S
50
63S
63
75S
75
90
100
115
130
CABLE DIAMETER
1.0
32.2
44.0
49.6
61.9
89.0
114.7
1.5
8.0
8.0
14.0
19.5
20.0
25.9
25.9
31.5
37.7
43.4
48.9
54.5
61.3
67.5
87.9
97.9
113.4
2.0
7.1
7.1
11.2
13.0
13.0
18.7
19.2
25.0
25.0
30.7
36.9
42.7
48.2
53.9
60.6
66.7
87.2
96.9
112.1
2.5
6.0
6.0
10.6
11.9
11.9
17.8
18.4
24.1
24.1
29.9
36.0
42.0
47.5
53.2
59.9
65.8
86.5
95.9
110.8
3.0
4.8
4.8
9.9
10.8
10.8
16.9
17.7
23.1
23.1
29.1
35.3
41.3
46.8
52.4
59.2
65.0
79.7
85.7
94.8
109.6
3.5
3.2
3.2
9.1
9.7
9.7
15.9
16.9
22.0
22.0
28.2
34.6
40.7
46.1
51.7
58.4
64.1
77.4
85.0
93.8
108.3
4.0
8.0
8.6
8.7
14.8
16.2
20.9
20.9
27.4
33.9
40.0
45.4
50.8
57.5
63.3
75.1
84.3
92.7
107.1
4.5
6.5
7.5
14.0
15.4
19.6
20.2
26.5
33.3
39.3
44.6
49.9
56.6
62.4
72.9
83.6
91.7
105.8
5.0
12.1
14.7
25.5
32.6
38.7
43.8
48.8
55.5
61.6
70.7
82.8
90.6
104.6
5.5
14.0
32.1
38.0
43.1
54.0
68.6
82.1
89.6
103.4
6.0
31.5
37.3
42.3
66.6
81.4
86 to 89
102.2
6.5
31.0
36.7
41.5
80.7
101.0
7.0
36.0
76 to 79.9
99.8
7.5
98.6
8.0
97.5
CMP Products Limited on its sole responsibility declares that the equipment referred to herein conforms to the requirements of the ATEX Directive 2014/34/EU and the following standards:
EN 60079-0:2018, EN 60079-1:2014, EN 60079-7:2015, EN 60079-15:2010, EN 60079-31:2014, BS 6121:1989, EN 62444:2013
David Willcock - Certification Engineer (Authorised Person)
CMP Products Limited, Cramlington, UK, NE23 1WH
15th April 2019
Notified body: CML B.V, Hoogoorddreef 15, Amsterdam, 1101 BA, The Netherlands
FI492
Certificate
Revision
Date
IFS
13
5/19
ATEX / IECEx
11
4/19
CMP Earth Tag Size
Short Circuit Ratings Symmetrical Fault Current
(kA) for 1 second
20
3.06
25
4.06
32
5.40
40
7.20
50
10.40
63
10.40
75
10.40
INCORPORATING EU DECLARATION OF CONFORMITY TO DIRECTIVE 2014/34/EU